DAF LF45 Series, Service Manual

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ZF 6S-850 GEARBOX
4-4
©
200508
Removal and installation
5
ΛΦ45/55
series
3
Installing gearbox, CE engine
1. Engage the highest gear in order to align the
keys of the input shaft with the clutch plate.
2. Fit the gearbox onto the engine. If
necessary, rotate the prop shaft flange in
order to align the keys.
3. Fit the gearbox attachment bolts all around
and tighten them to the specified torque. See
"Technical data".
4. Install the selector rod on the adjusting
mechanism. Use new self-locking nuts.
5. Fit the exhaust bracket.
6. Install the compressor pipe bracket.
7. Fit the electronic connectors onto the
gearbox.
8. Fit the clutch cylinder.
9. Install the exhaust pipe, fasten it with the
clamping strap and fit the attachment bolt of
the suspension rubber.
10. Install the prop shaft intermediate bearing, if
it has been removed, and tighten the bolts by
hand.
11. Fit the prop shaft flange onto the gearbox.
Tighten the attachment bolts to the specified
torque. See "Technical data".
12. Tighten the intermediate bearing attachment
bolts to the specified torque. See "Technical
data".
13. Check the oil level. See "Inspection and
adjustment".
14. Fit the silencer cap.
15. Fit the earth lead to the battery terminal.
Note:
If a gearbox of a different type is mounted, or a
gearbox with a different reduction, this should be
reported. If the correct data are present, they can
be input into the VIC using DAVIE XD.
DAF LF Gearboxes and Clutch Service Manual