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5

CALIBRA

TION CHECK PROCEDURE

T420 MICROMETER

•  Plug the D165-T420 crimper directly into a 110 volt wall outlet.
 

   

CAUTION: DO NOT RUN THE CRIMPER ON  AN EXTENSION   

 

 

 

   

CORD  AS LOW VOLTAGE CAN DAMAGE THE MOTOR.

•  Oil level in the D165-T420 pump should be 1-1/2 to 2 inches below the fi ll plug and should be visible 
in the sight glass window of the pump reservoir

•  Check to be certain that the shipping plug in the pump reservoir has been 
replaced with the Oil Fill and Vent Plug shipped with the crimper.

•  Place any 

Die Set 

and the 

Pressure Plate

 in the 

crimper bottom fl ange in the order shown.  (A hose and 
fi tting are not required for a calibration check)
   

•  

Lubricate the die set as shown in Crimping Instructions.

NOTE: FAILURE TO LUBRICATE THE DIE SET AND  
COMPRESSION CONE COULD RESULT IN THE DIE  
SET SEIZING IN THE COMPRESSION CONE

.

•  Slide the 

Pusher

 onto the stud on the hydraulic cylinder.

•  Set the Micrometer at “0”.

•  Depress and hold the 

Start/Stop

 switch on the D165 Series or continue to 

apply pressure to the D160 Series until the Die set is completely closed and oil 
pressure has built up in the hydraulic cylinder.

• 

For the D165 Series:

  If the ram extends and shuts off  the motor approxi-

mately 1 second after the die fi ngers are completely closed and the pump 
builds pressure (The sound of the pump will change) the crimper is correctly 
calibrated.

• 

For the D160 Series:

 If the white line is just visible as shown in the il-

lustration after the dies are completely closed and pressure has built up 
in the hydraulic cylinder the crimper is correctly calibrated.

•  If the above conditions are not met, the crimper must be recalibrated. 
See calibration instructions on P 7.

FOLLOW THESE STEPS BEFORE USING THE CRIMPER FOR THE FIRST TIME

Summary of Contents for D160-T420 Series

Page 1: ...D160 T420 D165 T420 SERIES HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...

Page 2: ...CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION SAFETY PRECAUTIONS MODELS COVERED This manual is applicable to di erent variations of the D160 T420 Series and D165 T420 Ser...

Page 3: ...th D165 Series 22 Inches D160 Series 14 Inches Crimper Width D165 Series 12 5 Inches D160 Series 11 Inches Crimper Height D165 Series 22 25 Inches D160 Series 23 5 Inches Weight D165 140 Lb D160 Serie...

Page 4: ...R RESERVOIR DIE STORAGE SHELF OPTIONAL WITH SOME CRIMPERS DIES NOT INCLUDED PRESSURE PLATE AUTOMATIC STOP SWITCH POWER SWITCH RETRACTION STOP ELECTRICAL ENCLOSURE T420 FLEX DIE SET OPTIONAL WORK LIGHT...

Page 5: ...COULD RESULT IN THE DIE SET SEIZING IN THE COMPRESSION CONE Slide the Pusher onto the stud on the hydraulic cylinder Set the Micrometer at 0 Depress and hold the Start Stop switch on the D165 Series o...

Page 6: ...mendation Place the Compression Plate over the die set and compress the die set by hand to hold the hose and tting in place See micrometer setting example Slide the Pusher onto the stud on the ram an...

Page 7: ...tud of the hydraulic ram Press and hold the start stop switch until the crimper shuts o for the D165 or apply pressure to the D160 Series until the die set is completely closed and the white indicator...

Page 8: ...the die ring Check crimper calibration and re calibrate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the ll plug and should be showing in the...

Page 9: ...roduct to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 326 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrim...

Page 10: ...CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com Custom Crimp Custom Machining Services Inc 326 N County Rd 400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464...

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