CynkoMet T-104 Instructions For Use And Operation Download

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Cynko

Met

T-104/6

6.2

Brakes regulation.

Brakes regulation should be carried out if:

•

brakes of both wheels brake unevenly and / or non-
simultaneously.

•

expander levers are not parallel to each other during braking.

•

a repair of the brake system was carried out.

Fig. 17. Brakes regulation

I – front axis, II – rear axis, 1 – expander arm, 2 – expander roller,

3 - retaining ring (Seger), 4 - hand brake cable, 5 – brake cylinder

Summary of Contents for T-104

Page 1: ...the machine Symbol Type T 104 6 Serial number The serial number is stamped on the nameplate and on the front beam of the lower frame of the trailer The nameplate is riveted to the front beam of the upper frame When buying the trailer check the conformity of the serial number stamped on the trailer with the serial number given in the warranty card in the sales documents and in the instruction manua...

Page 2: ...o the manufacturer This information will allow objective evaluation of the machine and serve as guidelines in their further modernization Before the operation the user should be familiar with this manual and follow all recommendations This will ensure safe maintenance and trouble free operation of the machine If the information contained in the manual will prove to be not fully understood seek hel...

Page 3: ...e with the applicable standards documents and legal regulations currently in force DETERMINATION OF DIRECTIONS IN THE MANUAL Left side side to the left hand of the observer facing in the direction of travel of the machine forward Right side the right hand side of the observer facing in the direction of travel of the machine forward ...

Page 4: ...CynkoMet T 104 6 4 ...

Page 5: ... 15 3 3 Attaching and detaching the second trailer 16 3 4 Driving wheels 17 3 5 The pneumatic and hydraulic system 17 3 6 Maintenance 18 3 7 The principles of movement on public roads 19 3 8 Description of residual risk 23 3 9 Assessment of residual risk 23 3 10 Information and warning stickers 24 4 Information regarding use 28 4 1 Technical characteristics 28 4 2 Description of construction and o...

Page 6: ...2 4 3 1 2 Preparation of the trailer for the first connection 43 4 3 2 Preparation for work 45 4 3 3 Connecting and disconnecting with the tractor 45 4 3 4 Connecting and disconnecting the second trailer 48 4 3 5 Loading the crate 49 4 3 6 Load transport 57 4 3 6 Crate unloading 59 5 Equipment and accessories 65 6 Technical Support 67 6 1 Regulation of driving wheel bearings backlash 70 6 2 Brakes...

Page 7: ...ndling electrical equipment 77 6 7 Lubrication 77 6 8 Storage and maintenance 80 6 9 Troubleshooting 81 7 Transport 84 8 Trailer cassation 87 9 Guarantee 87 10 Environmental hazard 89 11 SPARE PARTS CATALOGUE 93 11 1 Introduction 93 11 2 How to use the catalogue 93 ...

Page 8: ...n If the information contained herein will prove to be not fully understood ask the manufacturer or the sales point where it was purchased for help Particularly important information and recommendations the observance of which is absolutely necessary in the text are highlighted in bold or preceded by the word CAUTION Information descriptions of danger and precautions as well as commands and orders...

Page 9: ...r 2 The serial number is located on the front beam of the lower frame and the nameplate is located on the front beam of the upper frame figure 1 When buying the trailer check the compatibility of serial numbers on the machine with the number written in the WARRANTY CARD in the sales documents and in the MANUAL ...

Page 10: ...CynkoMet T 104 6 10 Figure 1 Location of the nameplate and issue of the serial number 1 nameplate 2 serial number PB1160467 1 2 ...

Page 11: ...and the rules on road transport in force in the country in which the trailer is utilized will void the warranty service and is regarded as misuse of the machine The trailer IS NOT ADAPTED and cannot be used to transport people and or animals CAUTION CAUTION The trailer must not be used for any other purpose and in particular for transporting people and animals for transporting bulk hazardous toxic...

Page 12: ...gulations comply with general safety regulations while working Prevent accidents comply with the road traffic regulations and transport regulations in force in the country in which the trailer is operated read the instructions for operating the tractor and comply with its recommendations The trailer may only be used by persons who are familiar with the contents of publications and documents attach...

Page 13: ...ailer is possible only during absolute motionlessness of the machine and when the engine is switched off and keys removed from ignition The trailer should be combined with tractors recommended by the manufacturer Table 2 Pay attention to the warnings in places of crushing and shearing when starting the machine During transport check the condition of preheat of the tires brake drums and wheel beari...

Page 14: ...ring Malfunctioning of the trailer should be removed only when the engine of the tractor is off and the ignition key is pulled out No one can stay one between the tractor and the trailer before the vehicle is not be protected against self running off through the parking brake hand brake and wedges under the wheels The permissible transport speed 30 km h cannot be exceeded It is forbidden to transp...

Page 15: ...ode Prior to each trailer s use check its technical condition especially the condition of the coupling system drive system brakes and signaling lights The machine is marked with information and warning inscriptions in the form of stickers as specified in Table 1 The user is obliged to constantly take care of the readability of signs and warning symbols on the machine In the event of damage or dest...

Page 16: ... the height of the tractor hitch with drawbar spring 3 3 Attaching and detaching the second trailer Before connecting the machine make sure that the oil in both trailers may be mixed Only two axle trailers can be connected to the trailer Before attaching a trailer make sure that both machines are technically efficient Be very careful when you connect the machine In the course of coupling no one is...

Page 17: ...ut only in the case when the trailer is not loaded Avoid damaged road surface quick and variable maneuvers and high speed during turns Tire valves are to be protected with caps to prevent penetration of impurities 3 5 The pneumatic and hydraulic system The hydraulic and pneumatic installations during operation are under high pressure Regularly check the technical condition of the connections and t...

Page 18: ...the hydraulic oil recommended by the Manufacturer After replacing the hydraulic oil the used oil must be disposed of Used oil or one that has lost its properties should be stored in its original containers or in substitute packages which are hydrocarbon resistant Replacement containers must be carefully described and stored properly It is forbidden to store hydraulic oil in packaging designed for ...

Page 19: ...e parts and components Using other parts may result in exclusion of liability of the manufacturer for resulting consequences Do not weld galvanized elements because of the risk of noxious fumes 3 7 The principles of movement on public roads When driving on public roads you must adapt to the traffic regulations and transport regulations in force in the country in which the trailer is operated Do no...

Page 20: ...he trailer is properly connected to the tractor in particular check the safety pin hook It is forbidden to park on the slopes with a loaded and unsecured machine Securing is based on stopping with the service brake parking brake and planting chocks under the wheels The chocks 1 should be planted only under one wheel 2 one front wheel and one on the back Fig 3 The chocks should not be placed under ...

Page 21: ...roperly closed Check for proper mounting of the clamping cables Prior to each trailer s use check its technical condition especially in terms of safety In particular check the technical condition of the coupling system drive system brakes and signaling lights and hydraulic pneumatic and electrical connection elements Before driving check that the parking brake is released and the braking force reg...

Page 22: ...been adapted to the total weight of the trailer which if exceeded will result in a drastic reduction in the effectiveness of the brake The load on the trailer should be distributed evenly and must not impede driving the set The load must be secured so as not to have the ability to move or fall over When reversing it is recommended to use the assistance of another person During maneuvering the pers...

Page 23: ...engine is running operate the machine by unauthorized underaged persons or under the influence of alcohol or other drugs stay on the machine during operation clean the machine during operation not keeping a safe distance during the use of the trailer including driving reversing loading or unloading of the trailer Introduce structural changes without the consent of the Manufacturer clean carry out ...

Page 24: ...angerous places during unloading loading and coupling trailers performing maintenance and repair jobs in accordance with the security service rules prohibition on being on the machine during driving loading or unloading can be eliminated residual risk with the use of the machine without risk to humans and the environment CAUTION CAUTION There is residual risk in the event of failure to comply with...

Page 25: ... can damage the coating of labels and do not direct a strong stream of water Table 1 Information and warning stickers No The symbol sign of safety or the content of the inscription Meaning of the symbol sign The placement on the machine 1 Caution Before starting work please read the User s Manual Front wall 2 Caution Turn off the engine and remove the key before starting maintenance or repair Fron...

Page 26: ...nt wall 6 1 2 applies to hydraulic circuits I and II of the trailer The position of the valve controlling the operation of the hydraulic installation trailer 1 or 2 Shut off valve 7 400 kPa Pressure in the tires 1 On the side walls above the wheels 8 Do not reach into the area of crushing if the elements may be Moving On the side walls the back one and the dump window 9 The right side wall left si...

Page 27: ...CynkoMet T 104 6 27 Figure 4 Distribution of stickers ...

Page 28: ... Height of the loading surface mm 1415 9 The ground clearance of the vehicle mm 450 10 Vehicle weight kg 3620 11 Allowed payload of the vehicle kg 10000 5 12 The angle of inclination of the box from side to side Backwards o o 50 50 13 Wheelbase mm 3023 14 Tire size 385 65 R22 5 14 1 Tires Speed Index F 80km h 14 2 Tires Load Index 160 4500kg 14 3 The maximum tire pressure bar kPa 9 900 15 Rated vo...

Page 29: ... there are pivots 11 for depositing the upper frame whereas in the central part there is a socket 7 for depositing the hydraulic cylinder In front of the chassis there is a pull torsion system of the trailer and it consists of a front axis 1 turntable 8 the turntable frame 2 spring 6 and the shaft 3 In the rear of the chassis there is the rear driving axle suspension 1 placed and elements of the r...

Page 30: ...d by changing the position of the bracket of the shaft spring connected with a shaft spring 9 Figure 5 Trailer chassis 1 bottom frame 2 frame turntable 3 shaft 4 driving axle 5 crate support 6 spring 7 suspension socket of the hydraulic cylinder 8 turntable 9 drawbar spring 10 lighting beam 11 pin 12 rear hook 13 driving wheels ...

Page 31: ... as well as the bolt of the dump window are protected against spontaneous undesirable opening The walls and side extensions and are connected together by means of clamping cables 2 Entrance ladders are fixed to the walls and the front extension From the inside of the front extension attached is an extra step facilitating entry into the loading crate In addition the trailer T 104 6 can be fitted wi...

Page 32: ...e wall B rear wall C front wall D side extension E rear extension F from extension 1 bottom frame 2 fastening cable 3 back post 4 lever of the lower bolts 5 lever of the lower bolts 6 hinge 7 ladder 8 wall lock 9 tarpaulin frame 10 working platform ...

Page 33: ...l from the tractor s hydraulic system To control the lifting of the loading crate the oil distributor of the external hydraulic tractor is used The hydraulic system consists of two independent circuits namely Circuit I used to power the telescoping cylinder that raises the cargo box Circuit II is used to power the hydraulic system of the second trailer in the case of a merger of two tractor traile...

Page 34: ...stallation 1 hydraulic cylinder 2 three way valve 3 valve connector plug 4 5 6 7 8 9 flexible hydraulic hoses 10 11 rigid hydraulic hoses 12 cable controlling the reciprocal valve 13 the socket of the valve connector of second trailer 14 shut off reciprocal valve CAUTION CAUTION The factory hydraulic system of the trailer is filled with oil Agrol U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 35: ...iscosity index ASTM D 2270 95 6 Structural viscosity CCS at 180 C ASTM D 5293 mPa s 9000 Agrol U API GL 4 DIN HLP ISO VG 100 John Deere J20C MF CMS M1145 Volvo WB101 ZF TE ML 03E ZF TE ML 05F CAUTION CAUTION The reciprocal shut off valve p 14 Figure 7 limits the angle of the declension of the load box when tilting it backwards and sideways The length of the cable controlling that valve is adjusted...

Page 36: ...ctor The construction of this brake provides automatic inhibition of the four driving wheels of the trailer with an unexpected disconnection of the pneumatic trailer and tractor The used valve has a brake release system used in the case when the trailer is disconnected from the tractor fig 10 The braking force 3 regulator located in the suspension system fig 9 fig 10 is controlled manually Dependi...

Page 37: ...ervoir 2 control valve 3 braking force regulator 4 pneumatic actuator 5 cables connectors red 6 cables connectors yellow 7 air filters 8 control connector of the air reservoir 9 control connector of the pneumatic cylinder 10 drain valve 11 socket red 12 socket yellow 1 5 3 4 2 6 7 8 9 10 11 12 ...

Page 38: ...orce regulator 1 control valve 2 braking force regulator 3 a button releasing the brake of the trailer at standstill 4 the lever of the regulator s work selection 0 UNLADEN position 1 2 HALF LOADED position 1 FULL LOAD position 4 1 2 3 0 1 2 1 2 1 ...

Page 39: ...e crank mechanism Tightening the string rotation of the crank mechanism in the direction of the clock s rotation causes a shift of the lever spreader that when parting the brake linkage immobilize the trailer 4 2 5 Electrical installation lighting and signaling Electrical installation of the trailer fig 12 is designed to be powered from a DC voltage source of 12V Joining the electrical installatio...

Page 40: ...ring diagram of the trailer PL front clearance lamp X7P front seven slot socket GT rear seven slot socket TOP TOL Rear clearance lamp OTP OTL lighting lamp of the license plate ZP rear right assembly lamp ZL rear left assembly lamp ...

Page 41: ...socket outlet 3 front position lamp with a reflector 4 reflective yellow device5 rear right multifunction lamp 6 rear left multifunction lamp 7 the socket of the connector for connecting the second trailer 8 lamp for lighting the license plate 9 red triangle reflective device 10 rear assembly light ...

Page 42: ...t for the first run Please refer to this manual attached to the trailer and follow the recommendations contained in it take a look at the design and understand the principle of operation of the machine CAUTION CAUTION Before connecting and before starting the trailer read this manual and follow the instructions contained therein Visual inspection Check the completion of the machine standard and op...

Page 43: ...ral tractor comply with the requirements otherwise do not connect the trailer Adjust the height of the shaft location in the trailer or the position of the upper transport hitch on the tractor Trial passage If all the above steps have been performed and the technical condition of the trailer does not raise any objections connect the machine to the tractor Start the tractor inspect the individual s...

Page 44: ...ion incorrect operation of hydraulic and or pneumatic actuators or other failures diagnose the problem If a fault cannot be removed or removing it will invalidate the warranty please contact your dealer to resolve the problem or repair After completion of the test drive check the tightness of the driving wheel nuts CAUTION CAUTION Careless and improper use and operation of the trailer and non comp...

Page 45: ...ctrical system and lighting system and trailer signaling the effectiveness of the brake system the correct operation of the hydraulic discharge mechanism through trial tilting of the load crate backwards or sideways 4 3 3 Connecting and disconnecting with the tractor The trailer can be connected to the tractor if all connections electrical pneumatic hydraulic and a hook in the agricultural tractor...

Page 46: ... and brake installation wiring with the trailer Release the parking brake of the machine CAUTION CAUTION At the time of the coupling unauthorized people cannot be between the trailer and the tractor The operator of the tractor when connecting the machine should be particularly careful when working and make sure that in the course of coupling other people are not in the danger zone When connecting ...

Page 47: ...onnect the trailer from the tractor perform the following steps Stop the tractor turn off the tractor engine and remove keys from the ignition If a trailer with cargo is located on a steep slope or an elevation it should be protected additionally against rolling by planting chocks under rear wheels Disconnect the hydraulic electrical and brake system cables of the trailer from the tractor When rem...

Page 48: ...n CAUTION CAUTION During linking no one can stand between the trailers The person who helps to aggregate the machine should stand outside the danger zone in the place where he will be visible all the time by the operator of the tractor Connecting the second trailer Tractor with the attached trailer first is to be set directly in front of the drawbar of another trailer Immobilize the second trailer...

Page 49: ...ended to use a crane loader or conveyor Before loading check that the locks wall hinges and the dump window in the rear wall are closed If the trailer is equipped with tarpaulin then before loading from above you should remove the tarpaulin and or disassemble its frame When transporting materials exerting point pressure on the floor of the loading crate e g large stones before loading you should p...

Page 50: ...tal capacity of the container may result in exceeding the permissible load of the trailer The approximate permissible heights of loading layers of various materials and their bulk weights are given in Table 3 Table 4 No Material type Volume weight kg m3 Loading height m From to 1 Root 2 raw potatoes 700 820 1 4 1 5 3 steamed mashed potatoes 850 950 1 2 1 3 4 dried potatoes 130 150 1 5 1 5 5 sugar ...

Page 51: ...hate 2 000 2 300 0 5 0 6 18 potassium sulphate 1 200 1 300 0 9 0 9 19 kainite 1 050 1 440 0 8 1 1 20 lime rich ground fertilizer 1 250 1 300 0 9 0 9 21 Building Materials 22 cement 1 200 1 300 0 9 0 9 23 dry sand 1 350 1 650 0 7 0 8 24 wet sand 1 700 2 050 0 5 0 7 25 Full bricks 1 500 2 100 0 5 0 7 26 hollow bricks 1 000 1 200 0 9 1 1 27 stone 1 500 2 200 0 5 0 7 28 Soft wood 300 450 1 5 1 5 29 Ha...

Page 52: ...5 1 5 1 5 38 hay in a collective trailer dry withered 50 80 1 5 1 5 39 cut wilted hay 60 70 1 5 1 5 40 compressed dry hay 120 150 1 5 1 5 41 pressed wilted hay 200 290 1 5 1 5 42 stored dry hay 50 90 1 5 1 5 43 stored cut hay 90 150 1 5 1 5 44 clover Lucerne wilted for swath 20 25 1 5 1 5 45 clover Lucerne wilted cut on the trailer 110 160 1 5 1 5 46 clover Lucerne wilted on the collective trailer...

Page 53: ...ompressed straw high degree of deformation 110 150 1 5 1 5 57 grain mass in rolls 20 25 1 5 1 5 58 grain mass cut on a volumetric trailer 35 75 1 5 1 5 59 grain mass on a collective trailer 60 100 1 5 1 5 60 green forage for swath 28 35 1 5 1 5 61 green forage cut on a volumetric trailer 150 400 1 5 1 5 62 green forage on a collective trailer 120 270 1 5 1 5 63 Fresh beet leaves 140 160 1 5 1 5 64...

Page 54: ...s 830 1 000 1 1 1 4 74 Extruded beet skins 750 800 1 4 1 5 75 Dry beet skins 350 400 1 5 1 5 76 bran 320 600 1 5 1 5 77 bone meal 700 1 000 1 1 1 5 78 Fodder salt 1 100 1 200 0 9 1 0 79 molasses 1 350 1 450 0 8 0 8 80 Silage lower silo 650 1 050 1 1 1 5 81 hay silage tower silo 550 750 1 5 1 5 82 Seeds 83 Vicia faba 750 850 1 3 1 5 84 charlock 600 700 1 5 1 5 85 peas 650 750 1 5 1 5 86 lentil 750 ...

Page 55: ... 1 5 94 flax 640 750 1 5 1 5 95 lupine 700 800 1 4 1 5 96 oat 400 530 1 5 1 5 97 Lucerne 760 800 1 4 1 5 98 rye 640 760 1 5 1 5 99 Other 100 dry soil 1 300 1 400 0 8 0 9 101 Wet soil 1 900 2 100 0 5 0 6 102 fresh peat 700 850 1 5 1 3 103 Gardening soil 250 350 1 5 1 5 Source The technology of machine works in agriculture PWN Warsaw 1985 Loading height to obtain a 13 8T weight of the load ...

Page 56: ...d secured against accidental opening The rope fastening the tarpaulin is installed correctly on all hooks and sufficiently tight CAUTION CAUTION Overloading the trailer incompetent loading and securing the load is the most common cause of accidents during transport The load must be arranged so as not to threaten the stability of the trailer and not obstruct driving the set Observe that there are n...

Page 57: ...w are the most important tips to steer the tractor with an attached trailer Before starting make sure that in the vicinity of the trailer and the tractor there are no bystanders especially children Ensure sufficient visibility Make sure that the trailer is properly connected to the tractor and the tractor hitch is properly secured and the eye of the drawbar is not kneaded CAUTION CAUTION Before dr...

Page 58: ...r unsecured is prohibited In case of failure of the machine stop on the roadside without endangering other road users and mark the spot in accordance with the rules of the road During travel on public roads the trailer must be marked with a plate distinguishing slow moving vehicles attached to the rear wall of the loading crate if the trailer is the last vehicle in the group The operator of the tr...

Page 59: ...g on slopes up to 8o Moving the trailer through the grounds of the steeper slopes may cause the trailer to tip over as a result of loss of stability Prolonged moving on an incline poses a risk of loss of braking efficiency 4 3 6 Crate unloading The trailer is equipped with a hydraulic tipping system and a proper frame and loading crate construction allowing tipping sideways and backwards Tipping t...

Page 60: ...e by raising it with a telescopic cylinder Previously you should position the lever of the shut off valve of the hydraulic system which is at the front of the trailer to position 1 CAUTION CAUTION Before tipping the loading crate check whether the walls or window chute on this side of the trailer to which the tipping will be performed are open Tilting the load crate with closed walls or dump windo...

Page 61: ...ond trailer is connected its unloading should be performed only when the loading crate of the first trailer has been lowered and the valve controlling the tipping hydraulic has been moved in position 2 second trailer tipping Opening or closing the lock of the loading crate requires moving handle 1 fig 14 in the right direction while pressing button 2 located under the handle ...

Page 62: ...an be opened to give a gap of varying sizes This allows you to adjust the stream of bulk materials discharged from the trailer such as mineral fertilizers or grain The special gutters mounted in the dump window greatly facilitate the unloading of bulk materials into bags containers etc Opening the sliders of the dump window requires prior loosening of the nuts of the securing clamp If you use the ...

Page 63: ...d and the walls opened on the right side of the crate LACK OF REMOVAL OF SWIVELS POSES A THREAT OF DAMAGING THE TRAILER REMOVING THE WRONG SWIVELS POSES A THREAT OF DESTROYING THE TRAILER When opening and closing the wall locks keep caution due to the pressure of the load on the wall Unloading bulk materials that have been loaded to a height of more than 1 m can be realized only by tilting the loa...

Page 64: ...erse gusts of wind CAUTION CAUTION Be extremely careful when opening and closing walls and dump windows because of the risk of crushing the fingers or hands CAUTION CAUTION Controlling lifting or lowering the load crate can take place only from the seat of the driver of a vehicle towing the trailer and controlled by a valve hydraulic valve mounted on the towing vehicle and the control device of th...

Page 65: ...e electrical system Chocks under wheels Two wire pneumatic installation Wheel fenders Extensions of the loading crate Spare wheels with a hanger Tarpaulin with a rack Front platform Chute gutter Depreciated automatic rear hitch Automatic hitch Hitch Electrical installation with LED lamps Hydraulic brakes Toolbox Water tank with a container for soap ...

Page 66: ... ramp These jobs should be carried out by two people at the same time with keeping caution and protecting workers from falling The spare wheel is suspended at the lower frame of the trailer Before replacing the wheel brake the trailer with a parking brake and prevent it from rolling away e g by planting wheel chocks The loading crate in such a case cannot be raised ...

Page 67: ... the operation is the daily maintenance of the trailer before work it foresees control of tightening the screw connections Table 8 and securing them against unauthorized untightening checking the tightness of the hydraulic system checking the tightness of the pneumatic system check the correct operation of the mechanisms check the functioning of the brake system check the functioning of the electr...

Page 68: ...CAUTION In the case of noting any irregularities in the operation or damage to systems or assemblies of the trailer the machine must be taken out of use until repair and removal of defects It is forbidden to carry out service and repair work under a loaded or raised and unsupported loading crate All maintenance and repair tasks should be performed with the general principles of health and safety I...

Page 69: ...16 Way of supporting the loading crate 1 crate support 2 support socket If for maintenance tasks raising the crate is necessary it should be tipped aside and secured before reclining the support of the loading crate fig 16 p 1 ...

Page 70: ...er 1500 2000 km check and if necessary adjust the backlash of the wheel bearings To do this you need to Connect the trailer to the tractor set such a set on a hard surface in the direction of driving straight ahead front axle of the trailer may not be twisted Brake the trailer Place the blocking wedges under the wheels of a trailer raise the trailer wheel on the opposite side of the wedges so that...

Page 71: ... recommended to use too strong pressure due to the deterioration of the working conditions of bearings Secure the nut with a new cotter pin and firmly press the hub cap The mentioned steps should be repeated checking the remaining wheels The wheel after correct adjustment of the bearings should turn smoothly without stops and perceptible resistance The soundness of bearings backlash has to be fina...

Page 72: ... brake unevenly and or non simultaneously expander levers are not parallel to each other during braking a repair of the brake system was carried out Fig 17 Brakes regulation I front axis II rear axis 1 expander arm 2 expander roller 3 retaining ring Seger 4 hand brake cable 5 brake cylinder 3 2 1 I II 4 5 5 ...

Page 73: ...ucted separately for each trailer wheel After proper brake adjustment at full braking the expander arms should form an angle of 90o with the piston rod of the actuator and the spring should be about half the length of the spring of the total piston rod After releasing the brake the expander arms may not be based on any structural elements because too little withdrawal of the piston rod can cause f...

Page 74: ...uits causing leaks should be replaced Periodically remove the condensate gathering in the water from the air tank For this purpose pull out the mandrel of the drain valve at the bottom of the tank to the side The compressed air in the tank will push the water out After releasing the mandrel the valve should automatically close and stop the airflow from the tank Once a year before the winter unscre...

Page 75: ...ated on the pneumatic system connection cables The inserts are reusable and cannot be replaced unless they are damaged by mechanical means Fig 19 Wired air filter 1 filter cover protection 2 filter lid CAUTION CAUTION Before demounting the air filters reduce the pressure in the brake system 6 4 Hydraulic installation maintenance Always follow the principle that the oil in the trailer hydraulic sys...

Page 76: ...nt to a new one is also required for any damage of mechanical nature Hydraulic hoses should be replaced at least every four to six years from their date of manufacture unless previously found to be damaged and replaced In the case of noting oiling on the body of the hydraulic cylinder check the nature of the leak When fully taking out the cylinder actuator check all sealing places Minor leaks with...

Page 77: ...shops which have the appropriate technology and qualifications for this type of work The duties of the user include only technical inspection of electrical installations and reflectors replacing light bulbs CAUTION CAUTION Driving with a faulty lighting system is prohibited Damaged shades and burned out bulbs must be replaced immediately before driving Lost or damaged reflective lights must be rep...

Page 78: ...CynkoMet T 104 6 78 Fig 20 Lubrication diagram ...

Page 79: ...Ever 6 8 months 4 Screw of the parking brake crank 1 Perma nent grease Every 2 months cover the surface with fresh grease 5 Driving wheels bearings 4 Perma nent grease Every 3 4 months 6 Leaf spring sliders 4 graphit e grease Every 3 4 months spread grease on the surface of the slider with a loaded leaf spring 7 Swivels of the of the lower hydraulic cylinder suspension 4 Perma nent grease Every 6 ...

Page 80: ...a nent grease Every 6 8 months 15 The levers of the lower walls locks 5 Perma nent grease Every 3 4 months 16 Wall hinges 16 Perma nent grease Every 3 4 months Before commencing the lubrication of the grease fitting the greased surfaces and places nearby lubrication points must be thoroughly cleaned of mud and dust The grease should be injected in the grease fitting until release of fresh grease i...

Page 81: ...f the trailer it is desirable to place it indoors or in a covered ventilated place It is also advisable that the metal parts not coated with paint are secured with an anti corrosion preparation of temporary protection or a layer of grease During a long break in the use of the trailer it cannot be loaded 6 9 Troubleshooting Table 5 Faults and remedies Fault Reason Way of removal Problems with movin...

Page 82: ...braking system Excessive heating of the driving axle hub Pressure too low in the system Check the pressure gauge on the tractor wait till the compressor fills the tank to the required pressure Improperly adjusted essential or parking brake Adjust the position of the spreader arms Worn out brake linings Replace the brake shoes Installation leakage Check the installation for leaks Damaged air compre...

Page 83: ...icient efficiency of the tractor hydraulic pump damaged tractor hydraulic pump Check the hydraulic pump on the tractor Damaged or contaminated actuator Check the cylinder piston bending corrosion check the cylinder for tightness piston rod sealing if necessary repair or replace the actuator Too much actuator load Check and if necessary reduce the load on the actuator Damaged hoses Check to make su...

Page 84: ...oading and unloading a trailer from a car should be carried out using the loading ramp with a tractor or using a crane or lever During operation observe the general safety rules with handling operations Persons operating the reloading equipment must have the required permissions to use these devices When loading unloading using the tractor the trailer must be properly connected with the tractor ac...

Page 85: ...rs should be hooked in the designated eyebolts Fig 21 or permanent structural elements of the trailer cross braces crossbars etc Transport handles are welded to the chassis of the top frame one pair on each side of the trailer Use certified and technically efficient fastening means Frayed belts cracked mounting brackets opened or corroded hooks or other damage may disqualify the given mean for use...

Page 86: ...oad transport the trailer is mounted on a platform of the transport mean in accordance with the manufacturer s technology The driver of the car while transporting the machine should take extra caution This is due to the upward movement of the vehicle s center of gravity with a loaded machine CAUTION CAUTION When transporting the trailer by means of a truck use parking brake parking brake is descri...

Page 87: ...perational terms described in the operating manual The condition of accepting a complaint is to follow all the recommendations contained in the operating and use manuals TERMS OF THE WARRANTY The guarantee will be respected after the presentation by the customer of a clearly and correctly filled warranty card of the machine undergoing reclamation 1 Failures detected during the warranty period will...

Page 88: ... 4 This manual does not allow you to make changes alterations modifications to the discretion of the Customer without consulting with the manufacturer Detailed warranty conditions are mentioned in the warranty card attached to each newly purchased machine CAUTION CAUTION It is advisable to require from the seller to fill in the warranty card and reclamation coupons Lack of e g the date of sale or ...

Page 89: ... be performed in rooms with oil resistant surface In the event of an oil spill you must first secure the source of the leak and then collect the spilled oil using available means Collect the oil residues using sorbents or mix the oil with sand sawdust or other absorbent materials The collected oil waste should be kept in a sealed and marked container resistant to hydrocarbons The container should ...

Page 90: ...y described Oil waste must be transferred to a point taking care of recycling or oils regeneration Waste code 13 01 10 Detailed information concerning hydraulic oil can be found in the safety data sheet CAUTION CAUTION Oil waste can be delivered only to the point taking care of disposal or oils regeneration It is forbidden to throw or pour oil into drains or water ...

Page 91: ...CynkoMet T 104 6 91 SPARE PARTS CATALOGUE ...

Page 92: ...CynkoMet T 104 6 92 ...

Page 93: ...le added containing the list of parts of the unit or the mechanism In order to obtain the part number select an assembly or mechanism drawing which includes the part from the catalogue read the number of its position and then on the appropriate plate find the appropriate position under this name and part symbol When ordering please specify the exact address of the contracting authority recipient o...

Page 94: ...losure 106 Table 6 Rear closure 107 Closure flexible connector 108 Table 7 Closure flexible connector 109 Walls set 110 Table 8 Walls set 111 Rear wall 112 Table 9 Rear wall 113 Extensions set 114 Table 10 Extensions set 115 Hydraulic installation 116 Table 18 Hydraulic installation 117 Hydraulic installation continued 118 Table 18 continued Hydraulic installation 119 Two wire pneumatic installati...

Page 95: ...CynkoMet T 104 6 95 Two wire pneumatic installation continued 122 Table 19 continued Two wire pneumatic installation 123 Handbrake 124 Table 20 Handbrake 125 ...

Page 96: ...CynkoMet T 104 6 96 Push torsion system ...

Page 97: ... M20 Self locking nut PN 85 M 82175 2 8 Wedge washer 18 PN 79 M 82018 2 9 M16x45 Screw PN85 M 82105 16 10 M16 Self locking nut PN 85 M 82175 16 11 Washer 17 PN 85 M 82005 16 12 Drawbar spring 7104 00 00 012 1 13 Spring hook 7149 00 00 100 1 14 M12x70 8 8 Screw PN 85 M 82101 1 15 Spring Washer 12 2 PN 77 M 82008 1 16 M12 Nut PN 86 M 82144 1 17 Drawbar footer 7104 00 16 000 1 1 18 M10x70 screw PN85 ...

Page 98: ...CynkoMet T 104 6 98 Suspension ...

Page 99: ...00 3 1 2 Wheel set 385 65 22 5 4 3 Braked driving axle 7149 25 00 000 1 2 4 Crate bracket 7149 00 01 000 1 5 M20 Nut PN 85 M 82175 1 6 Washer 21 PN 78 M 82005 1 7 M20x110 Screw PN 86 M 82101 1 8 Automatic suspension hitch GE504A0 1 9 M16 Self locking nut PN 85 M 82175 4 10 M16x60 Screw PN85 M 82105 4 ...

Page 100: ...CynkoMet T 104 6 100 Spring suspension ...

Page 101: ... 1 3 M6 grease fitting PN76 M 86002 1 4 Washer 21 PN 78 M 82005 1 5 M20 Self locking nut PN 85 M 82175 1 6 Spring disc 7149 00 00 003 1 7 90 Screw washer 7149 00 00 004 1 2 8 90 glomerular screw 7149 00 00 001 1 2 9 M20x1 5 Nut PN 86 M 82144 8 10 Swivel II 7149 00 00 008 1 11 Washer 17 PN 85 M 82005 2 12 S Zn 4x32 Pin PN 76 M 82001 2 ...

Page 102: ...CynkoMet T 104 6 102 Wheel fender ...

Page 103: ...umber Amount 1 Fender bracket 7149 00 02 000 1 2 14 Fender with a 430x650 circuit P5026069 P5126069 1 3 Fender handle VR42 4 2 4 M8x20 8 8 B Screw PN 85 M 82105 2 5 Spring washer 8 2 PN 77 M 82008 2 6 Round washer 8 5 PN 59 M 82030 2 7 Round cap fi45 1 3 111534 1 ...

Page 104: ...CynkoMet T 104 6 104 Upper frame ...

Page 105: ...e Position Part name Number Amount 1 Upper frame 7149 01 00 000 2 1 2 Tipping swivel 7104 00 00 700 4 3 Chain set 7076 00 01 000 4 4 Cotter pin set 7169 00 00 300 2 5 Closure flexible connector 7104 00 25 100 2 6 Rear closure 7104 00 25 000 3 ...

Page 106: ...CynkoMet T 104 6 106 Rear closure ...

Page 107: ...art name Number Amount 1 Rear lever 7104 00 25 200 1 2 Connector 7104 00 25 001 1 3 Swivel 7104 00 25 002 1 4 Closure flexible connector 7104 00 25 100 1 5 Washer 17 PN 85 M 82005 1 6 M16 Self locking nut PN 85 M 82175 1 7 S Zn 3 2x18 Pin PN 76 M 82001 1 ...

Page 108: ...CynkoMet T 104 6 108 Closure flexible connector ...

Page 109: ...xible connector Position Part name Number Amount 1 Right scroll eye bolt 7104 00 25 120 1 2 Left scroll eye bolt 7104 00 25 130 1 3 M16 Nut PN86 M 82144 1 4 Swivel I 7104 00 25 101 2 5 S ZN 3 2X32 Pin PN 76 M 82001 2 6 Nut set 7104 00 25 110 1 ...

Page 110: ...CynkoMet T 104 6 110 Walls set ...

Page 111: ...110 446 215 2 9 G46 Yellow wedge TK2005 2 10 M12x70 8 8 Screw PN 85 M 82101 4 11 Washer 13 PN 78 M 82005 26 12 Spring washer 12 2 PN 77 M 82008 20 13 M12 Nut PN 86 M 82144 4 14 M8x20 8 8 B Screw PN 85 M 82105 4 15 Spring washer 8 2 PN 77 M 82008 8 16 M8 Nut PN 86 M 82144 8 17 M8x25 8 8 Screw PN 85 M 82105 4 18 M12x35 8 8 Screw PN 85 M 82105 14 19 Fastening spring 7149 00 09 000 1 20 Self adhesive ...

Page 112: ...CynkoMet T 104 6 112 Rear wall ...

Page 113: ... 1 7 Arm 7104 05 00 003 1 8 S Zn 3 2x18 pin PN 76 M 82001 4 9 Sleeve 7104 05 00 004 2 10 Connector 7104 05 00 005 1 11 Nut 7104 05 00 006 1 12 Spring washer 12 2 PN 77 M 82008 2 13 M12 Nut PN 86 M 82144 2 14 Washer 6 4 PN 77 M 82030 1 15 Washer 6 1 PN 77 M 82008 1 16 M6x10 5 8 B Screw PN 85 M 82201 1 17 Hook set 7117 00 00 100 2 18 Plate 7117 00 00 004 2 19 Round washer 10 5 PN 78 M 82030 4 20 Spr...

Page 114: ...CynkoMet T 104 6 114 Extensions set ...

Page 115: ...5 12 12 Spring washer 8 2 PN 77 M 82008 8 13 M8 Nut PN 86 M 82144 4 14 B71 clip pin BN 81 1902 04 1 15 Fastening spring 7149 00 09 000 1 16 Plate 7117 00 00 004 2 17 Round washer 10 5 PN 78 M 82030 4 18 Spring washer 10 2 PN 77 M 82008 4 19 M10x25 Screw PN 85 M 82105 4 20 Side hinge 7104 00 00 100 5 10 21 M12 Self locking nut PN 85 M 82175 10 22 Cotter pin set 7104 00 00 400 5 10 23 Spring washer ...

Page 116: ...CynkoMet T 104 6 116 Hydraulic installation ...

Page 117: ... 16 700 13 13 Hose BN 81 1903 01 1 9 AB 16 700 13 13 Hose BN 81 1903 01 1 10 AA 16 1200 13 13 Hose BN 81 1903 01 1 11 AA 16 3000 13 13 Hose BN 81 1903 01 1 12 ISO 12 5 16L Plug cover ISO 7241 A 1 13 ISO 12 5 Plug cover ISO 7241 B 1 14 ISO 12 5 16L socket connector ISO 7241 A 1 15 ISO 12 5 Socket cover ISO 7241 B 1 16 Z40 retaining circlip ring PN 81 M 85111 2 17 16 16 13 Simple connection body PN ...

Page 118: ...CynkoMet T 104 6 118 Hydraulic installation continued ...

Page 119: ...k 7074 04 00 007 2 27 String set 7104 58 06 000 1 28 M8x25 8 8 Screw PN 85 M 82105 4 29 M12x25 Socket screw with a conical head DIN 7991 6 30 M6x50 Screw PN 85 M 82101 4 31 Spring washer 8 2 PN 77 M 82008 9 32 M8x20 8 8 B Screw PN 85 M 82105 5 33 M8 Nut PN 86 M 82144 5 34 Washer 6 1 PN 77 M 82008 4 35 Terminal clip 6 5 PN 73 M 80241 2 36 M6 Nut PN 86 M 82144 4 37 M5 Nut PN 86 M 82144 4 38 Washer 1...

Page 120: ...CynkoMet T 104 6 120 Two wire pneumatic installation ...

Page 121: ...17 0 4 12 Pin 7105 13 00 001 4 13 Washer 13 PN 78 M 82005 4 14 S Zn 3 2x25 Pin PN 78 M 82001 4 15 ZS M22 draining valve S1110002003800 1 16 M22 plug S1110038000000 1 17 ZŁW HPM16 M22 Control connector S1113301380000 1 18 15 M16 Three way connector S1110015350000 2 19 Three way connector with a control valve HPM16 15 M16 S1113301153500 2 20 15 M22 L shaped connector S1110015380000 2 21 Inline filte...

Page 122: ...CynkoMet T 104 6 122 Two wire pneumatic installation continued ...

Page 123: ... 00 021 1 33 15x1 5 L 510 Tecalan Hose 7149 24 00 012 1 34 Clamp 7076 32 00 002 1 35 15x1 5 L 4265 Tecalan hose 7149 24 00 022 1 36 15x1 5 L 4920 Tecalan hose 7149 24 00 023 1 37 Tecalan hose 15x1 5 L 4900 7149 24 00 007 1 38 Metal Rubber Seal 1 2 U c1 2 4 39 A1 cable connector 87 10 020 0 1 40 A2 cable connector 87 10 030 0 1 41 Spiral yellow cable M22 M22 L 5000 L 5000z 1 42 M22 M22 L 5000 Red s...

Page 124: ...CynkoMet T 104 6 124 Handbrake ...

Page 125: ...t 1 The handbrake mechanism 7149 24 10 000 1 2 Hand brake wheel 7110 16 00 001 4 3 Handbrake cable II set 7149 24 09 000 1 1 4 Special rivet 2213 03 00 011 1 4 5 Washer 17 PN 85 M 82005 4 6 S Zn 3 2x25 Pin PN 78 M 82001 6 7 Bolt 7105 13 00 001 2 8 Washer 13 PN 78 M 82005 2 ...

Page 126: ...CynkoMet T 104 6 126 NOTES ...

Page 127: ...CynkoMet T 104 6 127 NOTES ...

Page 128: ...CynkoMet T 104 6 128 NOTES ...

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CynkoMet T-104, Instructions For Use And Operation

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