Custom Crimp CC4-50 Operator'S Manual Download Page 2

Page: 2 / 17

Page

CC38 Manual (Rev 7-19-2005)

SAFETY PRECAUTIONS

READ INSTRUCTIONS AND IDENTIFY ALL
COMPONENT PARTS BEFORE USING CRIMPER

KEEP HANDS AWAY FROM PINCH POINTS

CONSULT HOSE AND FITTING MANUFACTURER’S
SPECIFICATIONS FOR CORRECT MACHINE
SETTINGS AND CRIMP MEASUREMENTS

ALWAYS WEAR EYE PROTECTION

For Parts and Service, Contact:

Custom Machining Services, Inc.

Valparaiso, In 46383

(219) 462-6128

Summary of Contents for CC4-50

Page 1: ...1 Page CC4 50 CRIMPER OPERATORS MANUAL...

Page 2: ...ONENT PARTS BEFORE USING CRIMPER KEEP HANDS AWAY FROM PINCH POINTS CONSULT HOSEAND FITTINGMANUFACTURER S SPECIFICATIONS FOR CORRECT MACHINE SETTINGSAND CRIMPMEASUREMENTS ALWAYS WEAR EYE PROTECTION For...

Page 3: ...Page CRIMPER COMPONENT PARTS AccuCrimpCONTROL PANEL SEE SEPARATE PAGE CRIMPER HEAD OILFILLERCAP OILLEVEL SIGHT GLASS TANK DRAINAND OIL COOLER PORTS FOOTSWITCH FOOTSWITCH PLUGIN PORT MASTER POWER SWITC...

Page 4: ...OR 7 5 HP RESERVIOR CAPACITY 8 US GAL OIL TYPE ISO 46 HYDRAULIC OIL MASTER DIES 145MM I D MASTER DIE STANDARD ADAPTER DIES 99 MM I D ADAPTER DIES INCLUDED HOSE CAPACITY 2 INCH 6 SPIRAL 2 1 2 INCH INDU...

Page 5: ...DIATE ADAPTER DIE INSTALLATION Turn on the crimper at the master powerswitch SeeAccuCrimp Controller Instructions and go to Manual mode Insert the die removal tool in the release hole to release the r...

Page 6: ...ANUAL MODE TOGGLE AUTO MODE TOGGLE MANUAL MODE FUNCTION CLOSE DIES AUTO MODE FUNCTION CYCLE START MANUAL MODE FUNCTION OPEN DIES AUTO MODE FUNCTION CYCLE STOP NOTE IF THE CRIMPER IS IN MANUAL MODE THE...

Page 7: ...set is shown below crimp position Withtheyellowscrollbuttons adjust CRIMPPOSITION number to the amount above the closed diameter of the die in the machine that is required forthe finished crimp diame...

Page 8: ...nd remove the die insertion tool The dies may also be inserted manually with the crimper head in the fully open position Proceed to theAccuCrimp operating instructions to set up the crimper for the ho...

Page 9: ...everse any two hot wires in the electrical plug Damage to the pump can result if the motor does not rotate in the correct direction Check the oil level in the sight glass on the rear of the crimper 8...

Page 10: ...o assure that the thick lubricant at the bottom of the can is thoroughly mixed with the propellant Close the Master Dies until the face of the die is approximately 17mm 65 in above the flange as shown...

Page 11: ...motor housing For three phase units rotation can be reversed by switching any two wires in the plug PROBLEM CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO COMPLETE THE CRIMP Fitting is t...

Page 12: ...12 Page 30 27 7 31 25 14 13 12 11 21 8 26 1 16 15 11 12 13 25 14 29 28 20 24 22 22 18 19 17 23 5 10 9 6 4 2 3 COMPONENT PARTS BREAKDOWN...

Page 13: ...15 90126A031 3 8 Flat Washer 4 16 91310A536 M8 1 25 X 40mm Hex Bolt Class 10 9 4 17 101689 Anti Rotation Guide Pin 1 18 91253A542 1 4 20 X 1 HSFHS 1 19 101790 CC38 Potentiometer Bracket 1 19 101688 C...

Page 14: ...h 1 4 E22PB3A Pushbutton Switch 2 5 9600K11 Grommet 1 8 1 6 9600K24 Grommet 1 4 2 7 69915K65 Cable Strain Relief 1 8 502 N 111 Foot Pedal Jack W Nut 1 9 69915K57 Cable Strain Relief 1 10 92949A144 6 3...

Page 15: ...6 92865A626 3 8 16 X 1 1 4 Hex Bolt 2 7 101543 Shaft Coupling 1 8 101541 5 HP 220V Motor 1 8 101540 7 5 HP 220V Motor 1 9 91102A033 1 2 Lock Washer 4 10 92865A714 1 2 13 X 1 1 4 Hex Bolt 4 CC38 10171...

Page 16: ...8 5 92865A581 5 16 18 X 1 Hex Bolt 8 6 95462A030 5 16 18 Hex Nut 8 7 101754 CC Crimper Table Top 1 8 101242 99MM Die Holder 16 8 101243 84MM Die Holder 16 9 91255A535 1 4 20 X 3 8 BHCS 64 CC Crimper T...

Page 17: ...17 Page NOTES...