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ENGLISH

GB

57

INDEX

Key  

60

Warnings 

60

Responsibility 

61

1.

 

General  

61

1.1

 

Description of the Integrated Inverter 

62

1.2

 

Integrated expansion vessel 

62

1.3

 

Integrated electropump

 

63

1.4

 

Technical characteristics 

64

2. Installation  

65

2.1

 

Vertical Configuration 

65

2.1.1

 

Hydraulic connections 

66

2.1.2

 

Loading operation – Installation above head and below head 

67

2.2

 

Horizontal configuration 

67

2.2.1

 

Hydraulic connections 

68

2.2.2

 

Orientation of the interface panel 

68

2.2.3

 

Loading operation – Installation above head and below head 

69

3.

 

Commissioning 69

  3.1

 

Electrical connections 

69

  3.2

 

Configuration of the integrated inverter 

70

  3.3

 

Priming 

70

4.

 

Protection systems 71

4.1

 

Description of blockages  

71

4.1.1

 “BL” 

AAnti Dry-Run (Protection against dry running)

 

 

71

4.1.2 Anti-Cycling (Protection against continuous cycles without utility request) 

72

4.1.3 Anti-Freeze (Protection against freezing of water in the system) 

72

4.1.4

 

“BP1” Blockage due to fault of the internal pressure sensor  

72

4.1.5 PB” Blockage due to line voltage outside specifications 

72

4.1.6

 

“SC” Blockage due to short circuit between the motor phases  

72

4.2

 

Manual reset of error conditions  

73

4.3

 

Self-reset of error conditions  

73

5. Inverter electronic control and user interface 73

5.1 Operation with control unit 

73

5.1.1 Functions made available by control units 

74

5.1.2 Electrical connections of utility inputs and outputs 

74

5.1.3 Safety mode operation

 

 

74

5.1.4 Control unit function setup

 

 

75

5.1.5 Association and disassociation of e.sybox and control unit

 

 

75

6. The keypad and the display 76

  6.1

 

Direct access with a combination of keys 

77

  6.2

 

Access by name with a drop-down menu 

80

  6.3

 

Structure of the menu pages 

81

  6.4

 

Blocking parameter setting by Password 

82

  6.5

 

Enabling and disabling the motor 

82

7.

 

Meaning of the individual parameters 82

  7.1

 User Menu

 

82

7.1.1

 Status

 

82

7.1.2

 RS: Rotation speed display

 

82

7.1.3

 VP: Pressure display

 

82

7.1.4

 

VF: Flow display 

82

7.1.5

 

PO: Absorbed power display 

83

7.1.6

 

C1: Phase current display 

83

7.1.7 Operating hours and number of starts 

83

7.1.8

 

PI: Power histogram  

83

7.1.9 Multi-pump system 

83

7.1.10 Output flow meter 

83

7.1.11

 VE: Version display 

 

83

7.1.12

 

FF: Fault log display  

83

7.2

 Monitor Menu

 

84

7.2.1

 

CT: Display contrast  

84

7.2.2

 

BK: Display brightness  

84

7.2.3

 

TK: Backlight switch-on time  

84

7.2.4

 

LA: Language

 

 

84

7.2.5

 

TE: Dissipator temperature display  

84

7.3

 Setpoint Menu 

 

84

7.3.1

 

SP: Setting the setpoint pressure   

84

7.3.2

 

Setting the auxiliary pressures    

84

7.3.2.1

 

P1: Setting the auxiliary setpoint 1

   

 

85

7.3.2.2

 

P2: Setting the auxiliary setpoint 2

    

 

85

7.3.2.3

 

P3: Setting the auxiliary setpoint 3

    

 

85

7.3.2.4

 

P4: Setting the auxiliary setpoint 4

    

 

85

7.4

 Manual Menu

 

85

7.4.1 Status 

85

7.4.2 RI: Speed setting 

85

7.4.3 VP: Pressure display 

86

7.4.4 VF: Flow display 

86

7.4.5 PO: Absorbed power display 

86

7.4.6 C1: Phase current display 

86

7.4.7 RS: Rotation speed display 

86

7.4.8 TE: Dissipator temperature display 

86

7.5

 Installer Menu

 

86

7.5.1 RP: Setting the pressure fall to restart  

86

7.5.2 OD: Type of plant   

86

7.5.3 AD: Address configuration   

86

Summary of Contents for DAB E.SYBOX

Page 1: ...trol unit function setup 75 5 1 5 Association and disassociation of e sybox and control unit 75 6 The keypad and the display 76 6 1 Direct access with a combination of keys 77 6 2 Access by name with...

Page 2: ...6 19 FW Firmware update 95 7 6 20 RF Fault and warning reset 95 7 6 21 PW Change password 95 7 6 21 1 Password for multipump systems 96 8 Reset and factory settings 96 8 1 Reset generale del sistema 9...

Page 3: ......

Page 4: ...rve the warnings may create situations of risk for persons or property and will void the product guarantee KEY The following symbols have been used in the discussion Situation of general danger Failur...

Page 5: ...Compartment The door can be removed by inserting 2 fingers in the rubber grips squeezing and rotat ing the door around the hinges on the side opposite the grips see Fig 2 To put the door back in place...

Page 6: ...ressure value in delivery and energy saving The inverter is able to keep the pressure of a hydraulic circuit con stant by varying the rotation speed of the electropump In oper ation without an inverte...

Page 7: ...pansion vessel until a pressure of 1 0 bar is reached on the valve Failure to respect the above equation may lead to malfunctions of the system or to premature breakage of the diaphragm inside the exp...

Page 8: ...box 30 50 ELECTRIC POWER SUPPLY Voltage 1 x 220 240 VAC Frequency 50 60 Hz Maximum current 10 A 6 8 A Maximum power 1550 W 900 W CONSTRUCTION CHARACTERISTICS Overall dimensions 565x265x352 mm without...

Page 9: ...in the water to be pumped install a filter on the system intake that is suitable for catching impurities The installation of a filter on intake causes a decrease of the system s hydraulic performance...

Page 10: ...type it is recommended to fit a non return valve in the suction section of the system this is to allow the operation of loading the system par 2 1 2 If the installation is of the over head type instal...

Page 11: ...its height until it contacts the surface so as to ensure the stability of the 10 mm 200 mm 270 mm OUT 1 OUT 2 IN 565 mm 370 mm 265 mm Figure 9 system The system must in fact be placed in a safe and st...

Page 12: ...p is placed at a level lower than the water to be pumped e g overhead cistern and pump below Installation above head with the aid of the accessory tool Fig 3_point 5 or with a screwdriver remove the f...

Page 13: ...to it and on the quality of the line The differential switch protecting the system must be correctly sized and must be of the Class A type The automatic differen tial switch must be marked with the f...

Page 14: ...t leaves the priming procedure and starts its regular work The utility opened in delivery from which the pumped water is coming out can be closed If after 5 minutes of the procedure the product is sti...

Page 15: ...oes not intervene by restoring the flow of water and resetting the pump the automatic restart will try to restart the pump If the parameter SP is not correctly set the protection against water lack ma...

Page 16: ...e device is provided with protection against the direct short circuit which may occur between the motor phases When this blockage is indicated you can attempt to restore operation by simultaneously ho...

Page 17: ...y means of wire less communication to a remote unit referred to below as a control unit Depending on the model the control unit offers a variety of functions The possible control units are e sylink Ta...

Page 18: ...action System in stop status F3 fault and warning reset No action System in stop status 1 in 9 Fault and warn ing reset No action Fault and warning reset No action No action in 2 10 11 12 13 Kiwa func...

Page 19: ...ocedure for associating a control unit to an e sybox is the same as for associating an e sybox locate the AS page of the installer menu and hold down the key for 5 sec until the blue LED blinks whethe...

Page 20: ...5 5 Alarm Red led Lit with a fixed light when the machine is blocked by an error Communication Blue led Lit with a fixed light when communication wireless is used and is working correctly It blinks w...

Page 21: ...ESS KEYS HOLD DOWN TIME User On releasing the button Monitor 2 Sec Setpoint 2 Sec Manual 5 Sec Installer 5 Sec Technical assistance 5 Sec Reset factory values 2 sec after switching on appliance Reset...

Page 22: ...E Dissipator temperature RP Decrease pressure for restart TB Block time for water lack Menu Selection BK Back lighting P1 Auxiliary setpoint 1 OD Type of plant T1 Low pr delay TK Backlighting switch o...

Page 23: ...AY Anti Cycling AE Anti blocking AF AntiFreeze I1 Function input 1 I2 Function input 2 I3 Function input 3 I4 Function input 4 O1 Function output 1 O2 Function output 2 FW Firmware update RF Reset fau...

Page 24: ...menu you want and enter it by pressing MODE Table 8 Menu structure The items available are MAIN USER MONITOR followed by a fourth item EXTENDED MENU this item allows the number of menus dis played to...

Page 25: ...puts Specific icons The error conditions are indicated in Table 2 page 76 The other displays are indicated in Table 9 Error or status conditions shown on the main page Identifying code Description GO...

Page 26: ...sword is set the parameters of the device will be accessible and visible but it will not be possible to change them The password management system is in the technical assistance menu and is managed by...

Page 27: ...iance is equipped 7 1 12 FF Fault log display Chronological display of the faults that have occurred during system op eration Under the symbol FF appear two numbers x y indicating respectively the Tab...

Page 28: ...cale from 0 to 100 7 2 3 TK Backlight switch on time Sets the time that the backlight is lit since the last time a key was pressed Values allowed 0 always off from 20 sec to 10 min or always on When t...

Page 29: ...ws you to scroll through the menu pages the and keys allow you respectively to increase and decrease the value of the parameter concerned Press SET to leave this menu and return to the main menu Enter...

Page 30: ...tting the pressure fall to restart Expresses the fall in pressure with respect to the SP value which causes restarting of the pump For example if the setpoint pressure is 3 0 bar and RP 0 5 bar the pu...

Page 31: ...es in your own network allows the operation of several similar networks existing within the radius of action of the wireless without creating ambiguity in this way the user does not see the elements t...

Page 32: ...paragraph 9 4 5 for further information The remote pressure sensor operates in synergy with the internal sensor so that the pressure never falls below the setpoint pressure in either of the two point...

Page 33: ...s has the value of the number of devices present automatically detected If a number different from N is set this fixes the maximum num ber of devices that can participate in pumping at the number set...

Page 34: ...f one device in particular the one configured as reserve but this may be useful in case of necessity when a greater hydraulic load occurs Example 3 A pump set composed of 4 devices N 4 detected automa...

Page 35: ...unit manual The inputs IN1 IN4 are all the same and all the functions can be associ ated with each of them Parameters I1 I2 I3 and I4 are used to associate the function required to the corresponding...

Page 36: ...l remove the alarm when none is activated Table 14 Configurations of the digital inputs Behaviour of the external float function depending on INx and on the input Value of Parameter Ix Input configu r...

Page 37: ...unctions are configured at the same time on different inputs the system will indicate F3 when at least one function is activated and will remove the alarm when none is activated For the system to work...

Page 38: ...e same time on different inputs the system will indicate F4 when at least one function is activated and will remove the alarm when none is activated Response of low pressure detection function KIWA ac...

Page 39: ...er of faults present in the log is indicated under the symbol RF max 64 The log can be viewed from the MONITOR menu on page FF 7 6 21 PW Change password The device has a password enabled protection sy...

Page 40: ...e settings saved by the user 8 2 Factory settings The device leaves the factory with a series of preset parameters which may be changed according to the user s requirements Each change of the settings...

Page 41: ...m 0 International TB Blockage time for water lack s 10 T1 Low pr delay KIWA s 2 T2 Delay in switching off s 10 GP Proportional gain coefficient 0 5 GI Integral gain coefficient 1 2 RM Maximum speed rp...

Page 42: ...and mandatory where local regulations require it to force the closure of the recirculating pipe losing the self priming capacity This obtains the advantage of eliminating the clicking noise of the pi...

Page 43: ...ice to replace the system with a spare in the event of special maintenance The system mounted on its quick connection interface appears as in Fig 20 9 4 Multiple Sets 9 4 1 Introduction to multipump s...

Page 44: ...es Parameters linked to multipump operation The parameters shown on the menu for multipump operation are classified as follows Read only parameters Parameters with local significance Multipump system...

Page 45: ...s are compatible the device with factory con figuration automatically assumes the sensitive parameters of the chain Parameters with optional alignment These are parameters for which it is tolerated th...

Page 46: ...ority requires that the device that has been stopped for 23 hours be given maximum priority in the starting order This means that as soon as it is necessary to supply flow it will be the first to star...

Page 47: ...sconnect the power supply before starting any work on the sys tem The system requires no routine maintenance operations However below are the instructions for performing the special mainte nance opera...

Page 48: ...t does not get lost or else put it back in its seat inside key 3 at the end of operations Use of end C this is practically a straight tip screwdriver of the correct size for manoeu vring the caps of t...

Page 49: ...gh essentially drained the system is unable to expel all the Figura 26 water that it contains During handling of the system after emptying it some small amounts of water may probably leak out from the...

Page 50: ...etween the moving part motor shaft and the fixed part of the pump thus increasing the resistance on starting In this case it may be sufficient to help the motor shaft by hand to detach itself from the...

Page 51: ...ut in 3 ways Manual always possible in the case of e sybox 30 50 while for e sybox the Master must have a firmware version of 4 00 or higher It is not nec essary to associate the e sybox Automatic alw...

Page 52: ...time The e sybox used as the Master must have a firmware version of 4 00 or more The e sybox used as the Slave must have a firmware version of less than 4 00 Association between different firmware ver...

Page 53: ...tance service 3 Check the suction pipe find and eliminate the cause of air getting in 4 Contact the assistance centre Insufficient delivery Red off White on Blue off 1 Suction depth too high 2 Suction...

Page 54: ...cables The display shows Press to propagate this config Red off White on Blue off One or more devices have sensitive param eters not aligned Press the key on the device which we are sure has the most...

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