DAF XF95 Maintenance Manual Download

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TECHNICAL DATA

3-6

200423

Drive and chassis

ΞΦ95

series

3.3 FILLING CAPACITIES

Gearbox

ZF 16S-151

ZF 16S-181

ZF 16S-221

ZF 16S-151 with integrated retarder

ZF 16S-181 with integrated retarder

ZF 16S-221 with integrated retarder

ZF AS Tronic gearboxes

ZF 12 AS 1930/2330

ZF 12 AS 2540/16 AS 2230/2630

ZF 12 AS 1931/2331 with integrated retarder

ZF 12 AS 2541/16 AS 2231/2631 with

integrated retarder

Rear axle

Filling capacity

approx. 11 litres

Filling capacity

approx. 13 litres

Filling capacity

approx. 13 litres

Filling capacity

approx. 11 litres

Filling capacity

approx. 12 litres

Filling capacity

approx. 12 litres

Filling capacity

approx. 11 litres

Filling capacity

approx. 12 litres

Filling capacity

approx. 12 litres

Filling capacity

approx. 13 litres

Differential

Filling capacity

at minimum

caster

Filling capacity

at maximum

caster

1347 axle

approx. 21.5 litres

approx. 23.5 litres

1354 axle

approx. 16.5 litres

1355(T) axle (1

axle)

approx. 13.0 litres

approx. 18.0 litres

1355(T) axle (2

axle)

approx. 11.5 litres

approx. 13.0 litres

Wheel hub

Filling capacity

per hub

1354 axle

approx. 2 litres

1355(T) axle

approx. 2 litres

Summary of Contents for XF95

Page 1: ...Maintenance manual XF95...

Page 2: ......

Page 3: ...product development DAF reserves the right to change specifications or products at any time without prior notice No part of this publication may be reproduced and or published by printing by photocopy...

Page 4: ......

Page 5: ...STRUCTURE 200423 0 1 2 3 4 5 95 series Structure TECHNICAL DATA THREADED CONNECTIONS FLUID OIL AND LUBRICANTS MAINTENANCE SCHEDULE EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES...

Page 6: ......

Page 7: ...1 200423 1 1 General 1 1 200423 1 2 Tightening torques 1 2 200423 1 3 Filling capacities 1 2 200423 2 STEERING GEAR AND BRAKE SYSTEM 2 1 200423 2 1 General 2 1 200423 2 2 Tightening torques 2 2 20042...

Page 8: ...TECHNICAL DATA 2 200423 Contents 0 95 series...

Page 9: ...with the test tension If the test tension reading is lower than the value specified in the table set the V belt to the minimum test tension 3 If the V belt tension is lower than the minimum tension s...

Page 10: ...are of exactly the same length and property class as those removed XE engine 1 3 FILLING CAPACITIES XE engine Lubrication system Oil drain plug 60 Nm Oil filter screw cap 40 Nm Centrifugal filter cen...

Page 11: ...ERING GEAR AND BRAKE SYSTEM 2 1 GENERAL Steering gear Braking system Maximum steering ball joint axial clearance 1 5 mm Brake travel of automatic brake adjuster Haldex 35 40 mm Brake travel of automat...

Page 12: ...the overview of standard tightening torques When attachment bolts and nuts are replaced it is important that unless stated otherwise these bolts and nuts are of exactly the same length and property cl...

Page 13: ...200423 3 1 Drive and chassis TECHNICAL DATA 95 series 0 3 DRIVE AND CHASSIS 3 1 GENERAL Wheel bearing play 09N044 leading rear axle 0 mm...

Page 14: ...refore be tightened to the torque stated in the overview of standard tightening torques When attachment bolts and nuts are replaced it is important that unless stated otherwise these bolts and nuts ar...

Page 15: ...with integrated retarder B C V300186 D M24 drain plug B 60 Nm M38 drain plug B 120 Nm Drain plug C D 60 Nm M3052 1 Oil filter attachment bolt 1 23 Nm B A C G000243 Level check filler plug A 60 Nm Drai...

Page 16: ...hicles U bolt nut 1 Evenly tighten the two U bolt nuts alternately 2 Turn back until the split pin can be fitted M3052 1 Oil filter attachment bolt 1 23 Nm If flange nut M20 property class 10 with yel...

Page 17: ...nuts alternately 2 The yellow zinc plated hexagonal nut can be recognised by the nut height which is 1 X thread Evenly tighten the two nuts alternately If flange nut M24 property class 10 with yellow...

Page 18: ...13 litres Filling capacity approx 13 litres Filling capacity approx 11 litres Filling capacity approx 12 litres Filling capacity approx 12 litres Filling capacity approx 11 litres Filling capacity app...

Page 19: ...200423 1 Contents THREADED CONNECTIONS 95 series 2 2 Threaded connections CONTENTS Page Date 1 THREADED CONNECTIONS 1 1 200423 1 1 General 1 1 200423...

Page 20: ...THREADED CONNECTIONS 2 200423 Contents 2 95 series...

Page 21: ...d threaded connection must be tightened accurately Therefore always use a reliable torque wrench that provides a high degree of accuracy Note Have torque wrenches regularly inspected and calibrated Re...

Page 22: ...cordance with the standard for dipped bolts in the case of special connections apply the lubricant before fitting and re tighten in accordance with the values specified in the instructions The instruc...

Page 23: ...200423 1 Contents FLUID OIL AND LUBRICANTS 95 series 3 3 Fluid oil and lubricants CONTENTS Page Date 1 SPECIFICATIONS 1 1 200423 1 1 General 1 1 200423...

Page 24: ...FLUID OIL AND LUBRICANTS 2 200423 Contents 3 95 series...

Page 25: ...additives of whatever type must not be used except in those circumstances specified by DAF Always follow the safety instructions below and the instructions that are supplied with the product Ask your...

Page 26: ...f irritation persists consult a doctor In the event of contact with the eyes remove with a cloth and rinse with water If irritation persists consult a doctor If swallowed DO NOT induce vomiting Rinse...

Page 27: ...nd PTO hours on maintenance intervals 1 4 200423 1 4 Maintenance in special operating conditions 1 4 200423 1 5 First service inspection 1 4 200423 2 MAINTENANCE ACTIVITIES 2 1 200423 2 1 Overview of...

Page 28: ...MAINTENANCE SCHEDULE 2 200423 Contents 4 95 series...

Page 29: ...km 50 000 km 75 000 km 30 000 km 50 000 km 60 000 km 60 000 km 100 000 km 1 year max 100 000 km 1 year max 100 000 km 1 year max 150 000 km 3 year max 180 000 km 3 year max 300 000 km 3 year max 450...

Page 30: ...areas Traffic between adjacent villages cities Maintenance group III Inter national traffic Long distance very long distance traffic Standard changing interval This is the standard changing interval...

Page 31: ...number of visual inspections Note If the prescribed oil specification and additional conditions see specification manual Fluids and lubricants are met an extended changing interval X service may be ap...

Page 32: ...ary in consultation with the dealer main branch or importer to fit the appropriate operating conditions 1 5 FIRST SERVICE INSPECTION The first service inspection should be carried out between the firs...

Page 33: ...e the differential oil O Changing the hub oil O Check components and hose connections for leaks O Check set the load dependent control valve leaf suspension O Adjust the clutch wear indicator circlip...

Page 34: ...EM AND FUEL SYSTEM O Replace air filter element O Check air inlet dust trapping valve O Check adjust valve clearance 4 Done O Yes O No O Replace coolant filter O Check coolant freezing point O Change...

Page 35: ...heck exhaust system STEERING GEAR AND BRAKE SYSTEM O Check steering ball joint sleeve for damage O Check the steering oil level O Check steering gear lines and connections O Check brake components and...

Page 36: ...r damage O Check the steering oil level O Check steering gear lines and connections O Check brake components and brake system for leaks O Check brake lining thickness O Check brake pad thickness and b...

Page 37: ...r and intercooler for fouling 3 11 200423 3 16 Checking the air inlet dust trapping valve 3 12 200423 Steering gear and brake system 3 17 Checking fastening of universal joint to steering box input sh...

Page 38: ...and installation oil filter element 4 5 200423 4 5 Removal and installation centrifugal oil filter element 4 6 200423 4 6 Removal and installation fuel filter element 4 7 200423 4 7 Removal and instal...

Page 39: ...ORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 7 LUBRICATION 7 1 200423 7 1 Lubricating according to Y service lubrication schedule 7 1 200423 7 2 Lubricate according to X service lubrication sch...

Page 40: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 4 200423 Contents 5 95 series...

Page 41: ...gine in an enclosed or unventilated area In other words make sure that the exhaust gases are effectively extracted Remain at a safe distance from rotating and or moving components Never remove the fil...

Page 42: ...must be thoroughly cleaned after each inspection interval because of the risk of fire if the inside of the panels is dirty Always disconnect the earth connection of the battery before working on the v...

Page 43: ...to Activities not described in this manual e g replacing components overhaul fault finding etc are described in the DAF workshop instructions This maintenance manual assumes that the mechanic is suff...

Page 44: ...o press DAF reserves the right to make changes without prior notice Note Important changes relating to technical information that is not contained in this manual will be made available in TI sheets Te...

Page 45: ...tenance activities must be carried out in an environmentally aware manner 2 5 PARTS All DAF parts and components have been carefully attuned to each other a decisive factor in ensuring the original DA...

Page 46: ...r axle and driven front axle regularly for fouling and blockages If the breathers are blocked by dirt overpressure may cause leaks Depending on the circumstances in which the vehicle is used e g on ve...

Page 47: ...S ON THE MAINTENANCE ACTIVITIES 95 series 5 3 INSPECTION AND ADJUSTMENT 3 1 CHECKING PEDAL RUBBERS 1 Check that the pedal rubbers are still securely mounted on the pedal 2 Check that the pedal rubbers...

Page 48: ...eyes rinse with plenty of water for at least 15 minutes and consult a doctor If swallowed do NOT induce vomiting Rinse the mouth drink two glasses of water and consult a doctor In the event of inhala...

Page 49: ...eft the reservoir Remove filler plug 1 4 Start pumping maximum 5 pump strokes Ensure that the pump lever is in the lowest position 5 Check the fluid level This level should be no more than 2 cm below...

Page 50: ...a hot engine 3 Pull the dipstick 2 out of the holder 4 Wipe the dipstick clean with a lint free cloth 5 Put the dipstick back into the holder 6 Pull the dipstick out again and check the oil level 7 I...

Page 51: ...of cylinder 1 are in the overlap position The pistons of cylinders 1 and 6 are now at top dead centre Note Overlap is the moment at which the inlet valve starts opening and the exhaust valve finishes...

Page 52: ...al tool DAF no 1310477 the valves can be adjusted according to the injection sequence 1 5 3 6 2 4 5 If the engine has been fitted with a DEB the DEB play must be checked following the valve play adjus...

Page 53: ...B to set the DEB clearance A of cylinders 1 3 and 5 see main group Technical data 5 Then tighten set screw B to the specified torque see main group Technical data 6 Using special tool DAF no 1310477...

Page 54: ...wly depress the V belt by means of the belt tension gauge until a click is heard Then remove the belt tension gauge carefully Take care not to let the measuring arm move 5 Take the reading as indicate...

Page 55: ...ES 95 series 5 Adjusting V belt tension of FAX model steering pump 1 Slacken the central bolt 1 of the tension roller 2 Turn the adjusting bolt 2 until the V belt tension is correct see Technical data...

Page 56: ...induce vomiting Rinse mouth drink two glasses of water and consult a doctor In the event of inhalation get some fresh air and rest In order to avoid damaging the cylinder block do not top up a warm e...

Page 57: ...m components for leaks 2 Check the hose connections and inlet system components 3 14 CHECKING THE EXHAUST SYSTEM 1 Visually inspect the exhaust system for leaks 2 Check the exhaust suspension points 3...

Page 58: ...e play is detected the affected part must be replaced 2 Check whether there is any perceptible play between the spline connection of the universal joint and the steering box input shaft If perceptible...

Page 59: ...OTES ON THE MAINTENANCE ACTIVITIES 95 series 5 3 18 CHECKING THE STEERING BALL JOINT SLEEVE FOR DAMAGE Inspection dust cover 1 Check that the seal of the steering ball joint dust cover is not damaged...

Page 60: ...eeve 6 into bracket 1 Fit the locking screw 5 It should be possible to move the pressure sleeve 6 freely Note Fit the correct pressure sleeve 6 The pressure sleeve 6 must abut the outer edge of the st...

Page 61: ...engine is not running 2 Clean the dipstick and its immediate surroundings to prevent any oil from entering the reservoir 3 Check the fluid level in the reservoir using the dipstick 4 The fluid level...

Page 62: ...give rise to problems air in the system If in doubt always replace the line 2 Pipe connections Check every pipe connection for leaks 3 Line route Pipes must not be twisted during assembly To facilitat...

Page 63: ...ne up to operating temperature 2 Bleed the system to a pressure below the cut in pressure of the pressure regulator 3 Remove compressor control line 1 which is hooked up to connection point 23 of the...

Page 64: ...xcessive carbon deposit in the compressor line This may be due to the poor condition of the compressor oil consumption 9 Run the engine at idling speed 10 Bleed the brake system until the cut in press...

Page 65: ...bracket 5 If not turn the control plate as far as possible until the internal stop is felt in the direction in which the brake adjuster is moved during braking 6 Fix the control plate in this position...

Page 66: ...to the maximum pressure it should generally be possible to drive the vehicle after a period of 16 hours of uninterrupted standstill without having to first charge the brake system to adequate operatin...

Page 67: ...ng if it is worn down to the wear indicator mark on the lining Note If in doubt about the amount of brake lining wear release the brakes and remove the dust cover Inspecting the brake lining thickness...

Page 68: ...5 series 3 27 CHECKING THE BRAKE SHOE THICKNESS AND BRAKE DISC Version Knorr SB 7000 1 Check whether guide bush 4 protrudes from guide sleeve 6 C If the guide bush 4 is level with the guide sleeve 6 s...

Page 69: ...THE MAINTENANCE ACTIVITIES 95 series 5 Version Knorr SN 7000 1 Check the transition between the ribbed part of the rubber cover and the smooth part A If the smooth part is rolled inwards the brake sh...

Page 70: ...cates variable readings These values can be used to check the brake pressure values of the front axle and to carry out the inspection adjustment below at the same time To do this connect a pressure ga...

Page 71: ...o its second lowest value as indicated on the instruction plate 7 Depress the brake pedal until pressure gauge 4 indicates a pressure of 8 bar 8 Read the brake pressure of the rear axle on pressure ga...

Page 72: ...on the instruction plate 14 If the measured reading is not correct depressurise connection 43 and turn the adjusting bolt r using a Torx screwdriver braking pressure too high screw in the adjusting b...

Page 73: ...readings These values can be used to check the brake pressure values of the front axle and to carry out the inspection adjustment below at the same time To do this connect a pressure gauge to the test...

Page 74: ...instruction plate 5 Connect pressure gauge 4 to the test connection close to connecting point on the load dependent control valve input pressure 6 Connect pressure gauge 2 to the test connection on on...

Page 75: ...ation to the vertical connecting rod On no account change the length L of the horizontal control lever 11 Remove the rubber sleeve 2 and move the control lever towards maximum load Check that the deli...

Page 76: ...g axle wheels are fully lowered and on the ground 2 Check the fluid level The liquid level must be between the min and max level mark If necessary top up 3 31 INSPECTION PIVOT POINTS OF THE HYDRAULIC...

Page 77: ...rear axle and support the axle on stands 2 Bring the air system to operating pressure 3 Engage the differential lock The warning indicator should now be active 4 Check that there is a rigid connectio...

Page 78: ...eries 3 34 CHECKING THE DRIVE SHAFT PLAY 1 Check the universal joints and suspension bearing for play and damage 2 Check the sliding joint for axial and radial play 3 There must be no clearly percepti...

Page 79: ...hment of the fifth wheel 2 Check the play of the closing gear of the fifth wheel Note For maximum play values consult the manufacturer s instructions or the legal requirements 3 In the case of fifth w...

Page 80: ...y of the arched pin 2 Check the radial play of the arched pin 3 Check the vertical and horizontal play of the coupling jaw 4 Check the diameter of the arched pin 5 Check the attachment of the trailer...

Page 81: ...TORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 3 37 CHECK THE SUPERSTRUCTURE ATTACHMENT 1 Check that all attachment bolts are in place 2 Visually check the attachment of the superstructure for f...

Page 82: ...n kept in a sealed container and meets the specifications Hydraulic fluid which has absorbed water from the ambient air may have an adverse effect on the operation of the clutch system Avoid any conta...

Page 83: ...If the lock nut 12 no longer makes contact with the housing the clutch plate is approximately 80 worn Note It is not permissible to remove the circlip or to move the circlip over the pin This is to p...

Page 84: ...level once the leak has been repaired see chapter Draining and filling 3 43 CHECKING THE GREASED WHEEL HUBS FOR LEAKS 1 Check the wheel hubs for leaks Note If there are serious grease marks on the br...

Page 85: ...ening torque see Technical data Turn the wheel at least 5 revolutions in clockwise direction and then 5 revolutions in anti clockwise direction when fixing the hub nut 6 Check that the wheel rotates s...

Page 86: ...the hub cap Tighten the hub cap to the specified torque using the special tool DAF no 1329498 see Technical data 7 Adjust the brakes Adjusting the wheel bearing play 1 Remove the hub cap 4 using spec...

Page 87: ...IVITIES 95 series 5 8 Check the wheel bearing play Check the bearings for wear if the wheel bearing play remains too large after adjustment 9 Fit the hub cap Tighten the hub cap to the specified torqu...

Page 88: ...chment nut must not be slackened first and then tightened to a specific torque see Technical data 3 48 CHECKING THE HINGE POINTS AND AXLE SUSPENSION FASTENING AIR SUSPENSION Torque rod 1 Check the att...

Page 89: ...amage through which the webbing is visible the air bellows should be replaced 4 Check the air bellows bellows seating and air line connections for leaks Check that the air bellows are not chafing agai...

Page 90: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 3 44 200423 Inspection and adjustment 5 95 series...

Page 91: ...Removing interior filter 1 Open the grille 2 Remove the attachment bolts 1 at the bottom of the filter 2 3 Remove the filter 2 Installing interior filter 1 Fit the filter 2 in the correct position The...

Page 92: ...Remove the air filter element 3 4 Clean the inside of the air filter housing and the air filter cover 5 When replacing the air filter element reset the air filter indicator 4 if fitted by pressing th...

Page 93: ...00423 4 3 Removal and installation EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 4 Check that the flexible sealing bellows 5 on the air intake is not damaged Replace if necessary G000248...

Page 94: ...inhalation get fresh air and rest In order to avoid damaging the cylinder block do not top up a warm engine with coolant Removing the coolant filter 1 Place a tray beneath the coolant filter to colle...

Page 95: ...filter element Removing the oil filter element 1 Unscrew the cap 2 a few turns and drain the filter housing Collect the oil 2 Remove the cap 2 with the oil filter element 3 from the filter housing 1 a...

Page 96: ...the cap 3 and surrounding area and unscrew the central bolt 4 3 Remove the centrifugal oil filter element 2 Fitting the centrifugal oil filter element 1 Clean the interior of the cap 3 and fit the ce...

Page 97: ...n removing the fuel filter a quantity of fuel will escape Collect the fuel to avoid the risk of fire Removing the fuel filter element 1 Remove the cover together with the fuel filter element from the...

Page 98: ...hten the filter cover to the specified torque See Technical data 4 Pump for approximately 1 minute using the primer pump to partially fill the filter housing with fuel 5 Start the engine and run it at...

Page 99: ...ter element 4 together with the bottom cover 5 and clean the O ring seal Installing the fuel prefilter water separator filter element 1 Apply a film of engine oil to the O ring and the new sealing rin...

Page 100: ...before any parts are opened Removing the valve cover 1 Clean the area around the valve cover 2 Remove the attachment bolts from the valve cover 3 Remove the valve cover and the valve cover gasket Inst...

Page 101: ...1 Note The filter holder and filter element must be removed from the reservoir 1 with care so that no dirt remains in the reservoir 1 4 Remove the filter element 6 from the filter holder 5 Installing...

Page 102: ...t 8 from the reservoir 9 Note The filter element must be removed from the reservoir with care so that no dirt remains in the reservoir Installing the steering gear filter element 1 Fit a new filter el...

Page 103: ...ins air a squealing sound will be heard when the steering wheel is turned and pressure is built up In the case of serious foaming the steering oil should be completely drained Removing the filter of t...

Page 104: ...rate or by loosening the compressor line 1 so that the interior of the air dryer is depressurised 2 Remove the filter element by turning it anti clockwise using a filter strap spanner 3 Dispose of the...

Page 105: ...ater resistant felt pen write on the sticker the latest date by which the dryer element must be replaced not later than 1 year after the date of fitting Drive and chassis Artikelnummer Reference Teile...

Page 106: ...tegrated retarder Removing the gearbox filter element 1 Remove the attachment bolt 1 of the oil filter 2 Pull the filter cover with the filter from the filter housing 3 Remove the filter 3 from the fi...

Page 107: ...or damage If necessary replace the O ring Grease the O ring 2 Grease the O ring of the new filter 3 and place the filter on the filter cover 3 Then insert the filter and the filter cover into the filt...

Page 108: ...e hub nut 3 4 Remove the outer wheel bearing 4 5 Remove the hub 6 with the wheel Installing the wheel hub 1 Apply new grease to the hub 6 2 Install the hub with the wheel 3 Fit the outer wheel bearing...

Page 109: ...d and rinse with water In the event of contact with the eyes rinse with plenty of water for at least 15 minutes and consult a doctor If swallowed do NOT induce vomiting Rinse the mouth drink two glass...

Page 110: ...e vehicle is standing on a flat and level surface 2 Drain the engine oil at operating temperature using the drain plug in the oil sump 3 Replace the drain plug sealing ring and tighten the drain plug...

Page 111: ...er control knob to the maximum hot temperature setting As a result the heater valve will be fully opened 2 Remove the cooling system filler cap 3 Collect the coolant Position suitable containers under...

Page 112: ...g speed 2 Switch on the cab heater using the rocker switch on the dashboard 3 Turn the heater temperature control knob in the cab to the maximum hot setting 4 Switch on the heater fan 5 Set the rocker...

Page 113: ...pump units and housing Note The fuel system has to be bled if it has been opened this can be done in two ways With the fuel lift pump By pressurising the fuel tank Bleeding using the fuel lift pump 1...

Page 114: ...ed 0 4 bar 1 Remove the fuel tank cap and replace it by a cap with an adjustable air connection Note Use a cap without a vent that has a connection for a pressure reducer valve 2 Pressurise the tank t...

Page 115: ...reach up to the level check filler plug 3 Fit the level check filler plug A using the special Torx wrench DAF no 1329493 and tighten the plug to the specified tightening torque See Technical data Ver...

Page 116: ...k filler plug A using the special Torx wrench DAF no 1329493 and tighten the plug to the specified tightening torque See Technical data Version 1355 T 2nd axle Draining the differential 1 Position the...

Page 117: ...void unnecessary contact with the drained oil 1354 axle and 1355 T axle Draining the wheel hub 1 Position the vehicle on a level surface 2 Position the wheels in such a way that the oil drain filler p...

Page 118: ...lug A is at the top 2 Fill the wheel hub with the specified quantity of oil See Technical data 3 Check the oil level after approx 5 minutes it should reach up to the level check filler plug 4 Fit the...

Page 119: ...level surface 2 Drain the gearbox at operating temperature 3 Remove the drain plugs B C and D and the level check filler plug A and drain the oil Filling the gearbox 1 Clean the drain plugs B C and D...

Page 120: ...Removal and installation Filling the gearbox 1 Clean the drain plugs and tighten them to the specified torque see Technical data 2 Fill the oil through the level check filler opening A until the oil...

Page 121: ...on ZF AS Tronic with integrated retarder Draining the gearbox 1 Before draining take a short test drive Do not activate the retarder during the test drive 2 Position the vehicle on a level surface 3 D...

Page 122: ...e dust cover from the filler coupling 2 Connect the filler hose to the filler coupling Ensure that the filler hose is completely filled with grease so that no air bubbles can get into the system 3 Fil...

Page 123: ...NOT induce vomiting Rinse the mouth drink two glasses of water and consult a doctor In the event of inhalation get fresh air rest and consult a doctor 1 Disconnect the earth lead from the battery term...

Page 124: ...wing 1 Unscrew the protective screen attachment bolts 2 Remove the protective screen 3 Clean the protective screen with a hard brush and blow clean with compressed air 4 Insert radiator cleaner 4 betw...

Page 125: ...aning EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 6 Turn the radiator cleaner 4 over turning the holes towards the radiator 2 and blow clean the radiator 2 7 Fit the protective screen...

Page 126: ...s Do not aim the high pressure cleaner jet too long at the air conditioning system condenser As a result of the high temperature the pressure in the system will rise too high which may cause damage to...

Page 127: ...aim the high pressure cleaner jet at the gear lever unit Do not aim the high pressure cleaner jet directly at the drive shaft seals such as the seals of the spider intermediate bearing and sliding jo...

Page 128: ...he gearbox 3 Rinse the vent s in a cleaning fluid 4 Blow the vent s dry from the inside using compressed air 5 Install the vent s on the gearbox 6 5 CLEANING REAR AXLE VENT Cleaning rear axle vent 1 C...

Page 129: ...RICATING ACCORDING TO Y SERVICE LUBRICATION SCHEDULE Note The lubricating points marked below with an S indicate that the lubricating point is positioned on both the left hand and right hand side of t...

Page 130: ...le Note Where the lubricating points below are marked with an S this indicates that the lubricating point is positioned on both the left and right of the vehicle Lubricating stub axles S 1 To make sur...

Page 131: ...Lubrication EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 Lubricating the fifth wheel Lubricating the air sprung front axle S Lubricating the leaf sprung trailing axle S G000192 G0 00 1...

Page 132: ...EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 7 4 200423 Lubrication 5 95 series Lubricating the leaf sprung tandem axle S Lubricating the trailer coupling G000187 G000188...

Page 133: ...200423 7 5 Lubrication EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES 95 series 5 Lubricating the rear axle brake camshaft S drum brake version G000194 G0 00 267...

Page 134: ...dle bushes Note If the grease does not come out of all 4 needle bushes the joint may be turned to soften hardened grease If the grease does not come out of all 4 needle bushes after the prop shaft has...

Page 135: ......

Page 136: ...Printed in the Netherlands DW23211003 English...

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DAF XF95, Maintenance Manual

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