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5

Screen Orientation

Polacoat® In-Wall rear projection screens have a polished surface and a matte, coated surface. The polished surface should always be 
installed so that it faces the projector and the matte surface must face the audience. If screen has anti-glare coating, the anti-glare 
surface should always face the projector.

Installation

1.  Prepare clean working area and use padded materials or soft, 

clean materials in the space where the screen will be 
assembled on the floor.

 

WARNING: The screen surface should be allowed to 
acclimate to the temperature and humidity of the location 
where it will be installed. Da-Lite does not recommend 
beginning installation if there is high humidity in the 
room. Care should be taken to prevent water from 
condensing on the screen surface as it may leave 
permanent marks on the screen surface.

 

NOTE:

 Da-Lite recommends that the roll with screen surface 

and hardware be removed from the crate and acclimated to 
the location at least 48 hours prior to installation.

 

NOTE:

 Wear the provided gloves (E) any time the screen 

surface is being handled and also during lifting to provide 
grip.

2.  Carefully unpack unit from crate and packaging. Remove 

carton from crate before unpacking. Remove top of carton to 
unpack the screen surface and hardware.

 

NOTE:

 If possible, move crate into the room where screen will 

be installed before unpacking. If this is not possible, remove 
the carton from the crate and transport the carton carefully. 

DO NOT

 remove the screen surface roll and hardware from 

the carton for transport.

 

CAUTION: Do not remove the screen surface and 
hardware from the end of the carton. Removing the 
carton ends will expose staples that can scratch the 
screen surface.

3.  Using four people, unroll the screen (A). Locate one person 

on each end of the roll with the other two people used as 
support for the middle of the roll. Before unrolling the screen, 
ensure that the edge/end of the surface is nearest to the floor. 
While maintaining slight pressure on the roll, cut each piece 
of tape wrapped around the roll at the edge/end of the 
surface. Once all tape pieces have been cut, the screen 
surface can be unrolled. This should be done gently and in at 
a measured pace to prevent damage to the surface. There 
will be elastic potential energy stored in the roll. Carefully 
guide the screen surface when unrolling, particularly on the 
last wrap to prevent the surface from springing out or 
scraping itself. The audience side of the screen surface will be 
face down after it has been unrolled.

 

WARNING: Do not step on the screen surface or place 
objects on the screen surface during this step or during 
installation. This may cause irreparable damage to the 
projection coating.

 

NOTE:

 Da-Lite recommends that the screen surface remain in 

this flat, unrolled state for at least 

4 hours

 prior to Step 10. 

This will allow the screen surface to fully adjust to room 
temperature and will significantly reduce the risk of breakage 
or damage. Do not proceed to assembling the frame on the 
screen surface if these precautions have not been taken.

Summary of Contents for Polacoat Flex Plex

Page 1: ...INSTRUCTION BOOK FOR Polacoat Flex Plex Screen ...

Page 2: ...o change without notice or obligation of any kind Milestone makes no representation of warranty expressed or implied regarding the information contained herein Milestone assumes no responsibility for accuracy completeness or sufficiency of the information contained in this document Da Lite is a registered trademark of Milestone AV Technologies All rights reserved Installation Video To view a video...

Page 3: ...quired for Installation not provided Screw Gun Drill and Drill Bits 1 2 Open Wrenches 2 Ladders 10 x 1 Countersunk Flat Head Screws x 1 Hex Lag Screws 1 8 3 16 Hex Keys Measuring Tape Level Rubber Mallet Knife ...

Page 4: ...24 Tensioning Assemblies G 6 Frame Pieces F 4 Rubber Gaskets B 6 T Tracks D 3 Lifting Brackets I 4 Cap Screws NOTE Quantities listed are for standard sizes Quantities will vary if a custom screen that is larger than standard is ordered Q 4 Corner Covers L 24 3 8 x 1 2 Hex Head Screws M 24 3 8 Thin Hex Nut K 4 Corner Bracket J 4 Seam Bracket ...

Page 5: ...d transport the carton carefully DO NOT remove the screen surface roll and hardware from the carton for transport CAUTION Do not remove the screen surface and hardware from the end of the carton Removing the carton ends will expose staples that can scratch the screen surface 3 Using four people unroll the screen A Locate one person on each end of the roll with the other two people used as support ...

Page 6: ...is against the wall Secure that end of the track with a 10 screw in the hole closest to the end See Figure 2 Figure 1 2 NOTE Most screen units will have one piece of T track B for the side openings and two pieces each for the top and bottom wall openings Larger sized units above 14 wide may have three pieces of T track B each for the top and bottom openings WARNING Ensure each 10 countersunk screw...

Page 7: ...aching the T track B to the wall This alignment is necessary to allow the trim to snap on easily at the end of the screen installation Ensure the opening is level on all four sides If the opening is not level the T track B will need to be shimmed in order to ensure the screen trim is level once attached to the T track B Figure 2 Figure 3 Installation continued 6 Repeat Steps 4 and 5 until all T tr...

Page 8: ... the top section of the screen in the opposite corner See Figure 4 9 Position the third lifting bracket D 2 from the back of the T track B in the center of the top section of the wall opening and mount with 1 4 X 1 lag screws See Figure 4 NOTE After completing this step there should be three lifting brackets D mounted into the top section of the wall opening behind the T track B Check that these b...

Page 9: ...f needed See Figure 5 Installation continued 13 Place the hoisting bracket H in the center of the top and bottom sections of the screen frame Attach to frame using the provided cap screws I and a 3 16 hex key 14 Starting from the center on each side tighten all set screws on all four sides of the frame using the 1 8 hex key Approximately two threads should be visible on each set screw when properl...

Page 10: ...RNING Screen must be positioned close to but not touching the wall before lifting Do not lift the screen into place if the ropes have not been fed through the hoisting H and lifting brackets D Figure 6 Figure 7 20 Lift the screen assembly to a vertical position on the floor parallel to the wall opening On the projector side of the wall opening one person will be holding all three ropes N without s...

Page 11: ...sembly into place until all three hoisting and lifting brackets attach to each other at the top of the wall opening See Figure 8 Figure 8 T Track 2 Lifting Bracket Hoisting Bracket Screen Assembly Audience Side 22 Once the screen is hanging on the hoisting and lifting brackets carefully remove the seam J and corner K brackets along with the 3 8 screws L and nuts M NOTE During this step be careful ...

Page 12: ...TE Once the lifting brackets have been removed the screen assembly will be held in place by the previously attached tensioning assemblies 26 Tighten all tensioning assemblies O on the top section of the screen assembly until all eight four per frame section are evenly spaced and secure on the top side NOTE Use the alternating method of two to three turns on one assembly then moving to another asse...

Page 13: ...gure 10 NOTE Custom screens may use three pieces 32 Starting at the audience side bottom left corner align a side piece of trim P with the side edge of the screen The end should be approximately 3 up from the corner of the wall opening When aligned snap the trim P onto the T track while moving along the length of the piece until firmly in place Figure 10 33 Repeat Step 31 for the top trim pieces P...

Page 14: ... at Da Lite s option the defective part of the merchandise Returns for service should be made to your Da Lite dealer If it is necessary for the dealer to return the screen or part to Da Lite transportation expenses to and from Da Lite are payable by the purchaser and Da Lite is not responsible for damage in shipment To protect yourself against damage or loss in transit insure the product and prepa...

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