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Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. TROTTER and the TROTTER logo are registered
trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered trademarks of Cybex International, Inc.
Safety Sentry™ is a registered trademark of Cybex international, Inc. Polar is a registered trademark of Polar.

DISCLAIMER:

Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We

reserve the right to revise this document at any time or to make changes to the product described within it without notice or
obligation to notify any person of such revisions or changes.

© 2003, Cybex International, Inc. All rights reserved. Printed in United States of America.

10 Trotter Drive Medway, MA 02053 • 800-766-3211 • 508-533-4300 • FAX 508-533-5183
www.eCybex.com • [email protected] • [email protected] • LT-16601-4 Rev J • April 2003

Cybex TROTTER Elite Treadmill

Owner’s & Service Manual

Cardiovascular Systems

Part Number LT-16601-4 Rev J

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Summary of Contents for TROTTER

Page 1: ...entations or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligatio...

Page 2: ......

Page 3: ...______________________ Serial Number ____________________________________________________________ Installation Date mm dd yy ______ ______ ______ By __________________________ Date of Purchase _____ _...

Page 4: ...SERVICE CYBEX INTERNATIONAL 10 TROTTER DRIVE MEDWAY MA 02053 9934 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 73 MEDWAY MA POSTAGE WILL BE PAID...

Page 5: ...s for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment...

Page 6: ...Cybex TROTTER Elite Treadmill Owner s Service Manual Page ii NOTE For European customers only...

Page 7: ...aintenance Warnings Cautions 4 1 Regular Maintenance Activities 4 1 Cleaning Your Treadmill 4 1 Running Belt Maintenance 4 2 Other Preventive Maintenance 4 6 Service Schedule 4 7 Log Sheet 4 8 Table o...

Page 8: ...This page intentionally left blank...

Page 9: ...product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance w...

Page 10: ...erstand the Owner s Manual and all warnings posted on the unit before using Read and understand emergency stop procedures DO NOT wear loose or dangling clothing while using Keep all body parts towels...

Page 11: ...amaged Seek service from a qualified technician DO NOT place the cord near heated surfaces or sharp edges DO NOT use the treadmill outdoors DO NOT operate the treadmill around or where aerosol spray o...

Page 12: ...er Service at 800 766 3211 If you live outside of the USA call 508 533 4300 For location or part number of labels see the parts list and exploded view diagram This information can be found in the Serv...

Page 13: ...Cybex TROTTER Elite Treadmill Owner s Service Manual Underneath Motor Cover Safety Page 1 5...

Page 14: ...Cybex TROTTER Elite Treadmill Owner s Service Manual VARNING KOPPLA IFR N STR MMEN INNAN SERVICE UTF RS Safety Page 1 6...

Page 15: ...ot avoided may result in minor or moderate injury There are no caution decals used on the TROTTER Elite treadmill However there is a caution in the installation instructions for initial installation o...

Page 16: ...ion remove the e stop key and the treadmill will come to a stop Before using the treadmill clip the e stop key as described below 1 Clip the e stop key to your clothing NOTE Be sure the string is free...

Page 17: ...ures Safety Sentry Contact Heart Rate Polar PDA PC Upload frame color choices include white texture black texture silver vein black chrome platinum sparkle evergreen suede or cobalt blue Optional Feat...

Page 18: ...Cybex TROTTER Elite Treadmill Owner s Service Manual Specifications Page 2 2 This page intentionally left blank...

Page 19: ...pressing the Quick Start key Quick Start skips the Program Setup Mode and begins immediately in Manual Mode Manual Mode This begins immediately after pressing the Quick Start key In Manual Mode you ca...

Page 20: ...tings with the arrows and press Enter to proceed 5 The treadmill begins a countdown 3 2 1 after which it accelerates the belt to the speed of the program that you selected 6 Hold the handrails while y...

Page 21: ...uick Start key NOTE No prompts will occur in Manual Mode While in Manual Mode customize your workout Speed Incline and enter your Weight by pressing those keys NOTE For the most accurate calorie count...

Page 22: ...belt to stop The right window changes to OFF and the left window shows an alternating pattern of o and o Replacement of the key causes Workout Review to begin 13 When you complete a program the treadm...

Page 23: ...eel faint or need to stop your treadmill in an emergency situation 1 Grip handrails for support 2 Step onto the top steps 3 Pull the e stop key off the console The function of the emergency stop The e...

Page 24: ...ta when changing from one program to another program or from Manual Mode to a program Changing Workout Time Press Time to alter the amount of time you plan to workout You can change Time before or dur...

Page 25: ...interfere with the heart rate signal include excessive movement body composition hydration too loose grip too tight grip running excessive dirt powder or oil leaning or resting on grips NOTE Cybex do...

Page 26: ...heart rate is determined the center window displays the BPM and the Heart LED lights up See Figure 4 The color of the light represents a scale of low to high target heart rate Blue 0 69 beats per min...

Page 27: ...achieve exactly the fitness goals you desire including weight loss conditioning endurance or maintenance of overall health The program choices are summarized as follows Manual Mode You control speed...

Page 28: ...ses columns of lights to show the progress of your workout The height of the column represents METS specifically the highest METS you reached in that period The length of the period is one minute of y...

Page 29: ...is particularly useful for those individuals who are balancing calorie consumption and use See Figure 5 Cybex TROTTER Elite Treadmill Owner s Service Manual Speed Profiles Show Level 10 Elevation Calo...

Page 30: ...e frequent the use of elevation including decline These may also be thought of as elevation intervals Each use of elevation is considered a work segment in levels 1 through 3 each work segment is foll...

Page 31: ...Repeating Segment 5K Run Cool Down in Minutes 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6...

Page 32: ...ation As the level goes up so does the level of intensity Like the golf course there are uphill and downhill sections which not only contribute to the intensity of the exercise but also provide the ad...

Page 33: ...am Segments in Yards Repeating Segment 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8 0...

Page 34: ...user will notice that as their fitness level improves and using a given time and heart rate that they will see more ground covered more calories burned and a higher MET level during the program See F...

Page 35: ...levation Cool Down Warm Up Cool Down Based on Age Selective HR and Response to Exercise Heart Rate 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11...

Page 36: ...rove the overall efficiency of their cardio respiratory system Unlike some of the other treadmill programs that incorporate low and moderate intensity segments the Cardio program contains overall high...

Page 37: ...ed Elevation Cool Down Warm Up Cool Down Profiles Show Level 10 at 20 Minutes Cardio Custom 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15...

Page 38: ...ne minute segments The first segment represents the baseline of the program and may also be considered to be a rest segment later In minutes two and three elevation will be increased In minute four th...

Page 39: ...m 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 11 0 12 0 7 0 12 4 MPH KPH...

Page 40: ...the instructions below 1 Select and complete a workout A Choose Manual Mode to create your own workout or any program to modify a programmed workout B Include a three to five minute warm up period C C...

Page 41: ...ed personnel Failure to do so could result in serious injury Preventive maintenance activities must be performed to maintain normal operation of your treadmill Keeping a log sheet of all maintenance a...

Page 42: ...ver straight up the screws and side covers will stay in place Use a vacuum attachment or hand vacuum to clean the exposed elevation assembly drive motor lower electronics and the surrounding areas Als...

Page 43: ...Figure 1 NOTE Be sure to adjust each bolt equally on each side B Turn the power on and press the Quick Start key C Press the Speed to bring the speed up to 3 5 4 mph 5 6 6 4 kph Allow the treadmill to...

Page 44: ...our step to feel if the belt is slipping If the belt does slip use a wrench to equally tighten both rear roller adjustment bolts 1 2 of a turn clockwise Adjust the belt until no further slipping is fe...

Page 45: ...or if the deck feels grooved yet highly polished the deck should be replaced In time a worn belt and deck can cause high current draw and ultimately motor failure For instructions on replacing the bel...

Page 46: ...Replace the running belt Check the current draw Measure motor voltage at maximum speed with no load NOTE See the Service chapter of this manual for detailed procedures for the maintenance activities l...

Page 47: ...Service Schedule Cybex TROTTER Elite Treadmill Owner s Service Manual Preventive Maintenance Page 4 7...

Page 48: ...tor Current 3 mph 4 8 kph Motor Voltage 12 4 mph 20 kph without load with load Notes Total Miles Total Hours Motor Current 3 mph 4 8 kph Motor Voltage 12 4 mph 20 kph without load with load Notes Tota...

Page 49: ...uld be well lit and well ventilated Locate the treadmill on a structurally sound and level surface do not place in recessed areas or on plush carpet a few feet away from walls and other equipment Each...

Page 50: ...e treadmill user s orientation 1 Read and understand all instructions thoroughly before assembling the treadmill NOTE Each step number in the assembly instructions tells you what you will be doing The...

Page 51: ...Elite Manual in box NA 1 LT 16314 Assembly Poster NOTE NA means not applicable C Check off each item in the CPA Cybex Programming Advantage pack as you find it See Figure 2 Cybex TROTTER Elite Treadm...

Page 52: ...ual 4 7 1 4 3 2 5 2 2 6 2 4 2 3 8x 1x 2x 8x Figure 3 4 3 2 8x 1x 2x 8x Hardware Actual Size Item Qty Part Number Description 2 8 HS 16929 Screw hex head whiz lock 3 8 16 x 5 8 3 2 HS 16950 Screw butto...

Page 53: ...admill See Figure 4 5 Pivot the console and uprights into position A Remove all plastic wrapping except the white wrapping on the uprights B Ensure that the display cable does not get pinched in step...

Page 54: ...step 7C See Figure 5 B Using a 9 16 socket wrench with a 4 extension attach the uprights with six of the 3 8 16 x 5 8 hex head whiz lock screws NOTE Do not securely tighten the screws until step 7C S...

Page 55: ...10 Arrange power cord A Decide whether you will plug the power cord into an outlet near the front of the treadmill or the back of the treadmill Follow the corresponding routing procedure below NOTE Do...

Page 56: ...n the power cord into the back exit hole with the curved end first d Using a Phillips head screwdriver secure the left end cap See Figure 12 B Wind the excess power cord onto the arms See Figure 12 C...

Page 57: ...e screws are catching the motor cover s holes 12 Level your treadmill A Confirm that your treadmill is on a level surface 13 Attach emergency stop key A Confirm that the emergency stop key is in place...

Page 58: ...or located on the back of the console See Figure 15 B Connect the other end of the CPA cable into your computer C Sign on to the internet and go to www ecybex com education cpa for more information CP...

Page 59: ...nds a tone for each count After it reaches one 1 the treadmill gives a longer tone and then begins accelerating the belt to reach 1 mph 1 6 kph 5 The bottom left display will flash the time and the ri...

Page 60: ...selection Each time you press Weight the next set of data is displayed in the following order Unit Choices are Eng or Euro measurements English is the default Line This is the frequency of the power...

Page 61: ...3 for more details about Remember You must press Enter after changing a value for that value to be stored 3 To exit Test Mode press the Stop key twice Your treadmill is now ready for use Follow the i...

Page 62: ...Cybex TROTTER Elite Treadmill Owner s Service Manual This page intentionally left blank Setup Assembly Page 5 14...

Page 63: ...rder parts and find information on the web at www eCybex com or by email at techhelp cybexintl com Serial Number Voltage Your serial number and voltage can be found on the front of your treadmill For...

Page 64: ...r replacement The technician will assign you an RMA number and will send you an ARS label The ARS label and RMA number must be clearly displayed on the outside of the package that contains the item s...

Page 65: ...be reported to the carrier as soon as possible Upon discovery of the damage a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days...

Page 66: ...Cybex TROTTER Elite Treadmill Owner s Service Manual This page intentionally left blank Customer Service Page 6 4...

Page 67: ...et on the two steps WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplu...

Page 68: ...st Mode press Stop Stuck Key List If Test Mode occurs without holding any keys a key may be stuck closed or Error 7 may have occurred You may need to replace the upper and or lower display overlay See...

Page 69: ...point indicates the pulses from the speed sensor on the motor Key Functions While in Test Mode press the following keys for desired information Quick Start Starts the belt at 1 0 mph 1 6 kph Also wil...

Page 70: ...rocess See I E C then B Err3 Speed sense lost See I E A B and C Err5 No 0 switch sense within timed limits This is declared when the timed elevation reaches 2 without tripping the index See F and A Er...

Page 71: ...er display and the weight of the person NOTE Call Cybex Customer Service to confirm that the load is within acceptable range Loads over 200 are generally unacceptable E Press Stop to exit Test Mode 2...

Page 72: ...le range 6 Attach the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side Speed Sensor Adjustment Tools Requ...

Page 73: ...left window If it fluctuates in over 0 5 mph increments then your speed sensor gap needs to be readjusted E Press Stop and turn the power switch to the off O position F Enter Test Mode again and chec...

Page 74: ...the Speed Up key once to set the treadmill speed to 1 0 mph 1 6 kph WARNING Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the treadmil...

Page 75: ...the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Speed Calibration 1 Calibrate the speed A Stay off the running belt during this procedure CAUTION Dur...

Page 76: ...t wrench 9 16 Socket wrench with a 3 extension WARNING Disconnect the power cord before beginning this procedure 1 Disconnect the external power source A Turn the main power switch on the left side to...

Page 77: ...d or socket wrench loosen the two rear roller bolts one roller bolt on each side NOTE Loosen each bolt evenly making sure not to loosen either bolt too many turns before moving to the other bolt See F...

Page 78: ...need to remove it for this procedure B Place a 9 16 socket wrench with a 3 extension in the left front roller access hole Remove the left front roller screw See Figure 8 NOTE Leave the front roller in...

Page 79: ...2 socket wrench loosen but do not remove the two screws on the motor saddle See Figure 9 12 Remove the drive belt A If you are changing the drive belt slip the drive belt around the flywheel pulley an...

Page 80: ...olt in first and then hold the rear roller up while you pivot the group of hardware into the rear roller slot Be sure the bronze bushing is touching the head of the bolt See Figure 11 C Using a 3 4 so...

Page 81: ...ep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging the...

Page 82: ...It will snap out C Disconnect the motor cable from the lower board and line filter NOTE You will disconnect four wires red black yellow and green See Figure 13 D Carefully remove the drive motor NOTE...

Page 83: ...flywheel screw washers and motor ansi square key from the old motor See Figure 14 B Place the flywheel in position on the new motor and slide the motor key into the slot on the flywheel See Figure 14...

Page 84: ...ular brush covers to remove it from the motor See Figure 15 B Lift off the round brush cover See Figure 15 If necessary carefully pry the cover up using a flathead screwdriver 12 Remove the brushes A...

Page 85: ...se as new brushes wear in If you reinstall the original brushes it is good to install them facing their original position Reversing the orientation of the brush can cause a clicking noise during opera...

Page 86: ...tor cables A Connect the motor cable to the lower board and line filter as shown in Figure 13 red to A1 black to A2 yellow to BW and green to the line filter NOTE For internationally installed treadmi...

Page 87: ...re catching the center motor cover s holes 21 Perform the appropriate procedures as noted below A Follow the Speed Calibration procedure located in this chapter required B If you replaced the motor fo...

Page 88: ...will be required to properly lift the treadmill Always use proper lifting methods when moving heavy items A While two people are lifting the front of the treadmill have a third person place a wooden b...

Page 89: ...the elevation port The connector can only fit in one direction E Place the lower board shield in position and push the clips down NOTE The clips will snap in F Tie the elevation cable with the tie fr...

Page 90: ...screws on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Disconnect the cables from the lower co...

Page 91: ...llips head screwdriver secure the four screws that hold the bracket to the base 7 Connect the cables to the lower control board A Connect the cables to the lower control board This includes the elevat...

Page 92: ...the screws are catching the center motor cover s holes See Figure 2 12 Calibrate speed A Follow the Speed Calibration procedure located in this chapter Power Cord NOTE This procedure will cover the p...

Page 93: ...e Figure 4 4 Remove the left side panel A Pull the left side panel out and off the treadmill Power Switch 5 Remove the power switch A Using a Phillips head screwdriver remove the two screws that hold...

Page 94: ...nnect the black cable to the front left fast on on the line filter and route it through the access hole C Connect the ends of these two cables to the lower board The white connects to the fast on labe...

Page 95: ...on the left side to the off O position B Unplug the treadmill from the power outlet NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underne...

Page 96: ...umper See Figure 24 B Using a Phillips head screwdriver remove the four Phillips head screws that hold the display board to the console C Gently pull the display board up to disconnect it from the CSA...

Page 97: ...ure will cover the contact heart rate board and the CSAFE board with a jumper Tools Required Phillips head screwdriver ESD Electro Static Discharge grounding strap 1 Disconnect the external power sour...

Page 98: ...that hold the heart rate board in place F Turn the heart rate board over and use a Phillips head screwdriver to remove the screw from the heart rate bracket See Figure 26 5 Attach the heart rate brac...

Page 99: ...et and heart rate bracket and secure it tightly See Figure 25 C Using a Phillips head screwdriver secure the console front to the handrail with other eight black screws removed during step 4B D While...

Page 100: ...er use an ESD grounding strap This eliminates the potential voltage static difference between you and the equipment you are working on Wear an ESD strap for the rest of this procedure 2 Remove the top...

Page 101: ...g up See Figure 28 C Push the display cable down through the handrail and out the handrail s bottom hole See Figure 29 NOTE Twisting the cable as you push will help it go through D Push the display ca...

Page 102: ...ghten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Cybex TROTTER Elite Treadmill Owner s Service Manual Service Page 7 36 Figure 29 Shield Display...

Page 103: ...e top console back NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath the console cover use an ESD grounding strap This eliminates t...

Page 104: ...dard or or Custom Color 17 DE 16705 Decal Safety walk 18 HS 16875 Screw SEM ext 1 4 20 x 1 2 PNHD Phil 19 EH 10291 Anchor Cable Tie 20 EH 00986 Cable Tie without anchor 21 PL 16737 Plug Power Cord Gro...

Page 105: ...y 69 AX 17762 Motor Base Plate Assy 70 HS 16849 Screw 5 16 18 x 2 0LG H x HD GR5 Tap 71 HW 00165 Washer Lock Ex 5 16 Zinc 72 FM 16774 Spacer Motor Base 73 HB 16426 Bushing Flanged 1 0ID x 1 12OD x 75L...

Page 106: ...h Power On Off 123 SW 10523 Switch On Off NS AF 16833 Bracket Salutron Ground NS AF 16834 Bracket Salutron Mount NS LT 16601 4 Owner s Service Manual TROTTER Elite English NS LT 16777 Cybex Institute...

Page 107: ...Cybex TROTTER Elite Treadmill Owner s Service Manual Page 7 41...

Page 108: ...LUE WHT ORG GRAY WHT YLW WHITE GND 5V SIG AW 16572 DOM 208 240V 50 Hz AW 16638 POWER CORD E AW 16830 B A D F C E OPTO S SHIELD ROW 2 LED COL 1 LED ROW 4 LED ROW 3 SWITCH ROW 1 SWITCH 2 1 X 6 4 5 3 FLE...

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