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Daihen OTC FD11, Quick Start Manual

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Copy Right :DAIHEN Corporation 

　

WM002-YQS-P19-006A

2

Growing global automation needs

Background of Developments

Social issues

•

Shortage labor

•

Shortage skilled workers

•

Wage growth

At Middle and 

Major customers 

of JPN, US, EU, CN

JPN SME’s and Emerging 

countries and JPN small 

and medium customers

①

Highly Automated 

request by robot system

②

Robotization request to 

break away from manual 
work 

Summary of Contents for OTC FD11

Page 1: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 1 Introduction of FD19 controller NE W...

Page 2: ...nd of Developments Social issues Shortage labor Shortage skilled workers Wage growth At Middle and Major customers of JPN US EU CN JPN SME s and Emerging countries and JPN small and medium customers H...

Page 3: ...rom labor saving to unmanning Changing from single robot to robot system Become a robotics manufacturer that is easy to cooperate with SIer Content to be strengthened Standardization of the latest saf...

Page 4: ...land have not expanded from Japanese owned motorcycle and car manufacture for 10 years Japanese SMEs have decided that securing human resources overseas if better than introducing robots Content to be...

Page 5: ...nes I can use it It is expensive to improve safety Standardization of the latest safety functions Standardization of handling functions Easy to cooperate with other companies units Various OPs can be...

Page 6: ...ims of the New Robotic Controller Advanced automated production system aimed at unmanned operation Robotization for braking out from manual work Advancement of system needs in Japan Europe the United...

Page 7: ...ation Easy to use for first time persons High scalability Standardization of the latest safety functions Extensive cooperation with external devices and systems Improvement of I O synchronization perf...

Page 8: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 8 Features of the New Control Unit System Integration...

Page 9: ...an independent 2 axes controller Easy installation of additional axis module installation man hours 60 reduction Five controllers can be connected Additional two axis module Independent two axis cont...

Page 10: ...by serially connecting boards Enhancing automation levels with free optional equipment combinations Arc IF Welding power supply CAN There are combinations that cannot be constructed due to hardware li...

Page 11: ...structed with RMU functions Position Monitoring board In the task program Working range Systems using virtual safety fence capabilities Advanced Safety Functions as Standard Equipment The RMU function...

Page 12: ...ted on a PC Online debugging is also possible Computer editing software provided as standard As five languages SFC FBD LD ST IL Support for FC flow chart Software PLC s PC editing software ISaGRAF 1 W...

Page 13: ...l information of the robot to be output is selected by TP Production control systems Robot operation information Robotic data angles speeds motor currents temperature etc Controller data operating mod...

Page 14: ...the data generated by the CAD CAM Recordable by one program No need for program division In FD11 Need to split programs and call CALLP For memory capacity per task program Extend by 256 times User dat...

Page 15: ...possible For example Variation in the position of condition change during laser welding high speed operation is approximately 1 6 High precision robot Laser Start position Laser Ending position Varia...

Page 16: ...stem 1 configurations units can be start The robot can be operated in the desired combination 4 robots cooperative 1 unit 3 robots cooperative 4 units 2 robots cooperative 6 units 1 robot multitask 4...

Page 17: ...usive use interface Equipped with standard I F from major laser oscillator manufacturers e g IPG Photonics Setup is completed only by selecting the manufacturer Large reduction in startup man hours Th...

Page 18: ...command Laser machining exclusive use command standardized Optimal control of laser machining timing Ex Laser ON OFF laser power control and Gas on off Optimal robot operation for laser machining Lase...

Page 19: ...utting programming The basic cutting pattern program is automatically generated by one touch Automatic programming with center position teaching and radius setting for arc Automatic programming includ...

Page 20: ...isual sensor 3D visual sensor Bulk picking Picking placing Correction of misalignment of grip etc For 2D sensor planar geometry recognition applications For bin picking of the 3D sensor and bulk compo...

Page 21: ...tions Visual Sensor specific instructions Receive measured value The communication setting is completed only by selecting the sensor Cumbersome communication setup is not required Visual Sensor specif...

Page 22: ...onize Automation of sorting and boxing operations that relied on people Flow work on the conveyor Robotization of work sorting process Continuous picking without stopping conveyor Automatic sorting by...

Page 23: ...3 6 sec about 2 6 sec about 0 3 sec about 0 2 sec Weld line Seam tracking Height only Groove shape Recognize Applicable work thickness 3 2 mm or more 1 0 mm or more 0 5 mm or more 3 2 mm or more 1 0 m...

Page 24: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 24 Features of the New Controller Easy to use for the first time...

Page 25: ...press force Handle blind touch with protrusion Easy to hold 15 weight reduction 820g compared with FD11 Ergonomic shape for easy grip reduce arm fatigue to 1 3 Myopotential Measurement Improvement of...

Page 26: ...the parameter directly to the cursor by touching it Numerical entry with the ten key pad Move screen with swipe The Icon menu for intuitive operation Editing is completed by touch panel operations on...

Page 27: ...ey protrusion for blind touch Improved operability of TP key The addition of two exclusive use keys and projections increases workability You can jump to the Home or Menu screen at any time A blind to...

Page 28: ...is available Servicing Communi cations terminal Communic ations 3 equipment Smartphone 1 Customer Server IoT Gateway 2 Call centers Perform the necessary maintenance operation by completely remote ope...

Page 29: ...setting operation Analysis of abnormal history and welding waveform Support trouble shooting Speeding up trouble shooting by remote control leads to shorter downtime Remote TP Confirm and operate the...

Page 30: ...AN A customer provided internet connection is required Smart phone With an Android smartphone and a USB cable you can always connect to the Internet USB device Server IoT Gateway We will prepare a con...

Page 31: ...002 YQS P19 006A 31 Screen example at OTC service center Screen is under development Display individual information such as the software version acquired from the controller Same as TP screen Error hi...

Page 32: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 32 Pursuing ease of system upgrade FD19 Controller...

Page 33: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 33 Compatibility between FD19 and FD11...

Page 34: ...in the FD19 are different from FD11 Connection cables are incompatible The manipulator welding power supply and various sensors is the same as the FD11 Except for the cables connected to the controlle...

Page 35: ...Copy Right DAIHEN Corporation WM002 YQS P19 006A 35 Comparison of specifications...

Page 36: ...tandard control axes 6 axes 6 axes 6 One housing Maximum number of control axes 8 axes 8 axes 7 Maximum connection Number of control units Five units Four units 8 Dustproof drip proof IP54 equivalent...

Page 37: ...ach pendant Mass 0 82kg 0 96kg LCD 5 7 inch Color 5 7 inch Color Sizing WxHxD 163 297 75mm 170 300 65mm Touch panel Standard equipment Standard equipment TP main unit cable Connector design Lead in RC...

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