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SS-DCG7

Wiring Diagram — DCG 7½ – 12½ Tons (230V, Three-Phase Belt Drive)

208-240/3/60 0140L02572-A

VM

208-240/3/60

SUPPLY VOLTAGE

CC1

L2

T3

COMP1

T2

F

CM1

L1

CC1

T1

C

CC1

T3

L3

T2

FC2

CC2

T3

COMP2

T2

F

CM2

CC2

T1

C

CC2

T3

T2

SEE UNIT RATING PLATE FOR TYPE AND SIZE

COMPONENT LEGEND

OF OVER CURRENT PROTECTION

ALS

BC

BR

CB

CC

CCR

CM

COMP

EM

F

FC

FS

GND

GV

HPS

IBR

IIC

IGN

LPS

LS

PLF

PS

RS

TB1

TR

VM

VMR

OPTIONAL HIGH

VOLTAGE

HIGH VOLTAGE

FIELD WIRING

OR ORANGE

YL YELLOW

PU PURPLE

GR GREEN

PK PINK

RD RED
WH WHITE

LOW VOLTAGE

BK BLACK

WIRE CODE

BR BROWN

BL BLUE

LINE VOLTAGE

FACTORY WIRING

LOW VOLTAGE

AUXILLARY LIMIT SWITCH

BLOWER CONTACTOR

BLOWER RELAY

CIRCUIT BREAKER

COMPRESSOR CONTACTOR

COMPRESSOR CONTACTOR RELAY

CONDENSER MOTOR

COMPRESSOR

EVAPORATOR MOTOR

FUSE

FAN CAPACITOR

FLAME SENSOR

EQUIPMENT GROUND

GAS VALVE

HIGH PRESSURE SWITCH

INDOOR BLOWER RELAY

INTEGRATED IGNITION CONTROL

IGNITOR

LOW PRESSURE SWITCH

LIMIT SWITCH

FEMALE PLUG/CONNECTOR

PRESSURE SWITCH

ROLLOUT SWITCH

TERMINAL BLOCK (24V SIGNAL)

TRANSFORMER

VENT MOTOR

VENT MOTOR RELAY

3. L1 AND L2 ON IIC CONTROL IS 24V INPUT.
4. USE COPPER CONDUCTORS ONLY.

++ USE NEC CLASS 2 WIRE.

5. FOR TWO STAGE OPERATION REMOVE

W1 TO W2 JUMPER WIRE

2. ACCESSORY ECONOMIZER PLUG ADJACENT

TO BLOWER HOUSING IN RETURN AIR

COMPARTMENT. REMOVE MALE PLUG AND

ATTACH FEMALE PLUG TO THE ECONOMIZER

ACCESSORY.

1. REPLACEMENT WIRE MUST BE THE SAME

SIZE AND TYPE OF INSULATION AS ORIGINAL.

(USE COPPER CONDUCTOR ONLY).

NOTES

YL /PK YELLOW WITH

PINK STRIP

BL /PK BLUE WITH

PINK STRIP

4

2

VMR

RD

W1

STAT

Y1

Y2

WH

C

G

YL

Y2

2 STAGE COOLING

R

C

G

R

W1

TB1

PK

GR

Y1

BL

W2

BR

W2

24V

TB1

VMR

FS

IGN

NOTE 3

L2

RS

GV

PLF

NOTE 2

LS

H C

D1

FS

F

5

4

L1 NOTE 3

ALS

ECON

3

6

9

IIC

7

CCR2

3
2
1

9 6
8
7 4

5

INSTALLER/SERVICEMAN

THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO

TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:

FALSE FLAME SENSED

OPEN LIMIT SWITCH

WITHOUT INDUCER ON

PRESSURE SWITCH CLOSED

PRESSURE SWITCH

OPEN

NORMAL OPERATION

3 BLINKS

6 BLINKS

4 BLINKS
5 BLINKS

COMPRESSOR

OUTPUT DELAY

OFF

ON

1 BLINK

2 BLINKS

STATUS LIGHT

OPEN AUX. LIMIT

SWITCH

IGNITION FAILURE

OPEN ROLLOUT

SWITCH

NO POWER OR

INTERNAL CONTROL

EQUIPMENT STATUS

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

STICKING GAS VALVE

3 MIN. COMP.

ANTI-CYCLE TIMER

CHECK

PRESSURE SWITCH

GAS PRESSURE

FLAME ROLLOUT

AUX. LIMIT OPEN

FLAME SENSOR

BAD SWITCH

GAS VALVE

GAS FLOW

CHECK INPUT POWER

CHECK FUSE ON CONTROL

REPLACE CONTROL

------

CHECK

TR

1

2

6. MOVE WIRE(S) TO APPROPRIATE INPUT

VOLTAGE TERMINAL ON TRANSFORMER.

T1

FC1

LPS1

HPS1

4

2

CC1

4

2

CC2

CCR2

CCR1

EM

HC

11

CCR1

12

10

BR2

BC

BC

HPS2

LPS2

BC

SEE NOTE 6

8

PS

C

THERMOSTAT

FIELD WIRING

THERMOSTAT

FIELD WIRING

TO THERMOSTAT

BC

++

NOTE 5

R

O

G

C

Y1

W1

W2

S2

S1

R

O

G

C

Y1

W1

W2

Y2

S2

S1

Wirin

is 

sub

ject 

to 

chan

ge. 

Alw

ay

re

fer 

to 

the 

wirin

diagr

am 

on 

th

unit 

for 

the 

mos

up-t

o-da

te 

wiring.

  

W

arning

High V

olt

age:

 

Disc

onn

ect 

all 

po

w

er 

be

for

ser

vicin

or 

in

st

allin

th

is 

unit. 

Mu

lti

ple 

po

w

er

 

 

sou

rces 

ma

be 

pr

esen

t. 

Failu

re 

to 

do 

so 

ma

cause 

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dea

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.

Summary of Contents for DCG090

Page 1: ...incomfort com Standard Features TuffTube tubular heat exchanger High efficiency scroll compressors Two stage heating and cooling Copper tube aluminum fin coils Power block for field wiring High capaci...

Page 2: ...t specifications for heat size s available for each capacity kit Return air smoke detector R Powered convenience outlet Low ambient Voltage kit Supply air smoke detector 1 208 230 1 60 4 460 3 60 T Po...

Page 3: ...tric heat kit must be ordered to be factory installed along with the disconnect switch non fused when it is ordered Please note that for models with a powered convenience outlet option and a disconnec...

Page 4: ...16 Belt Drive Evap Fan Data of Wheels D x W 1 15 x 12 1 15 x 12 1 15 x 12 1 15 x 12 1 15 x 12 1 15 x 12 Motor Blower Sheave VL40 AK74 VL40 AK74 VL40 AK74 VL40 AK74 VL40 AK74 VL40 AK74 Belt AX51 AX51 A...

Page 5: ...10 2 Rows Deep Fins per Inch 4 14 4 14 4 14 4 14 4 14 4 14 Belt Drive Evap Fan Data of Wheels D x W 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 Motor Sheave Blower Sheave VL40 AK74 VL4...

Page 6: ...Deep Fins per Inch 4 14 4 14 4 14 4 14 4 14 4 14 Belt Drive Evap Fan Data of Wheels D x W 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 Motor Sheave Blower Sheave VL40 AK74 VL40 AK74 VL...

Page 7: ...ta of Wheels D x W 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 1 15 x 15 Motor Sheave Blower Sheave VL40 AK66 VP44 AK71 VL40 AK66 VP44 AK71 VL40 AK66 VP44 AK71 Belt AX49 AX48 AX49 AX48 AX49 AX48...

Page 8: ...T 20 2 18 6 15 2 10 5 20 4 18 8 15 4 10 6 20 5 18 8 15 4 10 7 20 6 19 0 15 5 10 7 20 3 18 7 15 3 10 6 19 0 17 5 14 3 9 9 kW 6 2 6 3 6 5 6 7 6 6 6 7 6 9 7 2 7 0 7 1 7 4 7 6 7 3 7 5 7 7 8 0 7 6 7 8 8 0...

Page 9: ...122 130 142 151 128 136 149 159 133 141 154 164 85 3375 MBh 91 93 97 103 89 90 95 101 87 88 92 99 84 86 90 96 80 82 86 91 74 76 79 85 S T 0 97 0 94 0 85 0 7 1 00 0 97 0 88 0 7 1 00 1 00 0 90 0 7 1 00...

Page 10: ...4 0 4 T 20 2 18 6 15 2 10 5 20 5 18 8 15 4 10 7 20 5 18 9 15 4 10 7 20 6 19 0 15 6 10 7 20 3 18 7 15 3 10 6 19 0 17 5 14 3 9 9 kW 7 2 7 4 7 6 7 8 7 7 7 9 8 1 8 4 8 2 8 4 8 6 8 9 8 6 8 8 9 0 9 3 8 9 9...

Page 11: ...0 127 139 148 126 134 146 155 130 138 151 161 85 3820 MBh 105 107 112 120 103 105 110 117 100 102 107 114 98 100 105 112 93 95 99 106 86 88 92 98 S T 0 95 0 92 0 83 0 7 0 98 0 95 0 86 0 7 1 00 0 97 0...

Page 12: ...0 4 T 22 5 20 7 17 0 11 7 22 8 21 0 17 2 11 9 22 8 21 0 17 2 11 9 23 0 21 1 17 3 12 0 22 6 20 8 17 1 11 8 21 1 19 5 15 9 11 0 kW 8 3 8 4 8 7 8 9 8 8 9 0 9 3 9 5 9 3 9 5 9 8 10 1 9 8 9 9 10 2 10 5 10...

Page 13: ...126 137 146 124 132 144 153 128 136 149 159 85 3938 MBh 120 122 128 136 117 119 125 133 114 116 122 130 111 114 119 127 106 108 113 120 98 100 105 112 S T 0 96 0 92 0 83 0 7 0 99 0 96 0 86 0 7 1 00 0...

Page 14: ...1 0 4 T 23 6 21 8 17 8 12 3 23 9 22 0 18 0 12 5 23 9 22 0 18 1 12 5 24 1 22 2 18 2 12 6 23 8 21 9 17 9 12 4 22 2 20 4 16 7 11 6 kW 10 4 10 7 11 0 11 4 11 3 11 5 11 9 12 3 12 0 12 2 12 6 13 0 12 6 12 9...

Page 15: ...17 124 136 145 123 130 142 152 127 135 147 157 85 4725 MBh 149 151 159 169 145 148 155 165 142 144 151 161 138 141 148 157 131 134 140 150 122 124 130 139 S T 0 91 0 87 0 79 0 6 0 94 0 91 0 82 0 7 0 9...

Page 16: ...ve at High Speed Horizontal ESP W C Turns Open 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 1 3381 703 0 99 3078 659 0 78 0 3 3560 796 1 26 3271 747 1 02 2946...

Page 17: ...andard Belt Drive Two Speed Standard Belt Drive at High Speed Horizontal ESP W C Turns Open 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 1 3231 700 0 96 2928 6...

Page 18: ...d Two Speed Belt Drive at High Speed Horizontal ESP W C Turns Open 0 1 2 3 4 5 CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP CFM RPM BHP 0 2 4391 737 1 48 4054 693 1 22 3760 645 0 97 0 4...

Page 19: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 5762 3 08 5485 2 63 5140 2 21 4855 1 84 4513 1 48 4197 1 20 0 4 5550 2 91 5207 2 44 4857 2 03 4489 1 64 4100 1 29 0 6 5202 2 65 4922 2 25 4487 1 81 4113...

Page 20: ...0L00018 0130L00019 70 25 Ton 0130L00020 0130L00021 0130L00022 90 Includes C G H models If Compressor Diameter is 9 14 then use 25 Ton Crankcase heaters 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 4...

Page 21: ...OTICE GAS LINE ENTRANCE COMBINATION AIR INLET GAS UNIT FLUE VENT OUTLET FRONT VIEW RETURN AIR SUPPLY SUPPLY AIR DUCT CONDENSATE DRAIN OUTLET LIFTING SHACKLE HOLES BOTH SIDES AND ENDS RIGHT END VIEW DI...

Page 22: ...on all other sides of the unit for possible compressor removal or service access and to ensure proper ventilation and condenser airflow Do not install the unit beneath any obstruction Install the uni...

Page 23: ...the Roof Curb Installation Instructions for proper curb installation Curbing must be installed in compliance with the National Roofing Contractors Association Manual Lower unit carefully onto roof mo...

Page 24: ...nt structural support before locating and mounting the curb and package unit Duct work must be constructed using industry guidelines The duct work must be placed into the roof curb before mounting the...

Page 25: ...1 BL WH OR OR OR BL BL PLF PK PK GV RS ALS BR PU IIC WH RD GR OR SEE NOTE 3 L2 UNUSED COOL HEAT DI FS L1 4 5 6 2 3 1 ECON 11 8 12 9 7 10 GR BL PU PU BR YL YL PU RD RD WH BK BK BK YL YL YL GR GR LS PS...

Page 26: ...INAL USE COPPER CONDUCTOR ONLY NOTES YL PK YELLOW WITH PINK STRIP BL PK BLUE WITH PINK STRIP 4 2 VMR RD W1 STAT Y1 Y2 WH C G YL Y2 2 STAGE COOLING R C G R W1 TB1 PK GR Y1 BL W2 BR W2 24V TB1 VMR FS IG...

Page 27: ...DE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE S1 S2 R C G W1 W2 Y1 Y2 O 3 2 1 9 6 8 7 4 5 PU PK PK WH GR BL BL BL WH YL BR WH WH BL BL RD BK BK PU BR BK BR...

Page 28: ...BL PK BLUE WITH PINK STRIP RD W1 STAT Y1 Y2 WH C G YL Y2 2 STAGE COOLING R C G R W1 TB1 PK GR Y1 BL W2 BR W2 24V VMR FS IGN NOTE 3 L2 RS GV PLF NOTE 2 LS H C D1 FS F 5 4 L1 NOTE 3 ALS ECON 3 6 9 IIC...

Page 29: ...H WHITE YL YELLOW PK PINK GR GREEN GY GREY WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE S1 S2 R C G W1 W2 Y1 Y2 O 3 2 1 9 6 8 7 4 5 PU PK PK PU W...

Page 30: ...AGE OPERATION REMOVE W1 TO W2 JUMPER WIRE 2 ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO THE ECONOMIZER ACCESSORY 1 REPLACE...

Page 31: ...IGH VOLTAGE FIELD WIRING HIGH VOLTAGE S1 S2 R C G W1 W2 Y1 Y2 O 3 2 1 9 6 8 7 4 5 PU PK PK PU WH YL WH GR BL BL BL WH YL PU YL BR WH WH BL BL RD BL BK BK PU BR BK BR BL BL BL BL BL GR YL YL BL OR YL V...

Page 32: ...RD W1 STAT Y1 Y2 WH C G YL Y2 2 STAGE COOLING R C G R W1 TB1 PK GR Y1 BL W2 BR W2 NOTE 5 24V TB1 BC1 IIC VMR FS IGN NOTE 3 L2 RS GV PLF NOTE 2 LS H C D1 FS F 5 4 L1 NOTE 3 ALS ECON 3 6 9 IIC 7 CCR2 3...

Page 33: ...EEN GY GREY WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE S1 S2 R C G W1 W2 Y1 Y2 O 3 2 1 9 6 8 7 4 5 PU PK PK PU WH YL WH GR BL BL BL WH YL PU YL...

Page 34: ...YELLOW WITH PINK STRIP BL PK BLUE WITH PINK STRIP 4 2 VMR RD W1 STAT Y1 Y2 WH C G YL Y2 2 STAGE COOLING R C G R W1 TB1 PK GR Y1 BL W2 BR W2 24V TB1 BC1 IIC VMR FS IGN NOTE 3 L2 RS GV PLF NOTE 2 LS H C...

Page 35: ...G HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE S1 S2 R C G W1 W2 Y1 Y2 O 3 2 1 9 6 8 7 4 5 PU PK PK PU WH YL WH GR BL BL BL WH YL PU YL BR WH WH BL BL RD BL BK BK PU BR BK...

Page 36: ...Y2 WH C G YL Y2 2 STAGE COOLING R C G R W1 TB1 PK GR Y1 BL W2 BR W2 NOTE 5 24V TB1 BC1 IIC VMR FS IGN NOTE 3 L2 RS GV PLF NOTE 2 LS H C D1 FS F 5 4 L1 NOTE 3 ALS ECON 3 6 9 IIC 7 CCR2 3 2 1 9 6 8 7 4...

Page 37: ...SS DCG7 www daikincomfort com 37 WIRINGDIAGRAMSFORMODELSWITHDDCCONTROLS Forcompleteinformationandinstallationinstructionsformodels withDDCcontrols see manual DK DDC TGD XXX...

Page 38: ...E START STOP OAT OUTDOOR AIR TEMPERATURE SENSOR OAH OUTDOOR AIR HUMIDITY SENSOR LDS LOAD SHEDDING SPC TEMP SPACE TEMPERATURE SENSOR TRANSFORMER YL PK YELLOW WITH PINK STRIPE BL PK BLUE WITH PINK STRIP...

Page 39: ...SOR FC FAN CAPACITOR EQUIPMENT GROUND GV GAS VALVE EXF EXHAUST FAN IAH INDOOR AIR HUMIDITY SENSOR LOW PRESSURE SWITCH LPS RSS REMOTE START STOP OAT OUTDOOR AIR TEMPERATURE SENSOR OAH OUTDOOR AIR HUMID...

Page 40: ...AIR HUMIDITY SENSOR LDS LOAD SHEDDING SPC TEMP SPACE TEMPERATURE SENSOR TRANSFORMER YL PK YELLOW WITH PINK STRIPE BL PK BLUE WITH PINK STRIPE HGRH BL BR OR BK ALRM ALARM HGRH HOT GAS REHEAT SMK SMOKE...

Page 41: ...OM 230V 460V OR 575V OR RD LINE VOLTAGE OR BK RD BK BK RD OR BK RD RD RD BK OR OR RD RD OR OR OR OR RD BK BK L3 RD OR BK RD OR OR BL BK BL BL BL BK RD L2 L1 RD OR BK OR RD BK BK BK HIGH VOLTAGE LOW VO...

Page 42: ...R TEMPERATURE SENSOR OAH OUTDOOR AIR HUMIDITY SENSOR LDS LOAD SHEDDING SPC TEMP SPACE TEMPERATURE SENSOR TRANSFORMER YL PK YELLOW WITH PINK STRIPE BL PK BLUE WITH PINK STRIPE HGRH BL BR OR BK ALRM ALA...

Page 43: ...BR WH BL BL 24V CNTL VOLTAGE TR3 COM 230V 460V OR 575V OR RD LINE VOLTAGE OR BK RD BK BK RD OR BK RD RD RD BK OR OR RD RD OR OR OR OR RD BK BK L3 RD OR BK RD OR OR BL BK BL BL BL BK RD L2 L1 RD OR BK...

Page 44: ...ZECNJ90150 Horizontal Economizer 7 12 tons 90 GHRC 1 Hurricane Restraint Clips All Models 2 LAKT03 Low Ambient Kit 7 12 tons 2 LPKT3650 LP Kit 7 12 tons DPE901502 Downflow Power Exhaust 208 230v 7 12...

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