CYBEX Total Body 770AT Assembly Instructions After Remanufactured Download Page 6

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Lift and move unit

1. 

Remove large bolts and shipping supports. Keep package material on linkage arms at this 
time. This will protect the paint from scratching during assembly.

2. 

Grasp each rear support leg firmly and lift with one person on each side.

3. 

Lift the lower rear support legs using proper lifting methods so the front transport wheels are 
able to roll on floor.

4. 

Move unit to intended location.

5. 

Lower rear support legs.

Attach 770AT console assembly

.

1. 

Plug the upper heart rate cable into the lower heart rate cable.

Lower Heart 

Rate Cable

Upper Heart 

Rate Cable

Upper Display 

Cable

Console

Locknuts (4)

Bolts (4)

iPod 

Cable

Frame

Lower Display 

Cable

2. 

Plug the upper display cable into the lower display cable.

3. 

Place the console into position on the frame. Do not pinch cables while lowering the console.

4. 

Insert (from underneath) the four bolts into the frame and console.

5. 

Thread the four locknuts onto the bolts by hand.

6. 

Tighten the four bolts and locknuts with a 7/32” Allen wrench and a 9/16” open-end wrench.

Summary of Contents for Total Body 770AT

Page 1: ...Assembly Instructions after Remanufactured Unit is Partly Assembled Refer to Pages 32 39 for assembly of the remanufactured unit...

Page 2: ...1 1 Varies Base assembly 2 1 Varies Console assembly 3 2 12090 322 Foot pad 4 1 NA Handle Right 5 1 NA Handle Left 6 1 770A 316 Base Accessory tray 7 1 770A 317 Cover Top Accessory tray 8 1 770A 318 C...

Page 3: ...26 9 10 15 13 17 11 16 14 18 12 7 2 3 6 4 5 19 20 21 22 23 1 8...

Page 4: ...HC700428 BHSCS 375 16 x 2 25 28 1 HF540200 Grommet Nylon 29 4 HN704901 Locknut 375 16 Nylon 30 4 HT592526 Tap Sc 10 12 x 2 00 Pn Hd Phil 31 2 HS307601 Washer Flat 281 ID x 500 OD x 062 32 6 HT532512...

Page 5: ...28 9 10 15 13 17 35 37 31 36 24 11 16 14 18 32 30 27 33 34 33 34 33 33 34 33 32 29 28 34 12 7 2 3 6 4 5 1 8 33 34 34...

Page 6: ...wer rear support legs Attach 770AT console assembly 1 Plug the upper heart rate cable into the lower heart rate cable Lower Heart Rate Cable Upper Heart Rate Cable Upper Display Cable Console Locknuts...

Page 7: ...ing a Phillips screwdriver Install accessory tray top 1 Place the accessory tray top in position on the accessory tray base and route the iPod cable through the notch in the accessory tray Place the i...

Page 8: ...ray bottom Install the grommet to the frame Frame Grommet Install the accessory tray bottom to the accessory tray base with three screws using a Phillips screwdriver Screws 2 Screw Accessory Tray Base...

Page 9: ...sher from the left handle assembly using two 7 32 Allen wrenches Left Handle Washer Pivot Pin Assembly Screw 2 Slide pivot pin assembly out and remove left handle assembly 3 Rotate left handle assembl...

Page 10: ...ght handle assembly in position and slide pivot pin assembly back in place 12 Install the screw and washer to the right handle assembly using two 7 32 Allen wrenches Install the left linkage rod 1 Piv...

Page 11: ...crew Washer Right Arm Flange Spacer Loctite 2 Place a drop of Loctite onto the screw 3 Install the screw washer linkage rod cap and flange spacer using a 3 16 Allen wrench 4 Tighten screw to a minimum...

Page 12: ...n plug so handle does not rub cable during operation 2 Plug left heart rate cable into main frame socket Install handrails 1 Remove three locknuts from the left support leg using two 9 16 open end wre...

Page 13: ...crewdriver Screws 2 Left Inner Rear Cover 4 Install the left outer rear cover with five screws using a Phillips screwdriver Screws 2 Screws 3 Left Outer Rear Cover 5 Install the left top rear cover wi...

Page 14: ...ft Outer Collar Left Inner Collar L 7 Remove three locknuts from the right support leg using two 9 16 open end wrenches Keep the two spacers in place Locknuts 3 Spacers 2 Right Handle 8 Install the ri...

Page 15: ...r 11 Install the right top rear cover with five screws using a Phillips screwdriver Screws 5 Right Top Rear Cover 12 Install the right inner and outer collars with two screws using a Phillips screwdri...

Page 16: ...ck feet Foot Pads 2 Level unit Confirm unit is on a level surface If not use a 9 16 open end wrench to adjust the leveling feet up or down Leveling Feet Visually inspect unit 1 Carefully remove any pa...

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