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TABLE OF CONTENTS

SAFETY AND PRECAUTIONS

1. EXTERNAL VIEWS ..................................................................................2

1-1. EXTERNAL SIZE ..................................................................................................................................... 2
1-2. NAME OF PARTS....................................................................................................................................3

2. SPECIFICATIONS ....................................................................................4

2-1. OUTLINE..................................................................................................................................................4
2-2. ELECTRIC PARTS ..................................................................................................................................5
2-3. POWER CORD........................................................................................................................................9
2-4. DOOR COLOR.........................................................................................................................................10

3. OPERATION AND FUCTIONS.................................................................11
4. DIAGRAM .....................................................................................................16

4-1. WIRING DIRGRAM..................................................................................................................................16
4-2. CIRCIT DIAGRAM ................................................................................................................................... 18
4-3. AIR FLOW DIAGRAM..............................................................................................................................19
4-4. REFRIGENT CYCLE DIAGRAM..............................................................................................................20

5. DISASSEMBLY AND ASSEMBLY............................................................21
6. EXPLODED VIEW AND PARTS LIST......................................................31

6-1. TOTAL EXPLODED VIEW ......................................................................................................................31
6-2. PARTS LIST.............................................................................................................................................32
6-3. MACHINE ROOM ....................................................................................................................................35

1) For starters, be sure to check any chances of the leakage of electricity
2) You could handle a part in the vicinity of electricity after unplugging
3) You should put on rubber glovers to prevent an electric shock on operation test
4) Make sure the rated current, voltage, capacity before using an instrument
5) Keep your wet hands away from the metal goods in the freezer compartment not to be frostbitten
6) Be careful not to let water to permeate the electric part in the machine room
7) with the door open during your working, you might be damaged by that door
8) You should give a tilt to the refrigerator for your safe after removing the breakable goods inside

the refrigerator

9) You’d better use cotton golves if you fix it up around the evaporator

Summary of Contents for FR - 590KT

Page 1: ... kr MODEL Refrigerator FR 530KT FR 590KT Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Page 2: ...s of the leakage of electricity 2 You could handle a part in the vicinity of electricity after unplugging 3 You should put on rubber glovers to prevent an electric shock on operation test 4 Make sure the rated current voltage capacity before using an instrument 5 Keep your wet hands away from the metal goods in the freezer compartment not to be frostbitten 6 Be careful not to let water to permeate...

Page 3: ...1 EXTERNAL SIZE FR 530KT FR 590KT 1 EXTERNAL VIEWS 2 ...

Page 4: ... Freezer Compartment 5 Ice Case 6 Refrigerator Compartment Lamp 7 Fresh case 8 Shelf Refrigerator 9 Cover Vegetable 10 Case Vegetable 11 Front Grille 12 Adjustable Foot 13 Freezer Pocket 14 Egg Tray 15 Egg Pocket 16 Multi Pocket 17 Jumbo Pocket Guide 18 Jumbo Pocket 19 Refrigerator Bottom Pocket EXTERNAL VIEWS 3 ...

Page 5: ... 444 480 EXTERNAL DIMENSION mm WIDTH 758 758 DEPTH 756 756 HEIGHT 1749 1809 REFRIGERANT R12 115 115 R134a 95 95 COOLING CONTROL SYSTEM COOLING SYSTEM DEFROST SYSTEM DEFROST CONTROL NET WEIGHT kg 71 72 MODEL NAME Automatic Start Stop CONTENTS Fan Cooling System Fin Evaporator Forced 2 SPECIFICATIONS 4 ...

Page 6: ... X X X RSIR RSCR 2 RELAY REFRIGERANT R12 VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 TYPE NAME X X X X 181SHBYY 52 276THBYY 52 PART CODE X X X X 3018116610 3018119940 RESISTANCE X X X X 33 Ω 22 Ω PART CODE X X X X OVER LOAD PART CODE X X X X REFRIGERANT R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 TYPE NAME X 783NHBZZ 52 X X X 276THBYY...

Page 7: ...2 VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 X X X X 3016401160 X X RATED VOLTAGE X X X X 350V X X RATED CAPACITANCE X X X X 4 X X REFRIGERANT R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 X 3816800400 X X X X 3016401910 RATED VOLTAGE X 300V X X X X 400V RATED CAPACITANCE X 7 X X X X 4 5 F FAN MOTOR REFRIGERANT R12 R134a VOLTAGE V HZ 1...

Page 8: ...60 220 240 50 230 50 X 110V 148W 220V 148W X 3012804610 3012803800 8 LAMP ASSEMBLY REFRIGERANT R12 R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 X 120V 15W 240V 15W X 3013600050 3013600020 9 MAIN PCB ASSEMBLY REFRIGERANT R12 R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 X RT30 X 3014381040 3014381030 TYPE NAME PART CODE SPEC W PART ...

Page 9: ...B1682R 12 THERMOSTAT FUSE REFRIGERANT R12 R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 x 77 x 3017200400 13 DOOR S W REFRIGERANT R12 R134a VOLTAGE V HZ 100 50 60 110 60 115 120 60 127 60 220 60 220 240 50 230 50 3018100010 PART CODE PART CODE 15g 3016801010 PART CODE OPERATING TEMPERATURE SPEC g PART CODE 10g 3016801000 SPECIFICATIONS 8 ...

Page 10: ...D17101 KP 30 For America El Salvador 4 401PD17101 KP 211 For Japan Taiwan 5 3011300801 BP 3PIN 6 3011303010 267 For Chile 7 3011315310 For Israel 8 3011303050 BS 1363A For U K Middle Asia Singapore Malaysia 9 3011301200 KP 551 550 For China Australia Upper power cord s part code is only lead wire without any kinds of terminal or houisng SPECIFICATIONS 9 ...

Page 11: ... Bright PCM PARTCODE KEY TYPE Refrigerant R134a COLORTYPE Dull laminasheet High glossy Laminasheet Normal PCM High glossy Bright PCM Dull laminasheet High glossy Laminasheet Normal PCM High glossy Bright PCM PARTCODE FR 590KT NON KEY TYPE Refrigerant R134a COLORTYPE Dull laminasheet High glossy Laminasheet Normal PCM High glossy Bright PCM Dull laminasheet High glossy Laminasheet Normal PCM High g...

Page 12: ...artment 1 Temperature is regulated by moving the lever to the left and or the right 2 Temperature has nothing to do with PCB control 2 Control of Temperature COMP Fan 1 How to Control 1 COMP is controlled by On Off point of R Sensor at each mode 2 Middle Off Point of Fresh Food Compartment 3 5 3 On Off Difference of Freezer Compartment 1 0 4 Fan Delay Fan is On Off after 1 minute of Comp On Off 5 ...

Page 13: ...Mode 1 Determination of Defrosting Period 1 Total Run time of Comp 6 8 10 hours 2 Run ratio of Comp over 80 3 Any Error R1 D1 D2 C1 4 Total Time 60 hours 2 Explanation 1 Defrosting starts if any Error happes or the run ratio of Comp is over 80 when the total run time of Comp is over 6 hours 2 Defrosting starts if the run ratio of Comp is over 80 when the total run time of Comp is over 8 hours 3 De...

Page 14: ...Off Fan Off Heater Off Proceeding Time 4 minutes 4 Fan Delay Control Object Unconditional Comp On Fan Off Heater Off Proceeding Time 4 minutes In case of the Option Mode for Comp Fan Connection Working Fan Delay is omitted PRE COOL HEATER DEFROSTING PAUSE FAN DELAY NORMAL RUN Compulsory Defrosting of Heater in A S After Service 1 How to start the defrosting begins by pressing Defrosting Key 5 time...

Page 15: ...certain time though R Sensor becomes On 2 Re start Prevention Time 1 In case RT Sensor temperature 13 Low Temp A 20 minutes 2 In case RT Sensor temperature 14 6minutes 3 In case RT Sensor disconnection short circuit 6 minutes 9 Option Circuit Nothing Concerened 1 Option for Weak Refrigeration 1 Regulation of R Sensor Off Point 2 In case of Weak Refrigeration take action as the followings Resistanc...

Page 16: ... time 2 Display Flickering 3 times during LED Off 3 How to control controlled by limit time of the return of defrosting D1 Error 30 minutes Normal PCB Function in case of Over Frosting Heater Disconnection 80 seconds 4 Ending Condition ending automatically if Heater Off is done by D Sensor temperature 10 at the next defrosting 6 C1 Error 1 Starting Condition if Comp runs for 3 hours continuously w...

Page 17: ... 1 WIRNIG DIAGRAM 4 DIAGRAM ...

Page 18: ... PARTICAL WIRING DIAGRAM DIAGRAM ...

Page 19: ...2 CIRCUIT DIAGRAM DOOR S W LAMP TEMP FUSE D HEATER R TEMP SETTING 18 ...

Page 20: ...3 AIR FLOW DIAGRAM DIAGRAM 19 ...

Page 21: ...4 REFRIGRANT CYCLE DIAGRAM C O M P R E S S O R W I C O N H O T P I P E D R Y E R E V A P O R A T O R C A P I L L A R Y T U B E A C C U M U L A T O R S U C P I P E P I P E C O N S DIAGRAM 20 ...

Page 22: ...e Cover Be careful not to break the hooks of Cover and not to damage the Cabinet surface Remove 4 bolts with 10mm wrench Disconnect Connector Housing Lift F Door a little to remove it Unfasten Hinge Pin with 6mm wrench Lift R Door up a little to remove it 5 DISASSEMBLY AND ASSEMBLY 5 DISASSEMBLY AND ASSEMBLY 21 ...

Page 23: ...ndle Decorator Pull out Handle Decorator from up to down Be careful not to damage the surface of Handle Once it is peeled or damaged corrosion may occur from metal parts beneath the handle Remove the 2 3 Handle screws See to it that the screws are fastened well when reassembling the handle DISASSEMBLY AND ASSEMBLY 22 ...

Page 24: ...h smoothly the locker of light bulb cover and Remove it Remove the screw cover on the top left using screw driver type Remove the screw using driver type Remove the screw on the light bulb base DISASSEMBLY AND ASSEMBLY 23 ...

Page 25: ...ng by pressing the locker smoothly Remove the louver 4 REFRIGERATAOR CONROL BOX Remove the light bulb cover by pushing the locker with screw driver Remove the screws on the lihgt bulb base DISASSEMBLY AND ASSEMBLY 24 ...

Page 26: ...5 EXCHANGE OF TEMPERATURE FESE Remove fuse fixing clip down left of evaporator Separate temparature fuse out of fixing clip Pull out temperature fuse connector of 2 wires DISASSEMBLY AND ASSEMBLY 25 ...

Page 27: ... Place any sheet on freezer compartment floor to protect it Remove 2 screws left right of evaporator Cut black gum out Pull pipes about 50mm forward Disconnect pipes by unsoldering them DISASSEMBLY AND ASSEMBLY 26 ...

Page 28: ...p left Remove connector of white wire on the top right Remove defrosting sensor on the top right of evaporator Pull evaporator forward slowly until defrosting heater appears Be careful not to damage suction pipe and capillary pipe DISASSEMBLY AND ASSEMBLY 27 ...

Page 29: ... 2 hooks of aluminum plate then right hooks are open of itself 8 CUBIC DUCT insert screw driver into the gap to pull out Be careful not to break the hook 9 SIDE LOUVER Pull louver forward slowly Be careful not to damage sealing sponge stripes DISASSEMBLY AND ASSEMBLY 28 ...

Page 30: ...ove Relay Assembly from Compressor Cut out Service Pipe and tiny pipe of Dryer Remove Compressor Pipes using soldering torch Remove 4 Compressor Washers 11 WIRE CONDENSER C FAN Remove the 2 Case screws using cross type screw driver Remove Wire condenser pipes using soldering torch Cut out of Dryer fixing cable DISASSEMBLY AND ASSEMBLY 29 ...

Page 31: ... to remove Press the Housing Locker down to remove it Pull out Wire condenser Be careful not to damage pipes when pulling out the Condenser Press the Motor Band down to remove it Lift the Motor up to remove DISASSEMBLY AND ASSEMBLY 30 ...

Page 32: ...6 1 FR 530KT FR 590KT TOTAL EXPLODED VIEW 6 EXPLODED VIEW AND PARTS LIST 77 78 79 80 2 80 1 80 31 ...

Page 33: ...15 2 16 3012101501 FOOT ADJ R AS 1 17 3012102501 FOOT ADJ L AS 1 18 3012906400 HINGE U AS 1 19 3016005300 SPECIAL WASHER S10C T1 5 1 20 3016001240 SPECIAL BOLT T U 6X22SWCH22A YL 3 21 3011470100 COVER CABINET BRAKET PP 1 22 7112401611 SCREW TAPPING T1 TRS 4X16 MFZN 2 23 3010101340 ABSORBER SUCTION PIPE NR 3 24 CORD POWER AS 1 25 7112401211 SCREW TAPPING T1 TRS 4X12 MFZN 1 26 7001400865 SCREW MACHI...

Page 34: ... 1 67 3011445501 COVER ICE BOX GPPS 1 68 3010519600 BOX ICE HIPS 1 69 3018701300 DEODORANT ANTI RETURN 1 70 3018700700 DEODORANT SHEET UNITRON 1 71 3011102501 CASE DEODORANT A PP 1 72 3018100010 SWITCH DOOR 2 BUTTON 4 PIN 1 73 3017903300 SOCKET R LAMP AS 1 74 LAMP AS 1 75 3012720600 HARNESS V SW AS 1 76 3011439500 COVER CUBIC D HIPS 4 77 3014439600 COVER PCB V SW BOX HIPS 1 78 3013402000 KNOW CONT...

Page 35: ... FIXTURE POM 2 99 3015303600 SUPPORTER V CASE BOX GPPS 2 100 3019018810 POCKET R DOOR U GPPS 1 101 3012513000 GUIDE JUMBO POCKET GPPS 1 102 3019018710 POCKET JUMBO GPPS 1 103 3019018510 POCKET EGG GPPS 2 104 3019018610 POCKET MULTI GPPS 2 105 3011107411 CASE EGG GPPS 1 106 3019018410 POCKET F DOOR GPPS 2 107 3012301400 GASKET F DOOR AS PVC 1 3011751510 DOOR F URT AS FRP 441 1 3011795510 DOOR F URT...

Page 36: ...PIPE MUFFLER AS 5 COMPRESSOR 11 VASE VAPORI AS 21 ABSORBER PIPE A 6 ABSORBER COMP AS 11 1 CASE VAPORI 22 PIPE HOT 6 1 ABSORBER COMP RUB B 11 2 SEAL CASE VAPORI 23 PIPE SERVICE 6 2 ABSORBER COMP RUB A 12 PIPE WICON AS 24 MOTOR C 6 3 ABSORBER COMP SPRING 13 SCREW TAPPING 25 FAN C AS 7 WASHER SPECIAL 14 HOSE DRAIN B AS 26 FIXTURE C MOTOR 8 BASE COMP AS 14 1 HOSE DRAIN B 27 ABSORBER C MOTOR 8 1 BASE C...

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