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ENGLISH

62

GB

”OUT” of face C. The power supply cable is for connection to the power 

mains.

Face E: 

the 4 brass threads form the seat for the 4 support feet in the case 

of horizontal installation. The 1” cap has the main function of emptying the 

system. There are also 2 ventilation grids.

Face F:

 as indicated by the label to be removed, the 1” cap has a dual 

function: in the case of horizontal installation, the outlet that is closed by 

the cap acts as the system’s loading door (see below “loading operations”, 

par. 2.2.3);  in the case of vertical installation, the same outlet can act as 

the input hydraulic connection (exactly like the one marked “IN” on face C 

and as an alternative to it). The user interface panel is composed of a dis

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play and a keyboard and its function is to set the system, query its status 

and communicate any alarms.
The system can be installed in 2 different configurations: horizontal (Fig.4)

 

or vertical (Fig.5).

1.1 Description of the Integrated Inverter

The electronic control integrated in the system is of the type with inverter 

and it makes use of flow, pressure and temperature sensors, also integrat

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ed in the system. 
By means of these sensors the system switches on and off automatically 

according to the utility’s needs and it is able to detect conditions of mal

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function, to prevent and indicate them.

Figure 4

Figure 5

The  Inverter  control  ensures  different  functions,  the  most  important  of 

which, for pumping systems, are the maintaining of a constant pressure 

value in delivery and energy saving.

• 

The inverter is able to keep the pressure of a hydraulic circuit con

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stant by varying the rotation speed of the electropump. In oper

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ation without an inverter the electropump is unable to modulate 

and, when there is an increase of the request for flow, the pressure 

necessarily  decreases,  or  vice  versa;  this  means  the  pressures 

are too high at low flow rates or too low when there is an increased 

request for flow.

• 

By varying the rotation speed according to the instantaneous re

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quest  of  the  utility,  the  inverter  limits  the  power  supplied  to  the 

electropump to the minimum necessary to ensure that the request 

is  satisfied.  Instead,  operation  without  an  inverter  contemplates 

operation of the electropump always and only at maximum power.

The  system  is  configured  by  the  manufacturer  to  satisfy  the  majority  of 

installation cases, that is:

• 

Operation at constant pressure;

• 

Set-Point (desired value of constant pressure:SP = 3.0 bar

• 

Reduction of pressure to restart:   

RP = 0.3 bar

• 

Anti-cycling function: 

 

 

Disabled

However, these parameters and others can be set according to the sys

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tem. All the settable values are illustrated in the par. 5-6-7: pressure, inter

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vention of protections, rotation speed, etc.

There are many other operating modes and accessory functions. Thanks 

to the different possible settings and the availability of configurable input 

and output channels, it is possible to adapt the inverter operation to the 

requirements of various systems. See 5-6-7.

1.2  

Integrated Expansion Vessel

The system is complete with an integrated expansion vessel with a total 

capacity of 2 litres. The main functions of the expansion vessel are:

Summary of Contents for DAB E.SYBOX

Page 1: ...trol unit function setup 75 5 1 5 Association and disassociation of e sybox and control unit 75 6 The keypad and the display 76 6 1 Direct access with a combination of keys 77 6 2 Access by name with...

Page 2: ...6 19 FW Firmware update 95 7 6 20 RF Fault and warning reset 95 7 6 21 PW Change password 95 7 6 21 1 Password for multipump systems 96 8 Reset and factory settings 96 8 1 Reset generale del sistema 9...

Page 3: ......

Page 4: ...rve the warnings may create situations of risk for persons or property and will void the product guarantee KEY The following symbols have been used in the discussion Situation of general danger Failur...

Page 5: ...Compartment The door can be removed by inserting 2 fingers in the rubber grips squeezing and rotat ing the door around the hinges on the side opposite the grips see Fig 2 To put the door back in place...

Page 6: ...ressure value in delivery and energy saving The inverter is able to keep the pressure of a hydraulic circuit con stant by varying the rotation speed of the electropump In oper ation without an inverte...

Page 7: ...pansion vessel until a pressure of 1 0 bar is reached on the valve Failure to respect the above equation may lead to malfunctions of the system or to premature breakage of the diaphragm inside the exp...

Page 8: ...box 30 50 ELECTRIC POWER SUPPLY Voltage 1 x 220 240 VAC Frequency 50 60 Hz Maximum current 10 A 6 8 A Maximum power 1550 W 900 W CONSTRUCTION CHARACTERISTICS Overall dimensions 565x265x352 mm without...

Page 9: ...in the water to be pumped install a filter on the system intake that is suitable for catching impurities The installation of a filter on intake causes a decrease of the system s hydraulic performance...

Page 10: ...type it is recommended to fit a non return valve in the suction section of the system this is to allow the operation of loading the system par 2 1 2 If the installation is of the over head type instal...

Page 11: ...its height until it contacts the surface so as to ensure the stability of the 10 mm 200 mm 270 mm OUT 1 OUT 2 IN 565 mm 370 mm 265 mm Figure 9 system The system must in fact be placed in a safe and st...

Page 12: ...p is placed at a level lower than the water to be pumped e g overhead cistern and pump below Installation above head with the aid of the accessory tool Fig 3_point 5 or with a screwdriver remove the f...

Page 13: ...to it and on the quality of the line The differential switch protecting the system must be correctly sized and must be of the Class A type The automatic differen tial switch must be marked with the f...

Page 14: ...t leaves the priming procedure and starts its regular work The utility opened in delivery from which the pumped water is coming out can be closed If after 5 minutes of the procedure the product is sti...

Page 15: ...oes not intervene by restoring the flow of water and resetting the pump the automatic restart will try to restart the pump If the parameter SP is not correctly set the protection against water lack ma...

Page 16: ...e device is provided with protection against the direct short circuit which may occur between the motor phases When this blockage is indicated you can attempt to restore operation by simultaneously ho...

Page 17: ...y means of wire less communication to a remote unit referred to below as a control unit Depending on the model the control unit offers a variety of functions The possible control units are e sylink Ta...

Page 18: ...action System in stop status F3 fault and warning reset No action System in stop status 1 in 9 Fault and warn ing reset No action Fault and warning reset No action No action in 2 10 11 12 13 Kiwa func...

Page 19: ...ocedure for associating a control unit to an e sybox is the same as for associating an e sybox locate the AS page of the installer menu and hold down the key for 5 sec until the blue LED blinks whethe...

Page 20: ...5 5 Alarm Red led Lit with a fixed light when the machine is blocked by an error Communication Blue led Lit with a fixed light when communication wireless is used and is working correctly It blinks w...

Page 21: ...ESS KEYS HOLD DOWN TIME User On releasing the button Monitor 2 Sec Setpoint 2 Sec Manual 5 Sec Installer 5 Sec Technical assistance 5 Sec Reset factory values 2 sec after switching on appliance Reset...

Page 22: ...E Dissipator temperature RP Decrease pressure for restart TB Block time for water lack Menu Selection BK Back lighting P1 Auxiliary setpoint 1 OD Type of plant T1 Low pr delay TK Backlighting switch o...

Page 23: ...AY Anti Cycling AE Anti blocking AF AntiFreeze I1 Function input 1 I2 Function input 2 I3 Function input 3 I4 Function input 4 O1 Function output 1 O2 Function output 2 FW Firmware update RF Reset fau...

Page 24: ...menu you want and enter it by pressing MODE Table 8 Menu structure The items available are MAIN USER MONITOR followed by a fourth item EXTENDED MENU this item allows the number of menus dis played to...

Page 25: ...puts Specific icons The error conditions are indicated in Table 2 page 76 The other displays are indicated in Table 9 Error or status conditions shown on the main page Identifying code Description GO...

Page 26: ...sword is set the parameters of the device will be accessible and visible but it will not be possible to change them The password management system is in the technical assistance menu and is managed by...

Page 27: ...iance is equipped 7 1 12 FF Fault log display Chronological display of the faults that have occurred during system op eration Under the symbol FF appear two numbers x y indicating respectively the Tab...

Page 28: ...cale from 0 to 100 7 2 3 TK Backlight switch on time Sets the time that the backlight is lit since the last time a key was pressed Values allowed 0 always off from 20 sec to 10 min or always on When t...

Page 29: ...ws you to scroll through the menu pages the and keys allow you respectively to increase and decrease the value of the parameter concerned Press SET to leave this menu and return to the main menu Enter...

Page 30: ...tting the pressure fall to restart Expresses the fall in pressure with respect to the SP value which causes restarting of the pump For example if the setpoint pressure is 3 0 bar and RP 0 5 bar the pu...

Page 31: ...es in your own network allows the operation of several similar networks existing within the radius of action of the wireless without creating ambiguity in this way the user does not see the elements t...

Page 32: ...paragraph 9 4 5 for further information The remote pressure sensor operates in synergy with the internal sensor so that the pressure never falls below the setpoint pressure in either of the two point...

Page 33: ...s has the value of the number of devices present automatically detected If a number different from N is set this fixes the maximum num ber of devices that can participate in pumping at the number set...

Page 34: ...f one device in particular the one configured as reserve but this may be useful in case of necessity when a greater hydraulic load occurs Example 3 A pump set composed of 4 devices N 4 detected automa...

Page 35: ...unit manual The inputs IN1 IN4 are all the same and all the functions can be associ ated with each of them Parameters I1 I2 I3 and I4 are used to associate the function required to the corresponding...

Page 36: ...l remove the alarm when none is activated Table 14 Configurations of the digital inputs Behaviour of the external float function depending on INx and on the input Value of Parameter Ix Input configu r...

Page 37: ...unctions are configured at the same time on different inputs the system will indicate F3 when at least one function is activated and will remove the alarm when none is activated For the system to work...

Page 38: ...e same time on different inputs the system will indicate F4 when at least one function is activated and will remove the alarm when none is activated Response of low pressure detection function KIWA ac...

Page 39: ...er of faults present in the log is indicated under the symbol RF max 64 The log can be viewed from the MONITOR menu on page FF 7 6 21 PW Change password The device has a password enabled protection sy...

Page 40: ...e settings saved by the user 8 2 Factory settings The device leaves the factory with a series of preset parameters which may be changed according to the user s requirements Each change of the settings...

Page 41: ...m 0 International TB Blockage time for water lack s 10 T1 Low pr delay KIWA s 2 T2 Delay in switching off s 10 GP Proportional gain coefficient 0 5 GI Integral gain coefficient 1 2 RM Maximum speed rp...

Page 42: ...and mandatory where local regulations require it to force the closure of the recirculating pipe losing the self priming capacity This obtains the advantage of eliminating the clicking noise of the pi...

Page 43: ...ice to replace the system with a spare in the event of special maintenance The system mounted on its quick connection interface appears as in Fig 20 9 4 Multiple Sets 9 4 1 Introduction to multipump s...

Page 44: ...es Parameters linked to multipump operation The parameters shown on the menu for multipump operation are classified as follows Read only parameters Parameters with local significance Multipump system...

Page 45: ...s are compatible the device with factory con figuration automatically assumes the sensitive parameters of the chain Parameters with optional alignment These are parameters for which it is tolerated th...

Page 46: ...ority requires that the device that has been stopped for 23 hours be given maximum priority in the starting order This means that as soon as it is necessary to supply flow it will be the first to star...

Page 47: ...sconnect the power supply before starting any work on the sys tem The system requires no routine maintenance operations However below are the instructions for performing the special mainte nance opera...

Page 48: ...t does not get lost or else put it back in its seat inside key 3 at the end of operations Use of end C this is practically a straight tip screwdriver of the correct size for manoeu vring the caps of t...

Page 49: ...gh essentially drained the system is unable to expel all the Figura 26 water that it contains During handling of the system after emptying it some small amounts of water may probably leak out from the...

Page 50: ...etween the moving part motor shaft and the fixed part of the pump thus increasing the resistance on starting In this case it may be sufficient to help the motor shaft by hand to detach itself from the...

Page 51: ...ut in 3 ways Manual always possible in the case of e sybox 30 50 while for e sybox the Master must have a firmware version of 4 00 or higher It is not nec essary to associate the e sybox Automatic alw...

Page 52: ...time The e sybox used as the Master must have a firmware version of 4 00 or more The e sybox used as the Slave must have a firmware version of less than 4 00 Association between different firmware ver...

Page 53: ...tance service 3 Check the suction pipe find and eliminate the cause of air getting in 4 Contact the assistance centre Insufficient delivery Red off White on Blue off 1 Suction depth too high 2 Suction...

Page 54: ...cables The display shows Press to propagate this config Red off White on Blue off One or more devices have sensitive param eters not aligned Press the key on the device which we are sure has the most...

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