DAB E-BOX PLUS Instruction For Installation And Maintenance Download Page 6

 

ENGLISH 

 

 

65 

 

- PK: Key error ........................................................................................................................................ 122

 

- NL: Input voltage error .......................................................................................................................... 122

 

- VS: Voltage selector error .................................................................................................................... 122

 

- V0..V15: Voltage error .......................................................................................................................... 122

 

- OM: Changed operating mode ............................................................................................................. 122

 

- E0..E15: Internal error .......................................................................................................................... 122

 

11

 

RESET AND FACTORY SETTINGS ...................................................................................................... 122

 

11.1

 

General system reset .................................................................................................................... 122

 

11.2

 

Restoring the factory settings ...................................................................................................... 122

 

 

 

INDEX OF TABLES 

Table 1: Technical data .................................................................................................................................... 68

 

Table 2: Pressure boosting operation with pressure switches ......................................................................... 83

 

Table 3: Pressure boosting operation standard vessel < 100 litres ................................................................. 83

 

Table 4: Operation with additional expansion vessel > 100 litres .................................................................... 83

 

Table 5: Filling operation with 2 floats .............................................................................................................. 90

 

Table 6: Filling operation with 3 floats .............................................................................................................. 90

 

Table 7: Operation with depth sensor, without display .................................................................................... 91

 

Table 8: Filling operation with 2 floats .............................................................................................................. 98

 

Table 9: Filling operation with 3 floats .............................................................................................................. 98

 

Table 10: Drainage with depth sensor, without display ................................................................................... 99

 

Table 11: Pressure boosting operation with pressure switches ..................................................................... 105

 

Table 12: Pressure boosting operation standard vessel < 100 litres ............................................................. 106

 

Table 13: Operation with additional expansion vessel > 100 litres ................................................................ 106

 

Table 14: Key functions .................................................................................................................................. 108

 

Table 15: Access to the menus ...................................................................................................................... 109

 

Table 16: Menu structure ............................................................................................................................... 110

 

Table 17: General table of alarms: signals and contacts ............................................................................... 115

 

Table 18: Digital inputs R and N protection /alarm ........................................................................................ 116

 

Table 19: E.Box errors shown on the display ................................................................................................ 119

 

Table 20: RI alarms ........................................................................................................................................ 120

 

Table 21: NI alarms ........................................................................................................................................ 121

 

 

 

 

 

INDEX OF FIGURES 

Figure 1: E.box Basic Board ............................................................................................................................ 70

 

Figure 2: E.Box Plus Board .............................................................................................................................. 71

 

Figure 3: Electrical connection of pumps ......................................................................................................... 72

 

Figure 4: Connection of pump external capacitors .......................................................................................... 73

 

Figure 5: Electrical connection to the supply line ............................................................................................. 73

 

Figure 6: Display label, present only on plus models ...................................................................................... 74

 

Figure 7: Front label ......................................................................................................................................... 74

 

Figure 8: Inputs and outputs ............................................................................................................................ 77

 

Figure 9: Thermal protection inputs KK ........................................................................................................... 78

 

Figure 10: Pressure sensor connection 4..20Ma ............................................................................................. 78

 

Figure 11: Terminals for connecting the pressure switches ............................................................................ 79

 

Figure 12: Configuration with a pressure sensor ............................................................................................. 80

 

Figure 13: Configuration with pressure switches ............................................................................................. 81

 

Figure 14: Dip switches for pressure boosting ................................................................................................. 81

 

Figure 15: Enabling P1 and P2. ....................................................................................................................... 82

 

Figure 16: Regulating: Imax, SP and DP ......................................................................................................... 82

 

Figura 17: Regulation with expansion vessel < 100 litres ................................................................................ 83

 

Figura 18: Regulation with expansion vessel > 100 litres ................................................................................ 83

 

Figure 19: Diagram of filling system inputs ...................................................................................................... 84

 

Figure 20: Inputs and protections .................................................................................................................... 85

 

Figure 21: Thermal protection inputs KK ......................................................................................................... 85

 

Figure 22: Inputs .............................................................................................................................................. 86

 

Figure 23: Depth sensor connection ................................................................................................................ 86

 

Figure 24: Configuration of Filling with floats or level probes .......................................................................... 87

 

Figure 25: System status in filling mode, with floats or level probes as control inputs .................................... 87

 

Figure 26: A System status with depth sensor only, B depth sensor and floats, C depth sensor and level             

probes ....................................................................................................................................................... 88

 

Summary of Contents for E-BOX PLUS

Page 1: ...INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE GB E Box Plus E Box Plus D E Box Basic E Box Basic D...

Page 2: ...Pag 62 ENGLISH...

Page 3: ...play wizard 79 5 9 Setting with a pressure sensor 80 5 10 Configuration with pressure switches 81 5 11 Setting the E box with dip switches 81 5 12 Activation of the set 82 5 13 Regulating the rated cu...

Page 4: ...9 Connecting the low pressure pressure switch 102 8 10 Setting with the display wizard 102 8 11 Setting with a pressure sensor 103 8 12 Configuration with pressure switches 103 8 13 System status in K...

Page 5: ...pth sensor 113 ML Maximum level alarm only in filling or drainage mode with a depth sensor 113 LL Minimum level alarm only in filling or drainage mode with a depth sensor 113 RF Reset fault warning 11...

Page 6: ...ection alarm 116 Table 19 E Box errors shown on the display 119 Table 20 RI alarms 120 Table 21 NI alarms 121 INDEX OF FIGURES Figure 1 E box Basic Board 70 Figure 2 E Box Plus Board 71 Figure 3 Elect...

Page 7: ...re 40 Setting the Drainage dip switches 97 Figure 41 Enabling P1 and P2 97 Figure 42 Regulating the rated current SP and DP 98 Figure 43 Drainage with a depth sensor 99 Figure 44 Inputs 100 Figure 45...

Page 8: ...s IEC 60730 Safety Use is allowed only if the electric system is in possession of safety precautions in accordance with the regulations in force in the country where the product is installed Check tha...

Page 9: ...ll be positioned 1 1 Technical characteristics E box Plus E box Plus D E box Basic E box Basic D Power supply 10 15 3 x 400V 3 x 230 V 1 x 230V 1 x 230V Frequency 50 60Hz 50 60Hz Grade of protection I...

Page 10: ...e from the clamps 2 1 Electrical connections Ensure that the main switch on the power distribution panel is in OFF position 0 and that no one can switch on the power accidentally before connecting the...

Page 11: ...ENGLISH 70 2 1 2 Boards and connections Figure 1 E box Basic Board...

Page 12: ...cal connection of the pumps P1 and P2 C A P Electrical connection for single phase pumps P1 and P2 with external capacitor C1 C2 Electrical connection for external starting capacitor for single phase...

Page 13: ...electrical connection could damage the E Box panel 2 2 Electrical connection of the pumps Connection of three phase pumps Figure 3 Electrical connection of pumps Connection of single phase pumps with...

Page 14: ...use terminals L and N In the case of three phase power supply use terminals L1 L2 L3 See Figure 5 Electrical connection to the supply line Figure 5 Electrical connection to the supply line Before sta...

Page 15: ...RMS Section concerning the pump Green led if lit it indicates that the pump is running Red alarm led of the pump with the alarm reset button next to it The number of blinks of the led indicates the ty...

Page 16: ...motor data plate value the yellow led must be off T2 Trimmer SP system Set Point Trimmer 3 DP Pressure level differential Trimmer for setting the pressures or level of the system The trimmer SP set b...

Page 17: ...bar Dry operation protection not active 5 Activates KIWA operating mode if pressure boosting is active Does not activate KIWA mode 6 KIWA mode switch off delay of 2 seconds KIWA mode switch off delay...

Page 18: ...normally closed contact of the pressure switch must be connected to terminal R of the E box The pressure switch must be set at the maximum pressure that can be reached by the system If it is not used...

Page 19: ...ter flexibility in managing the system the pressure distributed by the set can be seen and installation is easier In this case it will be possible to set the Set Point pressure and the pressure differ...

Page 20: ...asks the user for all the parameters necessary for its configuration If necessary it can be loaded by pressing the set keys when switching on To navigate in the wizard use the following keys mode to...

Page 21: ...ENGLISH 80 5 9 Setting with a pressure sensor Figure 12 Configuration with a pressure sensor...

Page 22: ...boosting The following modifications may be made during configuration If the expansion vessel is larger than 100 litres set DS_A1 at OFF If you want the pumps to be exchanged every 24 hours and not a...

Page 23: ...d differential restarting pressure DP With a straight tip screwdriver position the indices in the centre of the graduated scales shown in Figure 16 Regulating Imax SP and DP so that Imax indicates the...

Page 24: ...1 System pressure SP System pressure SP RP P2 System pressure SP 2 System pressure SP RP Table 4 Operation with additional expansion vessel 100 litres The first pump starts when the pressure falls bel...

Page 25: ...probes cannot be used at the same time Level probes can only be used with clear clean water The maximum level and minimum level alarms can be generated by floats or by level probes or if the depth se...

Page 26: ...evel probe or float must be connected to terminal N of the E box and positioned in the tank in the highest point that the liquid can safely reach If the depth sensor is used to obtain this alarm the t...

Page 27: ...installation see Figure 22 System with 3 floats or level probes in this case inputs A B and C are used The floats or level probes must be positioned as in Figure 19 For electrical installation see Fi...

Page 28: ...ing keys mode to accept the parameter displayed and move on to the next mode held down for more than 1 second to return to choose the parameter e to vary the value of the parameter 6 8 Configuration o...

Page 29: ...ENGLISH 88 6 9 Configuration with a depth sensor Figure 26 A System status with depth sensor only B depth sensor and floats C depth sensor and level probes...

Page 30: ...28 Enabling P1 and P2 6 12 Regulating the rated current of the pumps Imax and the pump starting and stopping levels only with depth sensor connected With a straight tip screwdriver position the indic...

Page 31: ...ump P2 and the stopping level of both In particular HA is the stopping level of the pumps P1 and P2 HB is the starting level of pump P1 HC is the starting level of pump P2 It will also be possible to...

Page 32: ...PING P1 Tank level DP Tank level SP P2 Pump P1 started for at least 4 seconds and tank DP Tank level SP Table 7 Operation with depth sensor without display Figure 30 Filling with a depth sensor E box...

Page 33: ...es cannot be used at the same time Level probes can only be used with clear clean water If the depth sensor is being used the maximum level and minimum level alarms can be generated by floats or by le...

Page 34: ...or only for E Box with display The level probe or float must be connected to contact N of the E box and positioned in the tank in the lowest point that the liquid can safely reach Note in case of an a...

Page 35: ...B and C are used The floats in the tank must be connected as in Figure 31 drainage system diagram For electrical installation see Figure 34 Inputs Figure 34 Inputs Common contact of the inputs There...

Page 36: ...wing keys mode to accept the parameter displayed and move on to the next mode held down for more than 1 second to return to choose the parameter e to vary the value of the parameter 7 8 Configuration...

Page 37: ...ENGLISH 96 7 9 Configuration with a depth sensor Figure 38 Configuration with only a depth sensor...

Page 38: ...r B depth sensor and floats C depth sensor and level probes 7 10 Setting the E box with dip switches If the E box is provided with a display it is recommended to use the display for configuration Othe...

Page 39: ...ter to reach during normal operation DP is expressed as a percentage of SP Attention SP and DP have significance only if a depth sensor is used For their meaning refer to Figure 43 The scale adapting...

Page 40: ...r the parameters must be set with the Trimmers SP and DP see Figure 42 SP represents the maximum level in the tank LMAX that you want the water to reach during normal operation DP represents the minim...

Page 41: ...motor temperature In the case of an alarm the pumps stop the alarm leds blink the corresponding alarm outputs are activated If the display is present the type of alarm is indicated When the alarm cond...

Page 42: ...allows greater flexibility in managing the system the pressure distributed by the set can be seen and installation is easier In this case it will be possible to set the Set Point pressure and the pres...

Page 43: ...the minimum value If the KIWA low pressure alarm trips the set stops and it can be reset only manually as required by the KIWA standard 8 10 Setting with the display wizard The E box D can be configur...

Page 44: ...ENGLISH 103 8 11 Setting with a pressure sensor Figure 48 KIWA pressure boosting with pressure sensor 8 12 Configuration with pressure switches Figure 49 Kiwa configuration with pressure switches...

Page 45: ...ossible to use the dip switches inside the panel and set them as shown in Figure 51 Figure 51 Dip switches for KIWA pressure boosting 8 15 Activation of the set To activate the set it is necessary to...

Page 46: ...point necessary to restart the pumps Attention the differential restarting pressure is calculated as SP DP If the set point is 4 bar and DP is 50 the pressure differential RP is 2 bar Figure 53 Regula...

Page 47: ...TCH configuration is used the differential restarting pressure is calculated as SP DP If the set point is 4 bar and DP is 50 the restarting pressure RP is 2 bar The names pump P1 and P2 are only indic...

Page 48: ...rs of that pump If it is general it eliminates the panel errors It allows you to choose the operating mode of the pumps P1 and P2 ON pump always on OFF pump always off In AUTO mode the panel decides w...

Page 49: ...Status line When viewing the parameters at the bottom of the display there is the system status showing the status of the pumps the status of the floats if present and the status of the sensors if pr...

Page 50: ...e time Menu Selection C1 P1 phase current CT Contrast RP Pressure differential MF Operating mode T1 Low pressure delay C2 P2 phase current LA Language HC P2 starting level MC Control devices T2 Switch...

Page 51: ...us from the menu corresponding to the access key to all those with a lower priority The order of the menus is User Monitor Setpoint Installer Technical Assistance When an access key is selected the me...

Page 52: ...y contrast LA Language Changes the language used on the display Attention Kiwa mode is present only if the language is Dutch French or English UK and US Note If US is selected the E Box will use Engli...

Page 53: ...Box about anomalous conditions of the system The inputs may be floats level probes or the depth sensor PR Type of sensor used only if a pressure or depth sensor is used This parameter allows you to ch...

Page 54: ...can choose a separate device such as a float or a level probe or have the alarm given by the sensor used to start the pumps In this case you can also set the level that generates the alarm LL Minimum...

Page 55: ...a siren a telephone dial or other means For this function there are the relays Q1 Q2 and Q3 For further information see table 17 10 1 Errors indicated by alarm leds and relays This type of signal is a...

Page 56: ...m X X X Alarm too frequent starts X X X X Current overload alarm X X X Alarm coming from R X X Alarm coming from N X X Pressure depth sensor alarm X X Floats incoherence alarm X X Dip switch Incoheren...

Page 57: ...dry running Q3 remote signal Max level in tank The 2 pumps stop with general alarm signal Q3 remote signal Min Level water reserve The 2 pumps stop with general alarm signal signal against dry runnin...

Page 58: ...g and ensure the rated current of the pumps is set correctly This error may be generated by a blocked pump Pressure or depth sensor alarm If operation with a sensor is selected but the panel does not...

Page 59: ...t the pump errors 10 3 Alarms shown on the display If an alarm occurs a page is shown on the display indicating With an icon whether it is a system alarm or an pump P1 or P2 alarm Code and brief descr...

Page 60: ...ssure boosting mode not KIWA the alarm could be generated also by a float level probe immersed in the pump from which the pumps are drawing in KIWA pressure boosting mode the alarm is not self resetti...

Page 61: ...ump the current overload alarm allows 6 auto reset attempts every 10 minutes in the space of 24 working hours At the seventh attempt the panel no longer makes auto resets unless after manual reset by...

Page 62: ...nd the sensor status The panel behaviour is different depending on the operative mode In filling this error causes the forced start of the pumps and in drainage the forced stop of the pumps BP1 BP2 Pr...

Page 63: ...t The code Vx indicates the part of the circuit where the malfunction was found If this error appears check the supply voltages and the wiring If everything is in order the E Box has suffered internal...

Page 64: ...8830 San Fernando De Henares Madrid Spain info spain dwtgroup com Ph 34 91 6569545 Fax 34 91 6569676 PUMPS AMERICA INC DAB PUMPS DIVISION 3226 Benchmark Drive Ladson SC 29456 USA info usa dwtgroup com...

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