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Dahl VARIODOCK, Maintenance Manual

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Dahl VARIODOCK Maintenance Manual Download Page 10

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Maintenance manual, installation and user guide UK

Dahl VarioDock™

Floor pockets

Reinforcing brackets

12 mm plywood

6 mm plywood

Plywood spacers

See further details in separate 

installation instructions for 

the vehicle in question.

#503684 / #503688 / #503689

Anchorage plate

Nut 

#503660

Nut 

#503660

Nut 

#503660

Nut 

#503660

Plywood  

spacers

Plywood spacers

Anchorage plate

Anchorage plate

Plywood  

spacers

Plywood  

spacers

Use a hammer to make a dent for the nut  

if placed on top of floor pan

Fitting examples

Fitting examples

Summary of Contents for VARIODOCK

Page 1: ...UK DAHL VARIODOCK Maintenance Manual Installation and User Guide 503749 01 2021 ...

Page 2: ...ainte nance interval and documentation 11 The user should never try to repair adjust or modify the WTORS components Alterations or modifications to the system are strongly discouraged Any alter ations carried out without prior agreement with Dahl Engineering are entirely the responsibility of the fitter and or the user 12 It is forbidden to combine Dahl WTORS components with those of other manu fa...

Page 3: ...rding to EU regu lation 2018 858 ECE R14 R17 concerning seats and safety belt anchorages in vehicles Dahl VarioDock System and wheelchairs are tested according to the following ISO 10542 1 SWM and ISO 7176 19 as well as EU Regulation 2018 858 ECE R14 R17 in many different vehicles ECE R10 Electromagnetic compatibility in vehicles A seat base which fits VarioDock has also been tested to meet ECE R1...

Page 4: ...rminals and whether they are intact and insulated Replace if necessary Test whether the electromagnet solenoid functions correctly Test whether the micro switch art no 503640 functions correctly Test whether the warning tone high pitched howl is activated and functions correctly Test whether the light diodes in the control panel function correctly along with the warning tone Check whether any nuts...

Page 5: ...s to the lock plate and its fitting under the wheelchair Maintenance interval and documentation Date ___________ Km ________________ Once a year or as required you must Carefully remove the top section of the docking station remove the two bolts on each side See instructions on page 21 Clean the docking station Clean the locking cylinder and locking pin and lubricate with light oil Remove the lock...

Page 6: ...es to the lock plate and its fitting under the wheelchair Maintenance interval and documentation Date ___________ Km ________________ Once a year or as required you must Carefully remove the top section of the docking station remove the two bolts on each side See instructions on page 21 Clean the docking station Clean the locking cylinder and locking pin and lubricate with light oil Remove the loc...

Page 7: ...el 1 In the event of electrical failure a manual emergen cy release is located at the front edge of the docking station Push the red release arm to one side and hold it there while the wheelchair moves away 2 An emergency release tool in red is delivered with each VarioDock This has to be pushed between the lock plate of the wheelchair and the docking station to release the wheelchair VarioDockTM ...

Page 8: ...out any modifications to the supplied wiring or other components A lock plate and an 8mm spacer 2 must be fitted under the wheelchair When the wheelchair is manoeuvred towards the VarioDock the wheelchair is guided into place by means of the lock plate When the lock plate is fully engaged in the VarioDock a spring loaded lock pin 3 automatically secures the lock plate VarioDock is equipped with a ...

Page 9: ...n original Dahl bolts 502800 for fixing the lock plate Standard bolts are not strong enough to withstand a collision 3 Measuring ground clearance A For correct determination of the wheelchair s ground clearance it must be measured with the user seated in the wheelchair pay attention to correct tyre pressure Carefully drive the wheel chair into the VarioDockTM and set the height of VarioDockTM so t...

Page 10: ...her details in separate installation instructions for the vehicle in question 503684 503688 503689 Anchorage plate Nut 503660 Nut 503660 Nut 503660 Nut 503660 Plywood spacers Plywood spacers Anchorage plate Anchorage plate Plywood spacers Plywood spacers Use a hammer to make a dent for the nut if placed on top of floor pan Fitting examples Fitting examples ...

Page 11: ...corrosion protection To avoid water penetrating the holes in the floor of the vehicle sealant must be applied to the holes 3 Art no 502839 bolts on the side of the VarioDockTM Loosen and tighten bolts in order 1 4 Before tighten ing make sure all the bolts are engaged in the thread Otherwise there is a risk that the latches inside the docking station may fall out of position Bolts on the side of t...

Page 12: ...vehicle s battery otherwise there is a risk of malfunction and overload of the vehicle s original wiring The power supply must be fused with a 30 amp fuse not included See the wiring diagram on page 24 for correct connection 4 Electrical connection To reset the maintenance counter press the reset button down on the circuit board for approx 15 seconds The yellow LED on the control panel flashes whe...

Page 13: ...perly tight ened 3 Check if all wires and cables are free of the moving parts of the docking station and wheelchair 4 Check if the manual emergency release mecha nism functions correctly 5 Instruct the user in the correct use of the manu al release mechanism as well as the emergency release tool 6 Instruct the user in the correct use of the docking station and go through all warnings contained in ...

Page 14: ...inforcement kit that has been approved for this use has not been fitted there is a risk that the user and other passengers in the vehicle may suffer serious or fatal injuries during a collision as a result of the vehicle floor being deformed severely or the anchoring points of the docking station being torn loose Therefore ask your dealer if a VarioDock reinforcement kit approved for anchorage of ...

Page 15: ...ountries require the use of both lap belts and diagonal belts It may be impossible to comply with the recommendation for FCZ if the wheelchair is used by a person driving the vehicle themselves HHT Seated head height Approx 1200 mm for a small adult female Approx 1550 mm for a tall adult male Safety belts Only use Dahl WTORS or e ECE E EU or ISO 10542 certified safety belts for securing occupants ...

Page 16: ...the hole Preferred way of mounting Optional way of mounting Driving direction Driving direction Min 10 mm plywood Installation examples of floor pocket In countries where legislation demands meeting EU Regu lation 2018 858 Annex II Part III Appendix 3 relating to vehicles fitted for wheelchairs a fitting kit MUST be used which has been tested in the position and the specific vehicle the wheelchair...

Page 17: ...S be anchored in the vehicle floor not on the wheelchair WARNING Risk of death or serious injury The docking station and vehicle specific anchorage kits are designed and tested on condi tion that the seat belt is anchored to the vehicle body and floor not on the wheelchair In the event of a collision a wheelchair with an integrated safety belt will expose the dock ing station and vehicle floor to ...

Page 18: ...5 Lock pin complete 4 1 502358 Top cover complete 5 1 502357 Motor complete 6 1 503554 Potentiometer complete 7 1 503519C Cable for quick release 8 1 502350C Solenoid Electromagnet 9 1 503553C Control panel 10 1 503161 Emergency Release Tool 11 1 503636 Service kit 12 1 503641 Solenoid cable internal 13 1 503640 Microswitch with wiring external 14 1 503700 Control Box with wiring harness and PCB c...

Page 19: ...Development and crash test centre Where safety starts WHERE SAFETY STARTS Dahl Engineering ApS Løvevej 3 DK 7700 Thisted Danmark Telefon 45 9618 0077 e sales dahlengineering dk w wtors com ...

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