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Daewoo DWF-111B Service Manual Download Page 20

19

THE REPAIR

No.

Process

Notice

Assemble 1

1

2

3

4

Assemble the coupling

Assemble the new clutch boss
ass’y

Assemble the pulley

Assemble the spring washer

Check the uneven face of cou-
pling is assembled upward

- Push in the clutch boss ass’y
with rotating on the clockwise
direction.
- After assembling, rotate on the
clockwise more 2~3 teeth and
pull out the pulley shaft upward

If there was plain washer, you
have to assemble plain washer
the first and then assemble
spring washer

The Process Of Assemble

Summary of Contents for DWF-111B

Page 1: ...W DWF 260W Caution In this Manual some parts can be changed for imroving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Page 2: ...NSTALLATION OF THE UNDER BASE COVER 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW TO CONNECT THE INLET HOSE 5 HOW TO CLEAN THE FILTER 6 4 FEATURE AND TECHNICAL EXPLANATION 7 FEATURE OF THE WASHING MACHINE 7 WATER CURRENT TO ADJUST THE UNBALANCED LOAD 7 AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH 7 FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE 8 AUTOMATIC DRAINING TIME ADJUSTMENT 8 AUTOMATIC UNBALA...

Page 3: ...0 RPM SPIN 640 675 RPM 60Hz WASH 130 150 RPM SPIN 710 740 RPM 10 PULSATOR 6 WINGS Ø406mm 11 WATER LEVEL CONTROL ELECTRONICAL SENSOR 12 GEAR MECHANISM ASS Y HELICAL GEAR 13 LINT FILTER O 14 FUNCTION FOR SOAK WASH O 15 ALARM SIGNAL O 16 RESIDUAL TIME DISPLAY O 17 AUTO WATER SUPPLY O 18 FUNCTION FOR BUBBLE AND RADICAL O 19 AUTO RE FEED WATER O 20 AUTO POWER OFF O 50Hz 60Hz NON PUMP PUMP 480W 550W 47K...

Page 4: ... model there is no hot water valve After using the washer close the water tap CASE DETERGENT AND SOFTENER BLEACH INLET ADJUSTABLE LEG PULSATOR CONTROL PANEL Accessories Full Option The parts and features of your washer are illustrated on this page Become familiar with all parts and features before using your washer NOTE The drawings in this book may vary from your washer model They are designed to...

Page 5: ...XhfW2 fW2 6K hf gJ Y f Lg g gN L f 1 fN L N 1 J e 5 fJ gJ g gJ g7 g3 1h H heJ 1hf7 f7 6X he g7 g 1g3 g3 g 1 f 3 f 1 e 7 eJ H f7 5g7 gJ g7 5g gN g J hf hf f 1 he g 1g gN gN L f f N f 3 Le3 L J 5e7 g Hg 5g7 g Hg 5g g 7 hfN hf f Mf I Lhe 3 g g g L f 1 f 3 Lg Lf N 1eN 1 7 He 5f J g Hg 5g g Hg L f hf hf f Y gV 1he N g g3 g 1 f 3 f N 1g 1g3 e 3 5 J Hf 7 5 f J g Hf J g g 1 f hf hf f Hh N hf g gN g f N Lg...

Page 6: ...r tap tight en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying between the hot maximum 50 C and cold water In using only one water tap or in case of attached one water inlet valve connect the inlet hose to the cold water inlet valve Do not over tighten this could c...

Page 7: ...eaned at proper time every 10 times of use Drain problem could be caused 3Return the filter as it was and insert the filter frame into the slot 1Pull the Filter frame upward 2Turn the lint filter inside out wash to the lint off with water 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap counter clockwise 3Pull out the filter assembly off ...

Page 8: ...system 5 The adoption of the water currents to adjust the unbalanced load 6 One touch operation system Water Current to Adjust the Unbalanced Load It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C W and C C W for 35 seconds But the WOOL course have no operation of the water currents to adjust the unbalnced load EFFECT It reduces vibration and noise effective...

Page 9: ...ed by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is prolonged No draining Program is stopped and gives the alarm Drain Time Movement of the Program Less than Continue draining 15 minutes More than Program stops and gives the alarm with blinked on disp...

Page 10: ...ch due to the serious vibration and the spin process is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process are stopped and rinse process is started auto matically by P C B ASS Y 4 If the safety switch is operated due to the unbalance of the tub the program is stopped and the alarm is given CIRCULATING WATER The washing and rinsing effects have been improved ...

Page 11: ...ocess When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and revolves the pulley by gear assembly for reducing 2 When the pulley is rotated the pulley winds the wire to open the drain valve 3 Therefore rotation of pulley changed to the linear moving of wire 4 The wire...

Page 12: ...s Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V BELT Tub 710 740r p m 60Hz 640 675r p m 50Hz Pulsator 125 140r p m 60Hz 130 150r p m 50Hz Spinner Pulley 710 740r p m 60Hz 640 675r p m 50Hz Gear Mechanism Ass y ...

Page 13: ...THE ELECTRIC OUTLET 1Raise the top plate on the outer cabinet 2Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4Loosen the pulsator mounting screw and remove the pul sator 3Remove the cap pulsator from the pulsator assy by using screw driver 5Remove the special nut by using T type box wrentch 6Remove the special washer GEAR MECHANISM ASSY REPLACEMENT ...

Page 14: ...sembly procedure NOTES 7Remove the tub i assy qRemove four special bolt of gear mechanism assy by using a box wrentch 8Lay the front of the washer on the floor 9Remove four special bolts of gear protect by using a box wrentch and remove gear protect 0Remove the V belt w ...

Page 15: ...of motor synchronous 5Turn the valve by using screw driver as shown in picture 3Take out the wire of motor synchronous from the braket 4Separate the motor synchronous from the base 6Remove the valve lid from the valve drain assy MOTOR SYNCHRONOUS AND VALVE REPLACEMENT NON PUMP MODEL ...

Page 16: ...MECHANISM FOR CLUTCH SPRING PROBLEM TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Some cotton yarn some The Structure Of Gear Mechanism ...

Page 17: ... CAUSE SHORT OF SPIN PERFORMANCE IN THIS CASE YOU MUST EMPTY THE SPIN TUB FIRST 1 TO CHECK THE REVOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING DEFECT 2 TO CHECK THE SPIN SPEED RPM BETWEEN SPIN TUB AND PULSATOR IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR THIS IS ALSO CLUTCH SPRING DEFECT IN THIS CASE WE ARE GOING T...

Page 18: ...nt Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1 and 17mm socket for nut Take out plain washer if it has The Process Of Disassemble ...

Page 19: ...utch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face between drum plate and cou pling It is necessary to keep cotton piece goods being dry and clean ...

Page 20: ...asher Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out the pulley shaft upward If there was plain washer you have to assemble plain washer the first and then assemble spring washer The Process Of Assemble ...

Page 21: ...he protector Final checking Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the bind ing force too much or not on bi direct of rotation Finally check the distance between brake lever and control bolt 2 3mm Also check the interferance depth both clutch tip and clutch boss 3 5 4 5mm ...

Page 22: ...e hose drain I to the case filter with bond clamp 2 remove two screws 5 separate the drain hose i from the case filter ass y 8 tie up three screws q assemble the cavitation hose to the case filter with bond clamp 3 remove three screws 6 separate the cavitation hose from the case filter ass y 9 tie up two screws w assemble the back cover to the washing machine REPLACE THE CASE FILTER ASS Y ...

Page 23: ...ctive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change the lead wires NO YES NO YES NO YES YES YES YES NO NO NO NOTE Open the water tap fully and measure the flow rate From the upper results you know that the flow rate more than 11 5l min is essential f...

Page 24: ...ation Change the air tube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor operate after fin ishing water supply Does the motor make operating sound Is the connection condi tion of capacitor termi nal good Does pulsator rotate in only one direction Is the motor coil dis conne...

Page 25: ... housing Is the output voltage of the drain pump nor mal CAUSE SOLUTION Install the drain hose properly Remove the foreign mat ter from the pump hous ing Change the Drain pump Change the P C B ASS Y Improper installation Malfunction of drainage by the foreign matter Drain pump is defective P C B ASS Y is defective YES NO NO NO YES YES Concerning Draining ...

Page 26: ...citor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change the V belt Change the motor Connect the terminal cor rectly Change the P C B ASS Y Door switch is defective Safety switch is defec tive Improper connection of the connector P C B ASS Y is defec tive ...

Page 27: ...SS Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector properly Change P C B Ass y Change P C B ASS Y Press START HOLD but ton Replace P C B ASS Y Change the pressure switch Change P C B ASS Y Remove the foreign mat ter Change the V belt Power button is de...

Page 28: ...switch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing is inferior Install drain hose properly Remove foreign matter from drain hose Change drain motor Open the water tap Clean the water inlet filter Check whether or not is comes to the assigned water lev...

Page 29: ...28 WIRING DIAGRAM APPENDIX Wiring Diagram DWF 200W Non Pump Single Valve ...

Page 30: ...29 WIRING DIAGRAM DWF 200W Non Pump Dual Valve ...

Page 31: ...30 PARTS DIAGRAM DWF 200W Pump Dual Valve ...

Page 32: ...31 DWF 260W Non Pump Single Valve ...

Page 33: ...32 DWF 260W Non Pump Dual Valve ...

Page 34: ...33 PARTS DIAGRAM Parts Diagram ...

Page 35: ...34 PARTS DIAGRAM PUMP MODEL OPTION ...

Page 36: ...35 PARTS DIAGRAM ...

Page 37: ...36 PARTS DIAGRAM ...

Page 38: ...C 220V 3618911800 41 6µF 230VAC 127V 3618912400 54µF 200VAC 110V A07 CASE DETERGENT 3611132510 ABS A08 PLATE T 3614522610 PP A09 NOZZLE DETERGENT 3618102500 PP A10 SCREW TAPPING 3610909900 T1S TRS 5 30 MFZN A11 PANEL SIDE L 3614238110 ABS A12 PANEL SIDE R 3614238210 ABS A13 PANEL F 3614238310 ABS A14 DECORATOR PANEL F 3611620900 PC FILM 0 188T A15 PCB AS PRPSSW1X00 101WA L3 V2F 200W 220V 60Hz PRPS...

Page 39: ...C H NON PUMP DUAL VALVE 3612791200 100 127V C NON PUMP 260W NON PUMP 3612791210 220 240V C NON PUMP SINGLE VALVE 3612791240 100 127V C H NON PUMP 260W NON PUMP 3612791250 220 240V C H NON PUMP DUAL VALVE A22 UNIT BUBBLE AS 3618946410 100 130V CDK 115K 260W 3618946320 220 240V CDK 230K A23 HINGE DOOR 3612902400 POLYACETAL A24 UNIT FILTER AS 3614161420 DWLF K11 2 OPTION A25 UNIT COIL AS 3618909130 6...

Page 40: ...EN FILTER SUS 0 6T C06 SPECIAL BOLT 3616008600 SUS C07 SPECIAL SCREW 3616003700 SUS 5 5 16 C08 SPECIAL NUT 3616008700 SUS C09 SPECIAL SCREW 3616003700 SUS 5 5 16 C10 TUB U 3618815201 FRPP M B 200W 3618815501 FRPP M B 260W C11 SPECIAL NUT 4507D83080 SUS 304 C12 FLANGE TUB 3617201200 10KG 3 FOOT 200W 3617200200 ALDC12 260W C13 SPECIAL SCREW 3616007000 SCM 24H 6 5 24 C14 CAP PULSATOR 3610911200 PP C1...

Page 41: ...SM 3617307610 GM 1300 KS6P0 200W 3617308310 GM 2000 KS6P2 260W D15 BOLT HEX 7341801511 6B 1 8 15 MFZN4 D16 PROTECTOR GEAR 3618301300 SBHG 1 6T D17 BELT V 3616590220 M20 5 AGING 60HZ 3616590230 M21 AGING 50HZ D19 CUSHION DOWN 3611502700 POM 8MM D20 MOTOR CONDENSER 3964221231 110 127V 60HZ W1S50CA011 3964510430 220 240V 50HZ W1D50VA011 3964321261 220V 60HZ W1D50UA014 3964821320 120 127V 60HZ W1D50JA...

Page 42: ...41 Circuit Diagram ...

Page 43: ...200W02 DAEWOO ELECTRONICS CO LTD 686 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC FAX 82 2 360 7877 TEL 82 2 360 7114 http www dwe co kr PRINTED DATE NOV 2001 ...

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