1
Operations Manual
Monkey
Hot Water Heater
Model # PWH-100/3
120VAC 60HZ 20AMP
Manufactured By: Custom Design &
Fabrication
Do Not Remove
This Page
Page 1: ...1 Operations Manual Monkey Hot Water Heater Model PWH 100 3 120VAC 60HZ 20AMP Manufactured By Custom Design Fabrication Do Not Remove This Page...
Page 2: ...ny Part of the System Does Not Function Properly Manufacturer and Distributors are not Responsible for Misuse of this Equipment Monkey Heater Specifications The Monkey Hot Water Heater System is a com...
Page 3: ...salt water is excess of 135 degrees F for it may crystallize inside the coils Fuel consumption is dependent on the size of the fuel nozzle in use For example a 0 75 size nozzle will use approximately...
Page 4: ...ID hose the minimum recommended flow rate is 4 g p m b Heat Loss from hot water hose NOTE The heat loss is dependent on ID and OD of hose length of hose ambient air and water and length of hose in the...
Page 5: ...should be set at add the recommended suit injection temperature and the hot water heat loss These figures are based on extreme ambient weather conditions If the ambient air is warm then heat loss will...
Page 6: ...PUMPING CONCRETE OR OTHER HAZARDOUS MATERIALS ARE PRESENT IN THE WATER SUCH MATERIALS CAN DAMAGE THE PUMP AND HEATER SYSTEM AND CAUSE SEVERE BURNS AND SKIN IRRITATIONS TO THE DIVER WARNING ALWAYS DIS...
Page 7: ...h either 1 or 2 diesel oil 5 Make sure a flow of water is present through the system WARNING NEVER OPERATE THE FUEL PRESSURE AT THE REGULATOR LESS THAN 100 PSI FAILURE TO OBSERVE THIS WARNING WILL RES...
Page 8: ...OPERATED BY THE DIVER TO ELIMINATE WATER FLOW IF NECESSARY IN THE EVENT OF A UNIT MALFUNCTION SEVERE BURNS MAY OCCUR 10 Once a comfortable working temperature has been achieved fine adjustments can b...
Page 9: ...nit the pump receptacle and stop water flow through the unit in the event of a secondary high limit trip NOTE IF THE SECONDARY HIGH LIMIT CIRCUIT TRIPS THE WATER TEMPERATURE IN THE SYSTEM MUST DROP 15...
Page 10: ...R WARNING ALWAYS KEEP CONTROL PANEL COVER CLOSED DURING INCLEMENT WEATHER TO PREVENT DAMAGE TO ELECTRICAL COMPONENTS IN THE SYSTEM WARNING SHOCK HAZARD DO NOT TOUCH ANY ELECTRICAL COMPONENTS IN THIS S...
Page 11: ...ct all pump fittings Invert the pump to remove all water 5 Submerge the pump in a BIO safe solution of anti freeze 6 Reconnect the pump to the power supply to flood the system with anti freeze Pump um...
Page 12: ...correctly WARNING DO NOT OPERATE UNIT IF ANY COMPONENT IN THE SYSTEM IS NOT FUNCTIONING CORRECTLY TO DO SO COULD CAUSE SEVERE BURNS TO THE DIVER OR CAUSE DAMAGE TO THE SYSTEM WEEKLY MAINTENANCE 1 Dis...
Page 13: ...for unit function 4 Change fuel filter 5 Replace fuel nozzle 6 Inspect coils for soot build up 7 Inspect fuel tank and fittings for dirt and water inside 8 Inspect electrodes for damage 9 Inspect cir...
Page 14: ...ctrical connections and fuel hose intact 7 Cover with waterproof plastic 8 Replace gasket on burner flange 9 Check parts inventory a New fuel filter b Replace lost or used fuel nozzles c Replace hose...
Page 15: ...e coil and open the burner lid Carefully slide the nozzle pipe assembly downward and out until the assembly becomes free and lifts out Caution Be careful not to damage the ceramic insulators on the el...
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Page 17: ...e Weak high voltage coil clean contacts 4 White smoke a Too much air b Not enough fuel 5 Relay indicator blink Clicking is heard a Not enough electrical power Minimum 110 VAC 6 No fuel pressure a Faul...
Page 18: ...fficient flow of water Check flow requirements for size of hose 11 Underheating a Too much water flow Check flow requirements for size of hose b Low fuel pressure 120 psi at the regulator c Fuel nozzl...
Page 19: ...ump won t prime a Obstructed fuel line b Air leak in fuel line c Fuel filter cap loose d Faulty fuel pump 18 Drip from bottom of combustion chamber Note Check smell and or feel of liquid If diesel is...
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Page 24: ...24 FUEL SYSTEM DIAGRAM AND PARTS LIST Part 1085 Part 1009 Part 1010 Part 1011 Part 1008 Part 1065 Part 1086 Part 2009...
Page 25: ...RTS LIST Part 1085 Part 1168 Part 1068 Part 1021 Part 1087 Part 2028 Part 1056 Part 1075 Part 1040 Part 1076 Part 2006 Part 2003 Part 2004 Part 2005 Part 2007 Part 1025 Part 1088 Part 2008 Part 1079 P...
Page 26: ...26 FUEL SYSTEM DIAGRAM AND PARTS LIST Part1087 Part 2010 Part 2011 Part 2005 Part 2012 Part 1085 Part 2013 Part 2014 Part 1086 Part 2009 Part 1009 Part 1011 Part 1010 Part 1019 Part 1073 Part 1020...
Page 27: ...27 WATER PUMP DIAGRAM AND PARTS LIST Pump assembly Part 1001 Pump only Part 1101 Part 1013 Part 2021 Part 2022 Part 2029 Part 1031 Part 2023 Part 2024 Part 2025 Part 1082...
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Page 31: ...1 FUEL TANK DIAGRAM AND PARTS LIST Part 1081 Part 2006 Part 1035 Part 2026 Part 2026 Fuel tank only Part 1134 Specify size Fuel tenk assembly Part 1034 Part 1036 Part 2026 Part 1040 Part 2026 Part 203...
Page 32: ...CLUDE 1018 FLOW SWITCH 1 2 INCH 1019 FUL FLO FUEL FILTER 1020 FUL FLO FILTER REPACEMENT CARTRIDGE 1021 DELAYED MAG VALVE 1021B 1121 MAG VALVE NEMA 4 ENCLOSURE 1022 SINGLE POLE SINGLE THROW RELAY 1023...
Page 33: ...S 1058 1 4 INCH x 3 16 INCH BUSHING BRASS 1059 1 4 INCH HOSE BARB x 1 2 INCH FEMALE NPT BRASS 1060 1 4 INCH HOSE BARB x 1 4 INCH FEMALE NPT BRASS 1062 PRIMARY SENSOR WET WELL 1063 ELECTRICAL CONDUIT 1...
Page 34: ...06 HOSE CLAMP 2007 NOZZLE HOLDER 2008 AIR DAM 2009 WATER TIGHT THERMAL RESET COVER 2010 AIR MIX ADJUSTMENT BAND 2011 BULKHEAD CONNECTOR 2012 BULKHEAD CONNECTOR RETAINING NUT 2013 SQUIRREL CAGE FAN 201...
Page 35: ...TRIP 3008 GROUND BAR 3009 CONTROL BOW ASSEMBLY WITH COMPONENTS 3010 PUNCH CONTROL BOX ONLY 3011 1 2 INCH NPTM x 1 2 INCH BARB 3012 1 2 INCH NPTM x 1 2 INCH JIC 45 DEGREE 3013 1 2 INCH LONG NIPPLLE ORD...
Page 36: ...ill filter body completely with clean diesel fuel allowing time for element to saturate filter 5 Replace rubber filter housing gasket 6 Reinstall filter housing lid 7 Reinstall large filter cap nut No...
Page 37: ...ctric valve a Water should flow 12 Wait for output light to come on 13 Red lights come on a Check temperature both should be within 1 2 degrees of each other b Unit must level 14 Set secondary differe...
Page 38: ...00 a Check for fuel leaks 23 Check secondary a Dial down until unit shuts off i ALL functions should stop ii No flame iii No water 24 Dial secondary set point back up a Unit should resume operation to...
Page 39: ...until manifold is cool 32 Shut off water a Unhook water supply 33 Blow out with air a Not to exceed 100 psi 34 Open all ball valves a Drain and close Diver 1 b Open discharge 35 Pump 1 gallon of anti...
