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2410-41, 2410-42 and 2410-43 FEP Maintenance & Support Guide

6-1

Revision 1.0, May 2006

CHAPTER 6

SERVICEABLE COMPONENTS

6.1

SERVICEABLE COMPONENTS

All of the Field Replaceable Units (FRU) of an FEP are serviceable from the front of the unit without
the need to dismount an installed FEP from its rack. Table 5-1 lists all the field replaceable units and the
associated CLEI codes and Cyclone part numbers.

Table 6-1. CLEI Number and Barcode

Cyclone Part

Number

Qty

Description

CLEI Number

ECI Code

Barcode

600-2410-43-A0

600-2014

1

5 slot CPCI-AC: 2410 Chassis

ANM1P00ERA

449528

CM824-1G-T3

3

CPCI-824 Processor Board with Four Ethernet

Ports

ANC4SW0GAA

142029

370-1302-02

2

AC Power supply: 2410 Chassis

ANPUK30MAA

142035

370-1300

1

Fan / Filter Assembly: 2410 Chassis

GCNYAANFAA

436784

370-1303

Filter (only): 2400/2410 Chassis

600-2410-43-D0

600-2015

1

5 slot CPCI-DC: 2410 Chassis

ANM1R00ERA

449529

CM824-1G-T3

3

CPCI-824 Processor Board with Four Ethernet

Ports

ANC4SW0GAA

142029

370-1301-02

2

DC Power supply: 2400 /2410Chassis

ANPUL40MAA

142037

370-1300

1

Fan / Filter Assembly: 2400/2410 Chassis

GCNYAANFAA

436784

370-1303

Filter (only): 2400/2410 Chassis

600-2410-42-A0

600-2014

1

5 slot CPCI-AC: 2410 Chassis

ANM1P00ERA

449528

CM824-1G-T3

2

CPCI-824 Processor Board with Four Ethernet

Ports

ANC4SW0GAA

142029

370-1302-02

2

AC Power supply: 2410 Chassis

ANPUK30MAA

142035

370-1300

1

Fan / Filter Assembly: 2400/2410 Chassis

GCNYAANFAA

436784

370-1303

Filter (only): 2410 Chassis

600-2410-42-D0

600-2015

1

5 slot CPCI-DC: 2410 Chassis

ANM1R00ERA

449529

CM824-1G-T3

2

CPCI-824 Processor Board with Four Ethernet

Ports

ANC4SW0GAA

142029

370-1301-02

2

DC Power supply: 2410 Chassis

ANPUL40MAA

142037

370-1300

1

Fan / Filter Assembly: 2410 Chassis

GCNYAANFAA

436784

370-1303

Filter (only): 2400/2410Chassis

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Summary of Contents for 2410-41

Page 1: ...herein to improve reliability function or design Cyclone Microsystems Inc neither assumes any liability arising out of the application or use of any product or circuit described herein nor does it convey any license under its right or the rights of others Revision 1 0 May 2006 DO NOT RELEASED FOR DISTRIBTUION Cyclone P N 800 2410 Copyright 2006 by Cyclone Microsystems Inc 2410 41 2410 42 2410 43 F...

Page 2: ...Revision Changes Revision 1 0 May 2006 Chapter 1 2 Specifications DC Only Power Rating Changed from 36 72 Vdc to 48 Vdc Nominal Regulatory Compliance UL 60950 1 2003 First Edition and CSA C22 2 No 60950 1 03 1st Ed April 1 2003 Chapter 3 1 Installation Guidlines Included Rack Mount Safety Warnings ...

Page 3: ...1 Power Connector 2 9 2 9 1 1 DC Power Connectors 2 9 2 9 1 2 AC Power Connectors 2 10 2 9 1 3 Ground Studs 2 11 2 9 2 CPCI 824 Console Connector 2 11 2 9 3 10 100Base T Ethernet Port Connector 2 11 2 9 4 10 100 1000Base T Ethernet Port Connector 2 12 CHAPTER 3 3 1 INSTALAATION GUIDELINES 3 1 CHAPTER 4 4 1 FEP INITIALIZATION AND BUILT IN SELF TEST 4 1 CHAPTER 5 5 1 PERIODIC MAINTENANCE 5 1 CHAPTER...

Page 4: ... METHODOLOGY 7 1 7 2 ASSUMPTIONS 7 1 7 3 CONFIGURATION 7 2 7 4 RESULTS 7 2 CHAPTER 8 8 1 OVERVIEW 8 1 8 2 HARDWARE 8 1 8 3 SOFTWARE AND FIRMWARE 8 1 8 4 EFFECTIVE PERIOD OF WARRANTY 8 1 8 5 REPAIRED OR REPLACEMENT PRODUCT OUT OF WARRANTY 8 1 8 6 SERVICE POLICY 8 2 APPENDIX A A 1 ADDITIONAL INFORMATION A 1 ...

Page 5: ...ent 5 2 LIST OF TABLES Table 1 1 Specifications 1 2 Table 2 1 600 2410 43 D0 FEP Front Panel Description 2 1 Table 2 2 600 2410 42 D0 FEP Front Panel Description 2 2 Table 2 3 600 2410 41 D0 FEP Front Panel Description 2 3 Table 2 4 600 2410 43 A0 FEP Front Panel Description 2 4 Table 2 5 600 2410 42 A0 FEP Front Panel Description 2 5 Table 2 6 600 2410 41 A0 FEP Front Panel Description 2 6 Table ...

Page 6: ... versions and features two redundant hot swappable power supplies The 2410 43 2410 42 and 2410 41 system also monitors power supply fan status and temperature in an effort to detect and provide early alert to component failures The part numbering system for the 600 2410 series of FEPs is as shown in Figure 1 1 Figure 1 1 FEP Part Numbering 1 2 SPECIFICATIONS Table 1 1 lists the specifications for ...

Page 7: ...C version Voltage 90 264 Vac Current Max 3A Power Dissipation 175 BTU hr Frequency 47 63 Hz Connector Ethernet ports Console serial ports E1 ports 10 100 BaseTx RJ45 RJ11 75ohm BNC Transmit Receive Electrical DC version Voltage 48 Vdc Nominal Current Max 6 5A Power Dissipation 175 BTU hr Connector Gigabit Ethernet ports 100 Megabit Ehternet ports Console Serial ports 10 100 100 BaseTx RJ45 10 100 ...

Page 8: ...armful interference to radio communi cations Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Caution Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This di...

Page 9: ... 4 CPCI 824 Reset Switch 5 FEP Ground Lugs 6 Power Supply A 7 Power Supply B 8 0 CPCI 824 9 1 CPCI 824 10 2 CPCI 824 11 Fan Filter Assembly 48 VDC B 48 VDCA RESET I O FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ONSOLE ACT IOP PWR0 FN0 FN1 PWR1 LNK0 LNK1 10 100 ENET1 10 100 ENET0 C ON SO LE HOT SWAP C ONSOLE HOT SWAP ETHERNET 1 ETHERNET 0 ST1 ST0 ACT IOP PWR0 FN0 F...

Page 10: ...me 1 Power Connector A 2 Power Connector B 3 FEP Power supply ON OFF Switch 4 CPCI 824 Reset Switch 5 FEP Ground Lugs 6 Power Supply A 7 Power Supply B 8 0 CPCI 824 9 1 CPCI 824 10 Fan Filter Assembly 48 VDC B 48 VDCA RESET I O FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ON SOLE ACT IOP PWR0 FN0 FN1 PWR1 LNK0 LNK1 10 100 ENET1 10 100 ENET0 C ON SOLE HOT SWAP ETHER...

Page 11: ...fies each item Table 2 3 600 2410 41 D0 FEP Front Panel Description No SLOT Name 1 Power Connector A 2 Power Connector B 3 FEP Power supply ON OFF Switch 4 CPCI 824 Reset Switch 5 FEP Ground Lugs 6 Power Supply A 7 Power Supply B 8 0 CPCI 824 9 Fan Filter Assembly 48 VDC B 48 VDCA RESET I O FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ONSOLE ACT IOP PWR0 FN0 FN1 PW...

Page 12: ...OFF Switch B 5 CPCI 824 Reset Switch 6 FEP Ground Lugs 7 0 CPCI 824 8 1 CPCI 824 9 2 CPCI 824 10 Power Supply A 11 Power Supply B 12 Fan Filter Assembly 10 FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ONSOLE ACT IOP PWR0 FN0 FN1 PWR1 LNK0 LNK1 C ONSOLE HOT SWAP C ON SO LE HOT SWAP 10 100 ENET1 10 100 ENET0 ETHERNET 1 ETHERNET 0 ST1 ST0 PWR0 FN0 LNK0 LNK1 10 100 ENE...

Page 13: ...onnector A 2 FEP Power supply ON OFF Switch A 3 Power Connector B 4 FEP Power supply ON OFF Switch B 5 CPCI 824 Reset Switch 6 FEP Ground Lugs 7 0 CPCI 824 8 1 CPCI 824 9 Power Supply A 10 Power Supply B 11 Fan Filter Assembly FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ONSOLE ACT IOP PWR0 FN0 FN1 PWR1 LNK0 LNK1 C ONSOLE HOT SWAP 10 100 ENET1 10 100 ENET0 ETHERNET...

Page 14: ...2 6 600 2410 41 A0 FEP Front Panel Description No SLOT Name 1 Power Connector A 2 FEP Power supply ON OFF Switch A 3 Power Connector B 4 FEP Power supply ON OFF Switch B 5 CPCI 824 Reset Switch 6 FEP Ground Lugs 7 0 CPCI 824 8 Power Supply A 9 Power Supply B 10 Fan Filter Assembly FRONT END PROCESSOR 2410 SERIES ETHERNET 1 ETHERNET 0 C P C I 8 2 4 ST1 ST0 C ON SOLE ACT IOP PWR0 FN0 FN1 PWR1 LNK0 L...

Page 15: ... 0 for CPCI 824 and will light And remain on for some time after a reset or power on and turn off 6 0 CPCI 824 ST1 Indicates status 1 for CPCI 824 and will light and remain on for some time after a reset or power on and turn off 7 0 CPCI 824 I0P Indicates IOP for CPCI 824 and will light for a short time after a reset or power on and then turn off 8 0 CPCI 824 ACT Indicates CPCI 824 activity and wi...

Page 16: ...ously if port 1 is connected to a functional network or Ethernet port 13 0 CPCI 824 10 100 Ethernet 0 ACT Indicates network activity for port 0 and will blink during transmit and receive activity 14 0 CPCI 824 10 100 Ethernet 0 LNK Indicates link integrity for Ethernet port 0 and will remain on continuously if port 0 is connected to a functional network or Ethernet port 15 0 CPCI 824 10 100 Ethern...

Page 17: ...onnector There are two power supply connectors on the right hand side of the FEP 2 9 1 1 DC Power Connectors The DC power connector is military style circular bayonet connector with the contact arrangement and pin assignment as shown in Figure 2 4 Mating connector part numbers backshell part numbers and cable clamp backshell part numbers are as follows Manufacturer Mating Connector Backshell Cable...

Page 18: ...0 and 600 2410 41 D0 should use 14 AWG wire and the color code as follows 2 9 1 2 AC Power Connectors The AC power connector is a 3 pin connector See Figure 2 9 The power Connector is a standard IEC type recessed power receptacle Figure 2 9 AC Power Connector Color Signal Contact Red 48 VDC A Black 48 VDC Return B Green Yellow Chassis ground D 48 VDC 48 VDC Return Ground A D B C Neutral Live Groun...

Page 19: ...e data ground The connector assignment is as shown in Table 2 9 Normal system operation does not require a connection to the CPCI 824 console connector Diagnostic or debug activity may require connecting to the CPCI 824 console connector A cable connecting the console port to a standard DB25 connector is available from Cyclone Microsystems P N 530 2006 A terminal or PC running a terminal emulation...

Page 20: ...in Signal Description 1 TX Transmit output 2 TX Transmit output 3 RX Receive input 4 N C 5 N C 6 RX Receive input 7 N C 8 N C Pin Signal 10 100Base T Description 10 100Base t Signal 1000Base T Description 1000Base T 1 Not Used N C 2 Not Used TRD2 Input Output 3 Not Used TRD2 Input Output 4 RX Input TRD1 Input Output 5 RX Input TRD1 Input Output 6 Not Used N C 7 Not Used N C 8 Not Used TRD3 Input O...

Page 21: ... to installing the equipment in an environment compatible with the maximum ambient temperature Tma specified by the manufacturer 7 Reduced Air Flow Installation of the equipment in a rack should be such that the amount of air flow required for safe operation of the equipment is not compromised 8 Mechanical Loading Mounting of the equipment in the rack should be such that a hazardous condition is n...

Page 22: ...icate the last successfully completed stage of the board initialization sequence The following table describes the startup LEDs Table 4 1 CPCI 824 Initialization LED Pattern Description All LEDs On Reset Applied All LEDs Off Executing Reset vector Port 0 Act On Port 0 Lnk On GT 64130 in single GT mode Port 0 Act On Port 0 Lnk On Port 1 Lnk On SDRAM memory controller initialized Port 0 Act On Port ...

Page 23: ...uing Port 3 Act On MPC8260 CPM reset and initialized Serial port initialized Instruction cache enabled Data cache enabled Exception vectors initialized CPCI bridge initialized Port 3 ACT On Port 3 Lnk On InitBoard Completed Entering pSOSystem LEDs are under application control at this point TFTP Boot application frimware does not utilize the LEDs All LEDs On Reset Applied ...

Page 24: ... filter or fan should be done with power off The fan and air filter assembly is located on the left hand side of the FEP unit Replacement filters can be purchased from Cyclone Micro systems Cyclone part number 370 1303 Table 5 1 Air Filter Replacement 1 Loosen the four screws retaining the Fan Air Filter assembly 2 Remove the Fan Air Filter assembly 3 The air flow element slides out the narrow ope...

Page 25: ...PERIODIC MAINTENANCE 5 2 2410 41 2410 42 and 2410 43 FEP Maintenance Support Guide Revision 1 0 May 2006 Figure 5 1 Air Filter Replacement Fans The filter slides out this way Filter ...

Page 26: ...Filter only 2400 2410 Chassis 600 2410 43 D0 600 2015 1 5 slot CPCI DC 2410 Chassis ANM1R00ERA 449529 CM824 1G T3 3 CPCI 824 Processor Board with Four Ethernet Ports ANC4SW0GAA 142029 370 1301 02 2 DC Power supply 2400 2410Chassis ANPUL40MAA 142037 370 1300 1 Fan Filter Assembly 2400 2410 Chassis GCNYAANFAA 436784 370 1303 Filter only 2400 2410 Chassis 600 2410 42 A0 600 2014 1 5 slot CPCI AC 2410...

Page 27: ...rcuit board card edge with the card guides inside the unit Care should be taken to insert the board horizontally as flat as possible so as not to interfere with components on the board below or interfere with the underside of the board above Fully seat the board by pressing firmly on both ejector handles or pressing at the center of the board s front panel 6 3 FAN TRAY REMOVAL AND INSTALLATION The...

Page 28: ... switch for 2 power supplies The power supplies of the FEP are serviceable from the front of the unit The FEP does NOT have to be removed from its rack to service the power supplies The FEP will operate with one power supply installed Since the power supplies are hot swappable they can be removed or installed without switching off the power 6 4 1 Power Supply Removal The two power supplies of the ...

Page 29: ...which is failures per billion hours Mean Time Between Failures MTBF is the inverse of the failure rate and is the average time between failures 7 2 ASSUMPTIONS Ambient input air temperature does not exceed 30 deg C Ground Fixed Controlled Environment Components are Quality Level I Component stress levels do not exceed rated limits i e power dissipation junction temperature etc In other words compo...

Page 30: ...00 600 2410 42 D0 CPCI 824 CM821 064 00 T3 2920 342466 3228 309789 DC Power Supply 2410 Chassis 370 1301 02 2172 460405 2172 460405 Fan Filter Assembly 2400 2410 Chassis 370 1300 100 10000000 100 10000000 600 2410 42 A0 CPCI 824 CM824 1G T3 2920 342466 3228 309789 AC Power Supply 2410 Chassis 370 1302 02 2332 428816 2332 428816 Fan Filter Assembly 2400 2410 Chassis 370 1300 100 10000000 100 100000...

Page 31: ... RESULTS ITEM Failure Rate 250 C MTBF 250 C Failure Rate 300 C MTBF 300 C 600 2410 43 D0 5520 181 159 7114 140568 600 2410 43 A0 5680 176 056 7274 137476 600 2410 42 D0 5192 192 604 5500 181818 600 2410 42 A0 5352 186 846 5660 176678 600 2410 41 D0 3732 267 953 3886 257334 600 2410 41 A0 3892 256 937 4046 247158 ...

Page 32: ...Cyclone under this warranty are at its option to replace or repair without charge any defective component of such products 8 3 SOFTWARE AND FIRMWARE Cyclone warrants that Software and Firmware supplied shall conform to the then current published documentation applicable to such programs Cyclone for the effective period of the warranty set out below will upon written notice from the Buyer documenti...

Page 33: ...dified by the Buyer Cyclone shall have no liability for incidental or consequential damages of any kind arising out of the sale installation or use of its products 8 6 SERVICE POLICY Out of repair warranty will be accomplished expeditiously at a charge published on the current price schedule plus shipping A full description of the failure must be enclosed with the product Shipments arriving at Cyc...

Page 34: ...0 May 2006 APPENDIX A MANUALS A 1 ADDITIONAL INFORMATION Additional information for each of the boards used in the FEP can be found in their respective User s Manual These manuals are available from Cyclone Microsystems Part Number Description 800 0824 CPCI 824 User s Manual ...

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