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4 Installation

Installation manual

13

D035A1/4AB + D035A4AB
Wall-mounted condensing boiler
3P469346-5N – 2019.11

E

Central heating supply connection, 3/4"

F

Gas inlet connection, 3/4"

G

Safety valve discharg

A

a

B

F

D

E

Valve

Strainer
Tee connection

Double check valve + filling hose
Disconnector

a

External filling group used with models D2TND028A4AB
and D2TND035A4AB. Use a disconnector or a double
check valve according to local regulations.

If  the  boiler  will  only  be  used  for  central  heating,  storage  tank
connections should be blinded.

Isolation  valves  and  strainers  should  be  used  just  before  the
appliance  piping  inlet  as  shown  in  figure  above.  Boiler  is  filled  with
external fresh water supply.

Ensure that necessary gaskets are placed.

Note: 

Optional  Daikin  connection  kit  can  be  used  and  it  is

recommended to use it.

4.8.2

Guidelines when connecting the gas
piping

This  unit  is  designed  to  be  operated  with  natural  gas  or  LPG.  The
preset gas type and the designated gas inlet pressure are indicated
on the boiler's identification label.

WARNING

Only  qualified  persons  are  allowed  to  connect  the  gas
piping.  The  gas  inlet  pipe  diameter  must  be  selected
according  to  the  applicable  legislation,  standards,  and
regulations.

Connect  the  gas  piping  according  to  applicable  legislation  of  the
country  of  destination  and  the  regulations  of  the  gas  supply
company.

Connect  the  gas  supply  piping  without  tension  to  the  gas  pipe
connection ("Connection F", see 

"4.8.1 Piping connections"

 [

4

 12]).

WARNING

After  the  gas  connection  is  made,  the  gas  line  must  be
tested  for  leakage  while  the  gas  line  to  the  boiler  is  open
(see 

"5.3 To check for gas leakage"

 [

4

 26]).

In case gas piping is adjacent to the wall and is to be connected to
the  gas  pipe  connection  of  the  boiler  with  an  elbow,  enough  space
for taking out the condensate trap must be left. This can be done in
two ways:

1

Elbow  must  be  placed  crosswise  so  it  will  not  block  the
condensate trap when it is being taken out.

2

Elbow must be placed 200 mm below the gas piping connection
of the boiler.

4.8.3

Guidelines when connecting the water
piping

When  connecting  the  piping  to  the  boiler,  observe  the  following
instructions:

WARNING

Ignoring  the  rules  explained  below  may  result  in  serious
damages in installation or boiler or cause discomfort of the
user. The manufacturer is not responsible for any damage
that may occur this way.

▪ The  installation  of  the  boiler  should  be  in  compliance  with  the

applicable legislation, standards, and regulations.

▪ The materials used in the installation must be in compliance with

the applicable legislation, standards, and regulations.

▪ Heating installation piping material must not allow oxygen diffusion

according to DIN4726.

▪ The  central  heating/domestic  hot  water  installation  should  be

flushed  and  visually  inspected.  Wastes,  dust,  rubbers,  and  metal
pieces generated during the installation and mounting of the boiler
must be removed in order not to cause any damage.

▪ The central heating circuit must be able to withstand a pressure of

at least 6 bar.

▪ Cross  connection  must  be  preferred  in  the  radiators  longer  than

1.5 metres.

▪ The safety valve piping should be connected to a water outlet with

an additional hose or piping. This outlet should not be installed in
places  where  there  is  risk  of  freezing,  nor  in  the  rain  gutter,  it
should  not  end  to  dry  floor  without  available  drainage  to  avoid
damaging of floor coating like parquet.

▪ The maximum pressure in the domestic hot water circuit is 10 bar.

Inspect  the  piping  taking  this  in  to  consideration.  If  the  water
pressure  of  the  main  water  supply  is  excessive,  use  an
appropriate  pressure  reducer.  Installation  must  comply  with
EN 15502-2-2.

▪ As  the  condensing  boilers  generate  condensate,  the  condensate

trap  outlet  should  be  connected  to  an  open  drain.  Piping  and
elements of the drain line must be made of acid-resistant material
like plastics. Metals like steel or copper are not allowed.

▪ The  system  must  be  air-free  to  protect  the  boiler.  There  are  two

automatic air vents on the boiler, one at heat exchanger, the other
on  the  pump.  Ensure  air  is  discharged  completely  at  each  water
filling. Bleed the radiators if necessary.

▪ If  the  boiler  will  be  connected  to  an  old  central  heating/domestic

hot water installation, then first visually inspect the old installation.
The  installation  must  be  in  compliance  with  the  capacity  of  the
boiler  and  must  not  prevent  the  efficient  running  of  it.  Dirt  in  old
system and piping must be flushed, and filters must be inspected.

Summary of Contents for D2CND028A1AB

Page 1: ...Installation manual Wall mounted condensing boiler English Installation manual Wall mounted condensing boiler D2CND028A1AB D2CND028A4AB D2CND035A1AB D2CND035A4AB D2TND028A4AB D2TND035A4AB...

Page 2: ...tiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele atitinka emiau nurodytus standartus ir arba kitus norminius dokumentus su s lyga kad yra naudojami pagal m s nurodymus tad ja lie...

Page 3: ...pressure 29 Disposal Old units must be appropriately disposed of in accordance with local and national regulations The components are easy to separate and the plastics are marked This allows the vario...

Page 4: ...r 2 Safety instructions These instructions are exclusively designed for qualified competent persons Work on gas units must only be carried out by a qualified gas fitter Work on electrical equipment mu...

Page 5: ...s preventing the pressure from rising Safety valve When the water pressure of the heating circuit exceeds 3 bar some water is automatically drained from the safety valve to keep the pressure below 3 b...

Page 6: ...5A1 4AB D2TND028 035A4AB Wall mounted condensing boiler 3P469346 5N 2019 11 Bottom view of model D2CND028A4AB and D2CND035A4AB 90 65 65 68 65 37 5 125 132 180 Bottom view of models D2TND028A4AB and D2...

Page 7: ...s Silencer t Automatic air vent pump u Water pressure sensor v By pass w Boiler pump x Domestic hot water flow sensor y Domestic hot water flow limiter z Internal filling valve included in model D2CN...

Page 8: ...31 Consumption min max m h 0 2 1 09 0 2 1 38 0 2 1 09 0 2 1 38 Combustion products mass flow rate min max G20 g s 2 2 12 35 2 2 15 47 2 2 12 35 2 2 15 47 Combustion products mass flow rate min max G31...

Page 9: ...heaters 50 C return temperature at heater inlet 4 Installation 4 1 To open the unit WARNING Only qualified competent persons are allowed to open the unit Certain actions explained in this document suc...

Page 10: ...urrent I E E Wiring Regulations local Building Regulations or any other local regulations currently in service The intake air must not include chemicals that may cause corrosion toxic gas formation an...

Page 11: ...pressure bar In case system charge pressure needs to be more than 1 bar gas side initial charge pressure must be increased to the pressure value that is equal to system charge pressure Make sure that...

Page 12: ...g circuit 0 0 100 200 300 400 500 600 700 800 200 400 600 800 1000 1200 1400 1600 1800 A mbar B l h A Residual pump lift mbar B Flow l h 4 8 Connections NOTICE During installation do not loosen or rem...

Page 13: ...he following instructions WARNING Ignoring the rules explained below may result in serious damages in installation or boiler or cause discomfort of the user The manufacturer is not responsible for any...

Page 14: ...pacity or incomplete electrical work may cause electrical shock or fire A main switch or other means for disconnection having a contact separation in all poles providing full disconnection under overv...

Page 15: ...able glands that are sent with the unit must be assembled to the bottom sheet of the boiler in case connection of these options Below you can see the cable glands placement PG9 PG7 PG7 PG9 Holes on th...

Page 16: ...Wall mounted condensing boiler 3P469346 5N 2019 11 4 8 6 Wiring diagram DANGER RISK OF ELECTROCUTION Disconnect the power supply for more than 10 minutes before servicing Models D2CND028A1AB D2CND028A...

Page 17: ...Card Ext2 X10 Personal computer production interface Ext3 X1M Daikin room thermostat Ext4 X2M External power output 230 V AC Ext5 X2M Reserved not in use X1M X4 X11 X12 Low voltage terminal strip X2M...

Page 18: ...vent backflow from common chimney Approved ue systems Choose a flue type according to the installation site Approved flue types are written on the identification label Flue termination The positions o...

Page 19: ...nsible for atmospheric conditions when siting flue terminals CAUTION Once the flue system has been installed and the appliance commissioned the installer should observe the plume direction Particular...

Page 20: ...rom the outside and expels flue gas to the outside through a concentric coaxial pipe via the roof The terminal outlets from separate combustion and air supply circuits shall fit inside a square of 50...

Page 21: ...lowable length of the ue duct up to common chimney is 2 metres 1 60 100 90 elbow In C43x type units condensate flow into the unit is not allowed Type C63x concentric flue system INFORMATION C63 flue t...

Page 22: ...mm 1 0 m Equivalent length of options 90 elbow 80 mm 2 0 m Subtract equivalent length value of bends from the allowable flue length value Note The air intake length is 3 metres In case of longer air...

Page 23: ...circular and rough 130 11 6 34 1 Allowable flue length for C93x DN 80 Flex circular and rough 120 4 4 13 0 DN 80 Flex square and rough 140 23 8 69 9 DN 80 Flex square and rough 130 20 6 60 6 DN 80 Fle...

Page 24: ...909 43 47 EKFGT6305 48 52 EKFGT6306 53 57 EKFGT6307 Flat roof outlet kit 60 100 EKFGP6940 80 125 EKFGW5333 Flue part Order code Wall bracket DN 100 EKFGP4631 DN 125 EKFGP4481 60 100 to 80 125 adapter...

Page 25: ...filling pressure Filling operation should be done slowly When pressure exceeds 0 8 bar error code will disappear and the status indicator light will turn to blue Turn the valve 7 off 7 You can monito...

Page 26: ...5 Commissioning WARNING Only qualified persons should conduct commissioning CAUTION Preliminary electrical system checks such as earth continuity polarity resistance to earth and short circuit must b...

Page 27: ...the sweeper mode gas analyzer device should be mounted to its place on the flue 3 To activate the sweeper mode press Cancel and Menu buttons together 5 seconds With sweeper mode boiler can be operated...

Page 28: ...s under the relevant national regulations Explain and demonstrate the lighting and shutting down procedures Explain the function and the use of the boiler heating and domestic hot water controls Expla...

Page 29: ...person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMI...

Page 30: ...g co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND...

Page 31: ......

Page 32: ...ANBUL T RK YE Tel 0216 453 27 00 Faks 0216 671 06 00 a r Merkezi 444 999 0 Web www daikin com tr G lsuyu Mahallesi Fevzi akmak Caddesi Bur ak Sokak No 20 34848 Maltepe 3P469346 5N 2019 11 Copyright 20...

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