DAELIM S2-125, Service Manual

Page: 175 / 222

13-13
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
INSPECTION
Check the piston for scratches or wear..
Measure the piston O.D. with a micrometer
gauge.
Top service limit : 26.91mm
Under service limit:33.87mm
ASSEMBLY
Clean all removed parts.
Apply silicon grease to the psiton and oil seal.
Lubricate the brake caliper cylinder inside wall
with brake fluid.
Install the brake caliper piston with grooved
side facing out.
Wipe off excessive brake fluid with a clean
shop towel. Appiy silicon grease to the brake
caliper seat pin and caliper inside.
Install the brake caliper seat.
INSTALLATION
Install the brake caliper to the shock absorber
and tighten the two bolts.
Torque : 24.5~34.3N-m
Check the caliper cylider for scratches or wear
and measure the cylinder bore.
Top service limit : 27.05mm
Under service limit:34.01mm
Install the piston with its outer end protruding
3~5mm beyond the brake caliper.
When installing the brake caliper. be sure to position
the brake disk betwee the two brake pads.
Piston Oil Seal
Piston Oil Seal
Piston Oil Seal Piston Oil Seal
Piston Oil Seal Piston Oil Seal Piston Oil Seal
Piston Oil Seal Piston Oil Seal
Piston Oil Seal Piston Oil Seal
Piston Oil Seal