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TURF TRUCKSTER

Item

Part No.

Qty.

Description

Serial Numbers/Notes

N/S

Engine, Perkins Model 403C-11

Spec HH70581U

842553

•

Engine Oil Filter

185086321

•

Starter

Order directly from Perkins

843760

Bracket, Hydraulic Pump

844272

Mount, Right Side Engine

838440

Screw, M12-1.25 x 25 mm Flange

120166

Lockwasher, 1/2

REF

Pump, Hydraulic

See 34.1

800073

Carriage Bolt, 3/8-16 x 1-1/4”

306981

Flat Washer, 3/8

120177

Lockwasher, 3/8

306562

Nut, 3/8-16 Hex

REF

Pump, Power Steering

See 17.1

844268

Bracket, Rear Power Steering Mount

452395

Screw, M8-1.25 x 80 mm Flange

452388

Screw, M8-1.25 x 20 mm Flange

450453

Nut, M8-1.25 Flange

893633

Alternator

844270

Bracket, Front Alternator Mount

844271

Bracket, Rear Alternator Mount

600981

Bracket, Alternator Adjusting

311213

Screw, 3/8-16 x 3” Flange

548804

Nut, 3/8-16 Flange

306416

Screw, 5/16-18 x 1” Hex Head

306325

Lockwasher, 5/16

452390

Screw, M8-1.25 x 30 mm Flange

452394

Screw, M8-1.25 x 70 mm Flange

842996

Pulley, 4”

306835

Screw, 3/8-16 x 1-1/4” Hex Head

894645

Ring, Pressure Plate

22400-85141

Disc, Clutch

Included with Transmission

22100-85200

Cover, Clutch

Included with Transmission

839752

Dowel Pin, 8 x 18 mm

09111-08035

Screw, M8-1.25 Special

Included with Transmission

841966

Belt, Hydraulic Pump

600997

Belt, Alternator - Power Steering

48”

103867

Flat Washer, 3/8

600993

Pulley, 5.8” Power Steering

REF

Throttle Bracket

821893

Trim, Push On

★

Indicates hardware included with Engine.

Summary of Contents for turf truckster

Page 1: ...çao Cushman Turf Truckster 84043 Motor Perkins 403 Diesel Transmissão Manual 84044 Motor Perkins 403 Diesel Transmissão Manual CE 898627 Motor Suzuki K6 a Gasolina Transmissão Manual 898628 Motor Suzuki K6 a Gasolina Transmissão Automática 4140039 PT ...

Page 2: ... 5 6 Diesel Engine Hydraulic Pump Belt 12 5 7 Gas Engine Power Steering Alternator Belt 12 5 8 Gas Engine Hydraulic Pump Belt 13 5 9 Parking Brake Cable 13 5 10 Torque Specification 14 6 Maintenance 6 1 General 15 6 2 Engine 15 6 3 Engine Oil 16 6 4 Power Steering Reservoir 17 6 5 Muffler and Exhaust 17 6 6 Engine Overheat Procedure 17 6 7 Cooling System 18 6 8 Air Filter 19 6 9 Jump Starting 19 6...

Page 3: ...ex Head Indicates part 901234 painted Orange 5 901234 2 1 Screw 1 4 20 x 2 Hex Head Indicates part 901234 painted Green Service Parts Qty Part No Description Qty Part No Description 842553 Diesel Engine Oil Filter 2701908 Gas Engine Oil Filter 2208175 Diesel Engine Fuel Filter 2701898 Gas Engine Fuel Filter 600997 Diesel Alternator Power Steering Belt 4115406 Gas Alternator Power Steering Belt 841...

Page 4: ...o property 10 Do not carry passengers Keep bystanders and pets a safe distance away 11 Never operate equipment that is not in perfect working order or is without decals guards shields or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed the engine 14 Carbon monoxide in the exhaust fumes can be fata...

Page 5: ...enance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty WARNING The Interlock system on this vehicle...

Page 6: ...l Standard Class No s 7811 7813 Gasoline or Diesel Powered Trucks Types G GS D or DS Factory Mutual Research Corp 1151 Boston Providence Highway Norwood Massachusetts 02062 U S A National Fire Protection Association ANSI NFPA 505 Powered Industrial Trucks National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 U S A Personal Burden Carriers ANSI ASME B56 8 American Nation...

Page 7: ...Identification Numbers must appear on all correspondence concerning this vehicle 3 2 ENGINE IDENTIFICATION NUMBERS _________________________________________ The Truckster is equipped with either a Perkins 3 cylinder diesel powered liquid cooled four cycle engine or a Suzuki 3 cylinder gas powered liquid cooled four cylinder engine The Engine Serial Number for the Perkins engine is stamped onto the...

Page 8: ... Classification CH4 Air Filter Dry type with evacuator valve Alternator 55 amp Cooling System Liquid Cooled Capacity 5 1 qt 4 8 l 50 50 water ethylene glycol mix Gas Engine Make Suzuki Model K6A Horsepower 39 hp 29 1 kW 4450 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 40 2 cu In 658 cc T...

Page 9: ...uires 889983 890010 60 Box Assembly Requires 894769 2703394 Poly Box Assembly 892530 Box Liner for 890010 888532 Hitches Fifth wheel ball hitch 894690 Receiver Style drawbar hitch 4114386 Flat bar style hitch 4114566 ROPS Attachments Upper ROPS Roll Over Protective Structure 894761 Steel Door Left Side Requires 894761 2701303 Steel Door RIght Side Requires 894761 2701304 Outside Mirrors Left and R...

Page 10: ...e unit and tilt cover forward When replacing the engine cover make sure the retaining tabs located at the front corners of the engine cover are inserted into the slots in the floorboard Tilt seat to the rear until the engine latch engages Lock key lock if equipped Figure 5A Figure 5B WARNING To prevent injury depress clutch pedal and shift transmission to neutral engage parking brake stop engine a...

Page 11: ...ing up when the release lever is pulled it must be lifted manually Figure 5C 5 4 ACCESS PANELS _________________________________________________________ There are two access panels located under the front cowl and one located in the middle of the floorboard Remove panel A under cowl to access the shifter linkage and wiring for the instrument panel Remove panel B under cowl to access the front susp...

Page 12: ...after first 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 6 12 mm with a 20 lb push at midpoint between pulleys If tension is incorrect loosen pump mounting bolts E and carefully pry away from the engine until proper belt tension is achieved Figure 5G 5 7 GAS ENGINE POWER STEERING ALTERNATOR BELT __________________________ Inspect...

Page 13: ...ully pry away from the engine until proper belt tension is achieved Figure 5I 5 9 PARKING BRAKE CABLE ___________________________________________________ 1 Remove the engine cover Put chocks in front of and behind at least two wheels at opposite corners of vehicle 2 Engage parking brake If handle is at an angle greater than 45 to the panel adjustment is required 3 Disengage parking brake 4 Tighten...

Page 14: ... 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs Nm 105 142 4 135 183 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 8 18 ft lbs Nm 160 217 0 210 284 8 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 4 16 ft lbs Nm 175 237 3...

Page 15: ...rable difference to the performance and life of the engine Note The vehicle is designed to operate most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 6...

Page 16: ...oss can damage the engine Considerable oil loss could be due to a loose or incorrectly installed drain plug cracked gaskets or even a loose oil filter Drain plugs are located beneath the engine in the oil pan Remove both plugs when changing the oil Check drain plugs and oil for metal chips that could indicate engine damage Replace drain plugs with damaged gasket surfaces immediately After oil has ...

Page 17: ...follow this procedure 1 Stop the vehicle DO NOT shut the engine off Place vehicle in neutral and engage the parking brake 2 Immediately disengage any accessories that are operating 3 Slow the engine speed to a fast idle 4 Remove any dirt chaff debris etc from the radiator intake screen located on the right side of the vehicle Temperature gauge needle should start to go down approximately 30 second...

Page 18: ... radiator hose Close both drains and install lower radiator hose once system has completely drained d Empty and clean the recovery bottle e Fill radiator to the bottom of the filler neck with 50 50 antifreeze water mixture f Fill recovery bottle to full mark with 50 50 antifreeze water mixture 3 Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Water left between...

Page 19: ...gure 6D 6 9 JUMP STARTING __________________________________________________________ Before attempting to jump start the vehicle check the condition of the discharged battery Engage parking brake of both vehicles shift transmission to neutral and turn off all electrical loads When connecting jumper cables 1 Stop the engine on the vehicle with a good battery 2 Connect RED jumper cable to the positi...

Page 20: ...ction 6 10 Read the Battery and Charger s manual for specific instructions 2 Whenever possible remove the battery from the vehicle before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Battery cables must be disconnected before using a fast charger or damage to the alternator may result 3 Make sure the charger is Off Then connect the charger to the ...

Page 21: ...______ Refer to Section 8 3 for specific maintenance intervals Normally the hydraulic system will not need additional fluid Sometimes a leak may develop causing the system to require repair and refilling If you notice a hydraulic fluid escaping when the system is being used or if a leak is suspected turn off all hydraulic functions and stop the engine Periodically check the hydraulic fluid level h...

Page 22: ...5 FUEL SYSTEM ____________________________________________________________ Then Perkins diesel engine in the Truckster is self priming It is not required to purge air from the system Refer to Section 8 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system 6 16 TIRE PRESS...

Page 23: ...1st gear and apply the parking brake Chock or block the tire diagonally opposite the side being raised Raise the vehicle only enough to perform maintenance required Jack the vehicle to the appropriate height and place jack stands or equivalent support beneath the frame near the jack Lower the jack and allow the vehicle to rest on jack stands When using a hoist to raise the vehicle use the same pro...

Page 24: ...id level is low add the recommended oil type Remove the plug from the rear of the governor remove the plug from the top of the governor and add a SAE 20W motor oil until the oil begins to leak from the rear port Replace both plugs When replacing the plugs use teflon tape or a Permatex 20 sealant or equivalent pipe thread sealant on the threads of the plug Torque the plugs to 95 10 in lb Figure 6I ...

Page 25: ...ont 2 Attach a hose to the bleeder screw and place the other end of the hose in a container to catch fluid run off when bleeding the system 3 Bleed brake a Loosen the bleeder screw b Have an assistant push down on the brake pedal and hold the pedal down c Tighten the bleeder screw d Have assistant release pedal NOTE Do Not release brake pedal until the bleeder screw is tightened or air will be suc...

Page 26: ...uid begins to leak from hole Apply pipe thread sealant and install filler plug Figure 6N Figure 6O 6 23 DIESEL ENGINE MANUAL TRANSMISSION ____________________________________ The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Differential Fluid Capacity 1 35 qts 1 3 l Fluid Type SAE EP 80 90 Gear Lube To check transmission fluid l...

Page 27: ...TRANSMISSION ____________________________________ The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed every 600 hours or yearly Differential Fluid Capacity 3 7 qts 4 2 l Fluid Type Mercon Dexron II To check transmission fluid level the engine must be running Place the gear selector in P PARK apply the parking brake and start the engine With engine running r...

Page 28: ...ical connector for easier access to rear of panel Light Bulb Replacement 1 Determine which bulb needs to be replaced 2 Rotate bulb holder 1 4 turn counter clockwise and pull up and away from dash panel 3 Replace old bulb with a new bulb of equal type Location Replacement Bulb A Voltmeter C658 B Temperature Gauge C658 C Fuel Gage C658 D Hour Meter C658 E Tachometer C161 F Left Turn Signal C161 G Oi...

Page 29: ... 1 Disconnect the negative battery cable 2 Remove the four screws securing the headlight bezel to the front cowl 3 Pull headlight and bezel forward out of the front clip opening 4 Disconnect the electrical connector from the rear of the headlight 5 Remove the headlight from the bezel Properly dispose of old bulb 6 Install new headlight in reverse order of removal Figure 6U 6 29 TAIL LIGHT REPLACEM...

Page 30: ...onent and list possible causes for each fault Code Engine Component Possible Causes 11 Pressure Sender Voltage at pin 25 Green Yellow wire of the 34 pin ECU connector is higher than 4 5 Volts or lower than 0 19 Volts 12 Normal System operating normally 13 Throttle Sensor Voltage at pin 33 Gray Yellow wire of the 34 pin ECU connector is higher than 4 73 Volts or lower than 0 25 Volts 14 O2 Sensor N...

Page 31: ...an dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position on a non conductive surface wood in a cool dry place To prevent accelerated discharge do not store battery on concrete or steel surface 2 Check and recharge battery every 60 to 90 days while in st...

Page 32: ...e hard to start or runs poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines Engine overheating 1 Coolant level low 1 Inspect and...

Page 33: ...other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required 4 Grease fittings every 100 hours Do not over grease drive shaft fittings A Too much grease will damage the seals 8 2 LUBRICATION CHART______________________________________________________ WARNING Before you clean adjust or repair this equipment disengage all drives lo...

Page 34: ... C A I R 6 7 IV Differential Fluid I R R 6 22 III Electrical System I I 6 26 Engine Glow Plugs I Engine Idle Speed I I Engine Noise Vibration I Engine Oil Suzuki I R R 6 3 Engine Oil Perkins I R R 6 3 II Engine Oil Filter I R R 6 3 Engine Oil Filter I R R 6 3 Engine Valve Clearance I I Fluid Leaks I R Fuel System I I 6 15 Fuel Filter R 6 15 Fuel Water Separator Diesel Only I C Governor Fluid I A H...

Page 35: ...e Air Filter 840352 Diesel Engine Oil Filter 842553 Gas Engine Oil Filter 2701809 Diesel Engine Fuel Filter 2208175 Gas Engine Fuel Filter 2701898 Diesel Engine Alternator Belt 600997 Diesel Engine Hydraulic Pump Belt 841966 Gas Engine Alternator Power Steering Belt 4115406 Gas Engine Hydraulic Pump Belt 4115404 Lubricants I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Se...

Page 36: ...9 NOTES GB 36 9 NOTES ...

Page 37: ......

Page 38: ...a da direcção assistida alternador do motor a gasolina 12 5 8 Correia da bomba hidráulica do motor a gasolina 13 5 9 Cabo do travão de estacionamento 13 5 10 Binário 14 6 MANUTENÇÃO 6 1 Generalidades 15 6 2 Motor 15 6 3 Óleo de motor 16 6 4 Reservatório da direcção assistida 17 6 5 Tubo e panela de escape 17 6 6 Procedimento no sobreaquecimento do motor 17 6 7 Sistema de arrefecimento 18 6 8 Filtr...

Page 39: ...dica uma peça 901234 verde Peças de assistência técnica Qt Nº peça Descrição Qt Nº peça Descrição 842553 Filtro de óleo de motor diesel 2701908 Filtro de óleo de motor a gasolina 2208175 Filtro de combustível de motor diesel 2701898 Filtro de combustível de motor a gasolina 600997 Correia da direcção assistida alternador do motor a diesel 4115406 Correia da direcção assistida alternador do motor a...

Page 40: ... e mantenha pessoas e animais a distância segura 11 Nunca trabalhe com veículos que não estejam em perfeitas condições ou sem sinalética resguardos chapas deflectores ou outros dispositivos de protecção seguramente montados no lugar 12 Nunca desligue interruptores nem faça pontes 13 Não altere a afinação do regulador do motor nem acelere excessivamente 14 O monóxido de carbono dos gases de escape ...

Page 41: ...técnico qualificado Se precisar de informação ou assistência adicional deverá entrar em contacto com o seu vendedor autorizado de Jacobsen que está informado sobre os métodos de assistência mais recentes a este equipamento e pode prestar assistência rápida e eficaz A utilização de peças e acessórios que não sejam originais ou autorizadas por Jacobsen fazem anular a garantia AVISO O sistema Interlo...

Page 42: ...o Norma de Aprovação Mútua de Fábrica Class No s 7811 7813 Veículos de Carga a Gasolina ou Diesel Tipos G GS D ou DS Factory Mutual Research Corp 1151 Boston Providence Highway Norwood Massachusetts 02062 E U A Associação Nacional de Protecção contra Fogos ANSI NFPA 505 Veículos de Carga Industriais motorizados National Fire Prevention Association Batterymarch Park Quincy Massachusetts 02269 E U A...

Page 43: ...ro de Identificação do Veículo deverá surgir em toda a correspondência referente a este veículo 3 2 NÚMEROS DE IDENTIFICAÇÃO DO MOTOR____________________________________ O Truckster está equipado com um motor Perkins de 3 cilindros a diesel de quatro ciclos arrefecido a líquido ou um motor Suzuki de 3 cilindros a gasolina de quatro cilindros arrefecido a líquido O Número de Série do Motor Perkins ...

Page 44: ...W30 Classificação API CH4 Filtro do ar Tipo seco com válvula evacuadora Alternador 55 A Arrefecimento Arrefecido por Líquido Capacidade 4 8 l mistura de 50 50 de água com glycol etileno Motor a Gasolina Marca Suzuki Modelo K6A Potência 29 1 kW às 4450 rpm NOTA É provável que a potência debitada seja mais baixa do que a anunciada nas características técnicas em virtude das limitações de funcionamen...

Page 45: ...onjunto de Caixa Poli 892530 Lona de Caixa para 890010 888532 Engates Engate de bola de quinta roda 894690 Engate em pescoço de ganso 4114386 Engate em barra plana 4114566 Acessórios ROPS ROPS Superior Estrutura Protectora Contra Capotamento 894761 Porta de Aço Lado esquerdo Exige 894761 2701303 Porta de Aço Lado direito Exige 894761 2701304 Espelhos laterais esquerdo e direito 894768 Óculo trasei...

Page 46: ...capô para a frente Ao substituir o capô assegure se de que as linguetas de retenção localizadas nos cantos dianteiros do capô estão inseridas nas ranhuras do chão do veículo Levante o apoio para trás até que o engate do motor fique preso Tranque o à chave se aplicável Figura 5A Figura 5B AVISO Para se evitar a ocorrência de ferimentos antes de fazer quaisquer afinações ou operações de manutenção d...

Page 47: ...tar quando a alavanca é puxada deverá ser levantada manualmente Figura 5C 5 4 PAINÉIS DE ACESSO_______________________________________________________ Há dois painéis de acesso localizados sob a capota frontal e outro a meio do chão Retire a tampa A sob a capota para aceder à caixa de velocidades e à cablagem do painel de instrumentos Retire o painel B sob a capota para aceder à suspensão dianteir...

Page 48: ... as primeiras 24 48 horas de utilização Após isso afine a a cada 200 horas Afine a polia da bomba de água para a correia deflectir 6 a 12 mm com uma pressão de 9 kg a meio entre as polias Se a tensão for inadequada desaperte os parafusos de suporte da bomba E e afaste a do motor até que a tensão adequada seja atingida Figura 5G 5 7 CORREIA DA DIRECÇÃO ASSISTIDA ALTERNADOR DO MOTOR A GASOLINA ____ ...

Page 49: ...té que a tensão adequada seja atingida Figura 5I 5 9 CABO DO TRAVÃO DE ESTACIONAMENTO____________________________________ 1 Retire o capô Coloque calços a bloquear à frente e atrás de pelo menos duas rodas em cantos opostos do veículo 2 Accione o travão de estacionamento Se a alavanca estiver a um ângulo superior a 45 em relação ao painel é necessária afinação 3 Liberte o travão de estacionamento ...

Page 50: ...0 27 1 300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9 16 12 ft lbs Nm 105 142 4 135 183 1 9 16 18 ft lbs Nm 115 155 9 150 203 4 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 8 18 ft lbs Nm 160 217 0 210 284 8 3 4 10 ft lbs Nm 170 230 5 2...

Page 51: ...da útil NOTA O veículo foi concebido para trabalhar de forma mais eficaz com as configurações de fábrica do regulador de velocidade Não altere os parâmetros do regulador de velocidade nem exceda o limite do regime do motor Durante a rodagem a Jacobsen recomenda o seguinte 1 Durante as primeiras 50 horas de funcionamento o novo motor deverá poder atingir uma temperatura de funcionamento de pelo men...

Page 52: ...nificar o motor Perdas de óleo consideráveis poderão dever se a um bujão solto ou incorrectamente instalado juntas gastas ou mesmo a um filtro de óleo solto Os bujões localizam se debaixo do motor no cárter Retire ambos os bujões ao mudar o óleo Verifique se os bujões e o óleo têm limalhas de metal o que poderia indiciar danos no motor Substitua imediatamente os bujões com juntas danificadas Após ...

Page 53: ...veículo em ponto morto e active o travão de estacionamento 2 Desengate imediatamente quaisquer acessórios que estejam a funcionar 3 Deixe motor em velocidade alta de ponto morto 4 Remova a sujidade detritos etc da entrada de ar do radiador localizada do lado direito do veículo O manómetro da temperatura deverá começar a descer aproximadamente 30 segundos após a entrada de ar ter sido desobstruída ...

Page 54: ...os drenos e instale a mangueira inferior do radiador depois de o sistema drenar completamente d Esvazie e limpe a garrafa de recuperação e Encha até ao fundo do atestador com uma mistura de 50 50 de anticongelante e de água f Encha o frasco da recuperação na marca cheio com uma mistura de 50 50 de anticongelante e de água 3 Mantenha as passagens de ar do radiador limpas Use ar comprimido 207 kPa n...

Page 55: ... 6D 6 9 ARRANQUE INDUZIDO _____________________________________________________ Antes de tentar fazer pegar o veículo de empurrão verifique o estado da bateria descarregada Accione o travão de estacionamento de ambos os veículos coloque a caixa de velocidades em ponto morto e desligue todas as cargas eléctricas Ao ligar cabos de ligação directa 1 Desligue o motor no veículo com uma bateria em bom ...

Page 56: ... Leia o Manual da Bateria e o Manual do Carregador para instruções específicas 2 Sempre que possível remova a bateria do tractor antes de a carregar Se a bateria não for selada verifique se o electrólito recobre os elementos em todas as células Os cabos da bateria deverão ser desligados antes de usar um carregador rápido ou poderão resultar danos no alternador 3 Certifique se de que o carregador e...

Page 57: ...ERVATÓRIO HIDRÁULICO E FILTRO ______________________________________ Consulte a Secção 8 3 para conhecer os intervalos específicos de manutenção Em condições normais o sistema hidráulico não necessita de fluido adicional Por vezes poderá haver fugas o que origina reparações no sistema e uma reposição do nível Se notar uma fuga hidráulica quando o sistema estiver a ser usado ou se suspeitar de uma ...

Page 58: ...ISTEMA DE COMBUSTÍVEL ________________________________________________ O motor a diesel Perkins neste Truckster é auto escorvado Não é necessário purgar o ar do sistema Consulte a Secção 8 3 para conhecer os intervalos específicos de manutenção Antes de substituir qualquer filtro limpe criteriosamente o interior do alojamento do filtro e a área em redor do filtro Não deverá permitir se a entrada d...

Page 59: ...de e accione o travão de estacionamento Coloque calços ou bloqueie o pneu diagonalmente oposto ao pneu a ser elevado Eleve o veículo o suficiente para retirar proceder à intervenção necessária Eleve o veículo até à altura adequada e coloque os apoios de elevação ou equivalente por debaixo da estrutura perto do macaco Baixe o macaco e teste a sua estabilidade sobre os apoios de elevação Ao usar um ...

Page 60: ...omendado Retire o tampão da parte de trás do controlador retire o tampão da parte de cima do controlador e acrescente óleo de motor SAE 20W até que este comece a pingar da parte de trás Substitua ambos os tampões Ao substituir os tampões use uma fita de teflon ou um selante Permatex 20 ou selantes de tubos equivalentes na rosca do tampão Aperte os tampões a 95 10 in lb Figura 6I AVISO Para evitar ...

Page 61: ...outra extremidade um recipiente para o fluido que corre ao sangrar o sistema 3 Sangrar o travão a Desaperte o parafuso de sangramento b Peça a alguém que empurre o pedal do travão e o mantenha pressionado c Aperte o parafuso de sangramento d Peça a alguém para libertar o pedal NOTA Não liberte o pedal do travão até o parafuso de sangramento estar apertado ou será admitido ar nas linhas de travão e...

Page 62: ...instale o tampão do bocal de enchimento Figura 6N Figura 6O 6 23 TRANSMISSÃO MANUAL DO MOTOR A DIESEL ________________________________ O fluido da transmissão deverá ser verificado a cada 100 horas ou de 3 em 3 meses O fluido deverá ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 1 3 l Tipo de fluido Lubrificante da engrenagem SAE EP 80 90 Para verificar o nível do fl...

Page 63: ... DO MOTOR A GASOLINA _________________________ O fluido da transmissão deverá ser verificado a cada 100 horas ou de 3 em 3 meses O fluido deverá ser mudado a cada 600 horas ou anualmente Capacidade do fluido do diferencial 4 2 l Tipo de fluido Mercon Dexron II Para verificar o nível do fluido de transmissão o motor deverá estar em funcionamento Coloque o selector de marcha na posição P PARK accion...

Page 64: ...as 2 Rode o suporte da lâmpada de volta no sentido contrário ao dos ponteiros do relógio e afaste a do painel 3 Substitua a lâmpada antiga por uma nova de igual tipo Localidade Lâmpadas de substituição A Voltímetro C658 B Manómetro de temperatura C658 C Manómetro do combustível C658 D Temporizador C658 E Tacómetro C161 F Pisca à esquerda C161 G Pressão do óleo do motor C161 H Velas C161 J Fluido d...

Page 65: ...negativo da bateria 2 Retire os quatro parafusos que seguram o fixador do farol à capota frontal 3 Puxe o farol e o apoio para a frente para fora da abertura frontal 4 Desligue o cabo eléctrico da parte de trás do farol 5 Retire o farol do fixador Elimine a lâmpada antiga de forma devida 6 Instale o novo farol pela ordem inversa à da retirada Figura 6U 6 29 SUBSTITUIÇÃO DA LÂMPADA DE LUZ DE PRESEN...

Page 66: ...s possíveis de cada erro Código Componente do motor CAUSAS POSSÍVEIS 11 Emissor de Pressão Voltagem no Pino 25 fio verde amarelo do conector de 34 pinos ECU é superior a 4 5 V ou inferior a 0 19 V 12 Normal Sistema a funcionar normalmente 13 Sensor de aceleração Voltagem no Pino 33 fio cinza amarelo do conector de 34 pinos ECU é superior a 4 73 V ou inferior a 0 25 V 14 Sensor de oxigénio Sem sina...

Page 67: ...nte o armazenamento Nunca armazene equipamento próximo a chamas abertas ou faíscas que possam inflamar combustível ou vapores de combustível Bateria 1 Retire limpe e guarde a bateria em posição vertical numa superfície não condutora madeira em local fresco e seco Para evitar a sua descarga rápida não a guarde sobre betão ou aço 2 Verifique e recarregue a bateria a intervalos de 60 90 dias enquanto...

Page 68: ... de combustível baixo sujidade no combustível ou no filtro de combustível 1 Ateste com combustível limpo Substitua o filtro de combustível Sangre as linhas de combustível 2 Filtro de ar sujo 2 Verifique e substitua o filtro de ar 3 Injectores bomba de combustível 3 Consulte o manual do motor 4 Problema com o motor 4 Consulte o manual do motor O motor para 1 Depósito de combustível vazio 1 Ateste c...

Page 69: ...ação aplique várias gotas de óleo SAE30 de 40 em 40 horas ou de acordo com as necessidades 4 Lubrifique os orifícios de 100 em 100 horas Não lubrifique demasiado os orifícios da transmissão A Se isto não for observado o lubrificante danificará os vedantes 8 2 TABELA DE LUBRIFICAÇÃO ________________________________________________ AVISO Antes de limpar ajustar ou reparar este equipamento desengate ...

Page 70: ... diferencial I R R 6 22 III Sistema eléctrico I I 6 26 Velas de incandescência I Ponto morto do motor I I Ruídos vibração no motor I Óleo de motor Suzuki I R R 6 3 Óleo de motor Perkins I R R 6 3 II Filtro de óleo de motor I R R 6 3 Filtro de óleo de motor I R R 6 3 Folga das válvulas do motor I I Fugas de fluido I R Sistema de combustível I I 6 15 Filtro de combustível R 6 15 Separador de água e ...

Page 71: ...o de motor a diesel 842553 Filtro de óleo de motor gasolina 2701809 Filtro de combustível de motor a diesel 2208175 Filtro de combustível de motor a gasolina 2701898 Correia do alternador do motor a diesel 600997 Correia da bomba hidráulica do motor a diesel 841966 Correia da direcção assistida alternador do motor a gasolina 4115406 Correia da bomba hidráulica do motor a gasolina 4115404 Lubrifica...

Page 72: ...9 NOTAS PT 36 9 NOTAS ...

Page 73: ...gine and Clutch 80 24 1 Suzuki Gas Engine 82 25 1 Engine Speed Control 84 26 1 Exhaust 85 27 1 Governor Linkage 86 28 1 Governor 88 29 1 Gas Engine Remote Oil Fill 90 30 1 Gas Engine Exhaust 91 31 1 Diesel Fuel System 92 32 1 Gas Fuel System 94 33 1 Hydraulic Tank and Filter 96 34 1 Hydraulic Pump and Filter 98 35 1 Lift Cylinder Circuit 100 36 1 Diesel Electrical Components 102 37 1 Gas Electrica...

Page 74: ...9 10 12 12 12 12 12 11 11 13 14 16 18 37 18 19 20 21 22 23 24 27 28 29 29 30 31 30 31 4 17 15 15 25 26 1 By Jacobsen By Jacobsen Turf Truckster By Jacobsen Turf Truckster 33 33 34 34 35 35 36 36 32 TURF TRUCKSTER 1 1 Front Body Serial No All ...

Page 75: ...75 8 Flat Washer 1 4 x 1 1 4 15 800943 10 Screw 10 14 Self Tapping 16 837303 2 Headlight Rectangular 17 841428 2 Bezel Headlight 18 828382 AR Seal Foam 19 894030 1 Striker Hood 20 2702198 1 Latch Hood 21 841715 1 Rod Hood Release 22 303952 1 Flat Washer 10 23 306463 1 Cotter Pin 1 16 x 1 2 24 841753 1 Bracket Hood Latch 25 306419 2 Screw 1 4 20 x 1 2 Hex Head 26 306488 2 Lockwasher 1 4 Shakeproof ...

Page 76: ...40 16 8 5 7 15 17 9 4 2 10 12 11 1 18 20 20 21 19 22 14 6 23 3 7 13 Engine Cover Lock TURF TRUCKSTER 2 1 Engine Cover Serial No All ...

Page 77: ...10 1 5 x 20 mm Hex Flange 10 523085 1 Latch Engine Cover 11 816401 1 Spring Torsion 12 830784 1 Clevis Pin 1 4 x 1 7 8 13 2702199 1 Catch Engine Latch 14 841804 1 Insulation Engine Cover 15 842030 1 Mount Backrest 16 601937 2 Seat Base 17 893322 2 Backrest 18 893375 G05 1 Cover Engine 19 845038 1 Decal Operation 20 840436 1 Lock Engine Cover Optional Required in Europe 21 309488 2 Washer Optional ...

Page 78: ...4 27 27 28 28 29 30 31 31 33 4 17 17 17 15 15 25 26 26 34 37 38 39 39 40 35 35 36 43 44 32 1 41 42 Hand Throttle Panel Ignition Switch Panel Throttle Pivot Cable Routing To Engine Attach Pivot Link in Bottom Hole TURF TRUCKSTER 3 1 Throttle Control Serial No All All Views Rotated 90 for Clarity ...

Page 79: ... 844224 2 Roll Pin 3 16 x 1 3 4 19 515268 2 Bushing 20 844223 2 Spring Torsion 21 REF 1 Throttle Cable See 25 1 or See 27 1 22 828049 1 Throttle Hand 23 843607 1 Bushing Throttle Cable 24 817104 1 Stop Wire 25 111898 2 Clamp Cable 26 800271 6 Screw 10 24 x 1 2 Pan Head 27 120052 6 Lockwasher 10 28 306531 6 Nut 10 24 Hex 29 844116 1 Decal Speed Control Panel 30 841264 1 Panel Speed Control 31 83036...

Page 80: ...P E R S O N A L I N J U R Y A N D O R P R O P E R T Y D A M AG E A LWAY S A P P LY H A N D O R F O O T B R A K E S WARNING N N R 1 2 2 3 3 4 5 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 View Rotated for Clarity TURF TRUCKSTER 4 1 Control Console Serial No All ...

Page 81: ...00930 4 Screw M8 1 25 x 16 mm Flange 17 886270 1 Valve Hydraulic Lift Control Discard Decal included with Valve 18 843355 1 Mount Lift Control Valve 19 316907 4 Screw 1 4 20 x 2 3 4 Hex Head 20 306396 4 Lockwasher 1 4 21 306375 4 Nut 1 4 20 Hex 22 823225 1 Clevis Pin 3 16 x 1 23 308089 1 Flat Washer 10 24 306463 1 Cotter Pin 1 16 x 1 2 25 839213 1 Connector Valve 26 814079 1 Clevis Pin 5 16 x 1 1 ...

Page 82: ...46 2 3 3 3 5 5 5 5 6 7 8 9 10 10 12 11 13 14 16 18 19 20 21 21 22 23 24 4 17 15 1 TURF TRUCKSTER 5 1 Parking Brake and High Low Speed Control Serial No All ...

Page 83: ...9 843359 1 Bushing Pulley 10 809152 2 Flat Washer 5 16 x 1 3 16 11 843356 1 Equalizer Parking Brake 12 800446 1 Locknut 5 16 24 13 843158 1 Bracket Parking Brake Cables 14 452398 2 Screw M10 1 5 x 20 mm Flange 15 450454 2 Nut M10 1 5 Flange 16 REF 2 Parking Brake Cables See 38 1 17 889106 1 Cable High Low Speed Control 18 452378 1 Screw M6 1 x 12 mm Flange 19 450452 1 Nut M6 1 Flange 20 837043 1 B...

Page 84: ...es through opening in front clip Route front brake tube through opening in front clip Route rear brake tube under floor access panel Lower ROPS 2 3 5 6 6 7 7 8 9 10 12 11 13 14 16 16 16 16 18 19 20 21 22 22 23 24 27 28 29 29 30 34 33 32 31 4 17 17 15 25 26 1 TURF TRUCKSTER 6 1 Brake Pedal Serial No All ...

Page 85: ...15 1 Reservior 826006 1 Electrical Connector 2 Wire 825886 2 Terminal 1 4 L Male 15 800934 2 Screw M6 1 x 16 mm Flange 16 830930 4 Clamp Hose 17 7040 AR Hose 5 16 Brake 6 Foot Length cut to 18 18 810152 1 Pad Pedal 19 894308 1 Switch Brake Micro 20 450410 2 Screw M3 0 5 x 20 mm Pan Head 21 452424 2 Nut M3 0 5 Hex 22 452398 7 Screw M10 1 5 x 20 mm Flange 23 843021 1 Tube Front Brake 24 843022 1 Tub...

Page 86: ...Rotated 90 Degrees for Clarity Lower ROPS A A A 2 3 5 6 7 8 9 10 12 11 13 14 16 12 18 19 20 21 22 4 17 15 1 Cable Routing Gas Units Diesel Units TURF TRUCKSTER 7 1 Clutch Pedal Linkage Serial No 84043 All Serial No 84044 All Serial No 898627 All ...

Page 87: ... Pan Head 10 452424 2 Nut M3 0 5 Flange 11 4119634 1 Cable Clutch Diesel Units 11 895013 1 Cable Clutch Gas Units 12 844202 2 Washer Slotted 13 806714 1 Clevis Pin 5 16 x 15 16 14 306328 1 Cotter Pin 3 32 x 3 4 15 810152 1 Pad Pedal 16 842010 1 Bushing Clutch Release Arm Diesel Units Only 17 833273 1 Bushing Diesel Units Only 18 450377 1 Nut M6 1 Nylock Diesel Units Only 19 23266 85002 1 Arm Clutc...

Page 88: ... 30 Shifter Mounting and Cable Routing View Rotated 180 Degrees for Clarity 31 31 33 4 17 24 15 25 37 26 32 A 39 32 32 39 32 1 Diesel Unit Cable Attachment Gas Unit Cable Attachment TURF TRUCKSTER 8 1 Manual Transmission Shifter Linkage Serial No 84043 All Serial No 84044 All Serial No 898627 All ...

Page 89: ... Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977 1 Screw 1 4 28 x 5 8 Hex Head 22 306396 1 Lockwasher 1 4 23 308090 1 Flat Washer 1 4 24 894179 1 Cable Shifter Diesel Units 24 2701328 1 Cable Shifter Gas Units 25 2702996 1 Boot Control Lever 26 2702695 1 Knob Shifter 27 548175 3 Flat Washer 1 4 x 1 1 4 28 308090 1 Flat Washer 1 4...

Page 90: ...rial Numbers Notes 1 103867 2 Flat Washer 5 16 2 302020 1 Screw 1 4 20 x 1 1 4 3 306375 1 Nut 1 4 20 Hex 4 306396 1 Lockwasher 1 4 5 800582 4 Screw 1 4 20 x 3 4 6 821164 2 Hair Pin 1 4 x 1 1 8 7 842740 1 Lever Shifter 8 845345 7 1 Bracket Shifter Cable Mount 9 894584 1 Shifter with Cable 10 894508 1 Cable Shifter 11 892164 1 Kit Cable Mounting Hardware 12 2700496 4 Insert 1 4 20 ...

Page 91: ...DS 300 Item Part No Qty Description Serial Numbers Notes 1 838340 1 Oil Cooler 2 800789 1 Kit Oil Cooler Mounting 3 826590 AR Hose 5 16 I D 4 821893 AR Trim Push On 5 809231 2 Grommet 6 825264 4 Hose Clamp 10 1 Automatic Transmission Oil Cooler Serial No 898628 All ...

Page 92: ...56 1 9 9 9 9 9 10 10 10 10 10 10 15 3 2 6 8 7 4 5 10 9 9 11 12 13 14 16 17 18 19 20 21 22 23 9 9 13 9 A A TURF TRUCKSTER 11 1 Frame Attachments Serial No All ...

Page 93: ...06G02 Obtain Locally 886735 1 Valve Stem 5 800909 2 Nut M12 1 5 Wheel Lug 6 REF 1 Panel Console See 4 1 7 800026 7 Screw 1 4 20 Truss Head 8 894232 1 Cover Left Side Engine 9 452398 18 Screw M10 1 5 x 20 mm Flange 10 450454 20 Nut M10 1 5 Hex Flange 11 893488 1 Fender Right Side 12 893487 1 Fender Left Side 13 452399 2 Screw M10 1 5 x 25 mm Flange 14 893602 1 Stop and Tail Light 822049 1 Bulb No 1...

Page 94: ...2 5 5 6 6 6 7 7 7 7 17 17 8 8 9 9 9 10 10 11 11 18 12 19 19 Gas Engine and Transmission Mounts 20 21 13 14 4 4 15 16 1 3 6 6 13 7 7 7 12 5 9 7 7 22 23 24 25 TURF TRUCKSTER 12 1 Frame Lower ROPS and Platform Serial No All ...

Page 95: ... 75 x 30 mm Flange 10 309067 2 Lockwasher 1 2 Shakeproof 11 452405 5 Screw M10 1 5 x 80 mm Flange 12 893581 1 Mount Left Side Diesel Engine Diesel Units 12 894998 7 1 Mount Left Side Gas Engine Gas Units 13 893582 1 Mount Right Side Diesel Engine Diesel Units 13 2701697 7 1 Mount Right Side Gas Engine Gas Units 14 842870G01 2 Angle Support 15 844647G01 1 Angle Hold Down 16 452403 4 Screw M10 1 5 x...

Page 96: ...60 2 3 5 5 6 7 8 9 10 12 12 11 13 13 14 14 16 16 18 19 19 20 23 23 24 25 4 17 17 15 21 22 1 TURF TRUCKSTER 13 1 Rear Axle Serial No All ...

Page 97: ...Stem Valve 12 311398 6 Screw 1 2 13 x 3 1 2 Hex Head 13 800602 6 Nut 1 2 13 Nylon Insert 14 843876 4 Shackle Rear Spring 15 843238 2 Bushing Nylatron 16 807332 2 Shock Absorber 17 823621 4 Bushing 18 825500 4 Washer 7 16 Cupped 19 800294 4 Locknut 7 16 14 Center 20 311396 2 Screw 7 16 14 x 2 1 4 Hex Head 21 894272 7 1 Driveshaft Complete Diesel Engine 21 2701321 7 1 Driveshaft Complete Gas Engine ...

Page 98: ... 6 7 7 8 9 10 12 12 11 11 13 13 14 14 16 16 18 18 19 19 19 19 19 19 19 19 20 20 20 20 20 20 21 22 22 22 21 24 27 28 4 17 17 15 15 25 27 26 25 1 23 22 26 28 8 9 10 TURF TRUCKSTER 14 1 Front Control Arms Serial No All ...

Page 99: ...tter Pin 1 8 x 1 1 4 13 471221 1 Grease Fitting 1 4 28 90 14 841429 2 Lower Ball Joint 15 N S 1 Boot 16 800861 1 Nut 9 16 18 Slotted Hex 17 460030 1 Cotter Pin 1 8 x 1 1 4 18 548224 1 Grease Fitting 1 4 28 Straight Special Drive Thread 19 841167 8 Bushing Silentbloc 20 450382 8 Nut M16 2 Locking Insert 21 450077 4 Bolt M16 2 x 90 mm Hex Head Grade 8 8 22 450393 8 Washer M16 23 894573 1 Knuckle Lef...

Page 100: ...64 A A B B 2 3 5 5 6 6 7 7 8 9 10 10 12 12 11 11 13 13 14 14 16 16 16 18 18 19 19 20 20 21 21 22 23 4 17 17 17 17 15 15 1 TURF TRUCKSTER 15 1 Steering Linkage Serial No All ...

Page 101: ...crew 7 16 14 x 2 Hex Head 9 303269 3 Lockwasher 7 16 10 889681 2 End Left Hand Thread Tie Rod 11 816856 1 Retainer Grease 12 306825 1 Nut 7 16 20 Castle 13 889682 2 End Right Hand Thread Tie Rod 14 816856 1 Retainer Grease 15 306825 1 Nut 7 16 20 Castle 16 304636 4 Cotter Pin 1 8 x 1 1 8 17 831405 4 Grease Fitting 18 841404 2 Tie Rod 19 800485 2 Nut 9 16 18 Left Hand Thread Jam 20 302944 2 Nut 9 1...

Page 102: ...66 A A 2 2 3 3 5 5 6 6 7 7 8 8 9 9 10 10 12 11 11 13 14 14 16 18 18 19 19 20 20 14 14 22 22 23 24 21 21 4 4 17 Hose Clamp Location 15 25 25 25 25 26 26 1 1 TURF TRUCKSTER 16 1 Front Brakes Serial No All ...

Page 103: ...ht sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 13 893586 1 Front Right Side Brake Assembly 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894934 1 Kit Right Side Spring 894936 1 Kit Right Side Adjuster Repair 14 452398 10 Screw M10 1 5 x 20 mm Hex Flange G...

Page 104: ...68 Lower ROPS Power Steering Hose Routing 2 3 5 6 6 7 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 25 4 17 15 15 26 1 TURF TRUCKSTER 17 1 Steering Column Serial No All ...

Page 105: ...839862 1 Decal Steering Wheel 14 843767 1 Hose Power Steering Pressure 15 111838 2 O Ring 16 843768 1 Hose Power Steering Return 17 111838 1 O Ring 18 840222 1 Hose Formed 19 830930 2 Clamp Hose 20 450739 1 Screw M10 1 5 x 30 mm Socket 21 800943 1 Screw 10 14 x 5 8 Self Tapping 22 809092 2 Clamp Tube 23 320107 3 Cable Tie 7 1 2 Secure hoses together 24 823549 4 Cable Tie 15 1 2 Secure Hoses to Fra...

Page 106: ...5 6 6 7 8 8 9 10 12 11 13 14 16 18 19 20 21 21 21 22 23 23 24 27 28 29 30 30 30 30 30 31 31 33 4 17 15 25 26 34 37 38 39 40 35 36 32 1 TURF TRUCKSTER 18 1 Diesel Radiator Serial No 84043 All Serial No 84044 All ...

Page 107: ...2 Seal Radiator Foam 19 889050 1 Overflow Bottle 20 893554 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 450454 2 Nut M10 1 5 Hex Flange 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 452406 2 Screw M10 1 5 x 90 mm Hex Flange 27 601585 1 Box Air 28 800146 1 Screw 10 x 3 4 Thread Cutting 29 270086...

Page 108: ...72 2 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 21 22 23 24 27 28 29 30 30 30 31 31 33 33 35 4 17 15 25 26 34 37 38 39 36 32 1 TURF TRUCKSTER 19 1 Gas Radiator Serial No 898627 All Serial No 898628 All ...

Page 109: ... 16 18 x 3 4 16 831846 4 Nut Isolation 17 833440 1 Cap Overflow Bottle 18 833512 2 Seal Radiator Foam 19 889050 1 Overflow Bottle 20 893554 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 843857 1 Sender Temperature 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 452395 1 Screw M8 1 25 x 80 mm Hex Flange 25 452398 2 Screw M10 1 5 x 20 mm Hex Flange 26 4120076 1 Cap Water Thermostat 27 41...

Page 110: ... 9 9 10 10 12 12 12 11 11 11 11 13 14 16 21 21 22 23 24 27 28 29 39 40 30 31 33 4 4 17 15 25 26 34 37 38 18 18 19 20 35 36 32 1 TURF TRUCKSTER 20 1 Diesel Engine and Transmission Mounting Serial No 84043 All Serial No 84044 All ...

Page 111: ...t Air FIlter Mount 17 452390 2 Screw M8 1 25 x 30 mm Flange 18 450412 2 Lockwasher M10 19 800571 1 Nut M10 1 25 Hex 20 2703835 8 1 Bracket Muffler 21 11391G7 2 Clamp Hose 22 2701430 1 Transmission Suzuki MT5 Includes Clutch Disc and Cover 23 11741 85200 1 Support Transmission 24 01550 08163 4 Screw 25 11710 77100 1 Bracket Rear Mount 26 08310 00103 1 Nut 27 09103 08132 2 Bolt 1 M8 x 100 mm 28 8433...

Page 112: ...76 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 28 28 29 29 30 TURF TRUCKSTER 21 1 Gas Engine and MT Mounting Serial No 898627 All ...

Page 113: ...ransmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 842915 1 Bracket Air Filter 15 452389 2 Screw M8 1 25 x 25 mm Hex Flange 16 450453 2 Nut M8 1 25 Hex Flange 17 4118027 1 Air Filter 840352 1 Element AIr Filter 18 36113G01 1 Hose Engine Air Intake 19 4140617 1 Grommet 20 4140618 1 Sensor Air Temp 21 825358 2 Clamp 2 3 4 Worm Drive 22 4118423 1 Elbow 1...

Page 114: ...78 1 13 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 28 28 29 29 29 3 2 7 7 10 10 11 12 9 8 4 5 30 31 32 6 TURF TRUCKSTER 22 1 Gas Engine and AT Mounting Serial No 898628 All ...

Page 115: ...m Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 842915 1 Bracket Air Filter 15 452389 2 Screw M8 1 25 x 25 mm Hex Flange 16 450453 2 Nut M8 1 25 Hex Flange 17 4118027 1 Air Filter 840352 1 Element AIr Filter 18 36113G01 1 Hose Engine Air Intake 19 4140617 1 Grommet 20 4140618 1 Sensor Air Temp 21 825358 2 Clamp 2 3 4 Worm Drive 22 4118423 1 Elbow 1 4 NPT Street 23 4118422 1 Hose Fitting 1 4 N...

Page 116: ... 7 8 8 9 10 12 11 13 14 14 14 16 18 19 20 21 22 23 23 23 24 27 27 28 29 30 4 4 38 17 15 15 15 25 26 1 31 31 33 34 37 36 35 32 32 TURF TRUCKSTER 23 1 Diesel Engine and Clutch Serial No 84043 All Serial No 84044 All ...

Page 117: ...ge 16 893633 1 Alternator 17 844270 1 Bracket Front Alternator Mount 18 844271 1 Bracket Rear Alternator Mount 19 600981 1 Bracket Alternator Adjusting 20 311213 1 Screw 3 8 16 x 3 Flange 21 548804 1 Nut 3 8 16 Flange 22 306416 1 Screw 5 16 18 x 1 Hex Head 23 306325 3 Lockwasher 5 16 24 452390 3 Screw M8 1 25 x 30 mm Flange 25 452394 2 Screw M8 1 25 x 70 mm Flange 26 842996 1 Pulley 4 27 306835 1 ...

Page 118: ... 6 7 6 8 10 11 12 13 14 15 16 17 17 17 18 18 19 19 20 9 21 22 23 40 41 24 25 25 26 27 28 28 29 30 31 31 32 32 32 33 34 35 36 37 38 39 TURF TRUCKSTER 24 1 Suzuki Gas Engine Serial No 898627 All Serial No 898628 All ...

Page 119: ...izlock 17 306981 3 Flat Washer 3 8 18 120177 2 Lockwasher 3 8 19 306562 2 Nut 3 8 16 Hex 20 302600 1 Screw 3 8 16 x 1 1 2 Hex Head 21 600994 1 Pulley 4 3 4 Diameter Includes two set screws 22 4115406 1 Belt 7 16 x 54 1 4 V Hydraulic Pump and Governor 23 450179 1 Bolt M6 1 x 60 mm Hex Head 24 450452 1 Nut M6 1 Hex Flange 25 4115183 7 1 Bracket Power Steering Pump 26 452381 1 Screw M6 1 x 40 mm Hex ...

Page 120: ...Control See 3 1 for other end of cable 3 894591 1 Bracket Throttle See 23 1 for Mounting Location 4 844274 1 Lever Governor 5 835271 1 Nut 1 4 20 Lever Pivot 6 130728 1 Nut 1 4 20 Hex Jam 7 840473 1 Spring Governor Lever 8 812444 1 Clevis Pin 5 16 x 3 4 9 103867 1 Flat Washer 5 16 10 821164 1 Hair Pin 11 842785 1 Spring Idle Return 12 800271 1 Screw 10 24 x 1 2 Pan Head 13 120052 1 Lockwasher 10 1...

Page 121: ...from Perkins 4 452389 4 Screw M8 1 25 x 25 mm Flange 5 838295 8 1 Strap Muffler Hanger 6 450193 2 Screw M8 1 25 x 30 mm Hex Head 7 450378 2 Locknut M8 1 25 8 REF 1 Bracket Muffler See 20 1 841982 2 Clamp 1 1 2 Exhaust 9 N S 1 U Bolt 10 N S 1 Bracket 11 N S 2 Nut 5 16 18 Hex 12 103867 2 Flat Washer 5 16 13 REF 1 Cover Starter Hole See 20 1 26 1 Exhaust Serial No 898627 All Serial No 898628 All Tail...

Page 122: ... 3 4 4 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 17 18 19 20 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 25 41 TURF TRUCKSTER 27 1 Governor Linkage Serial No 898627 All Serial No 898628 All ...

Page 123: ...16 130728 3 Nut 1 4 20 Hex Jam 17 2700335 1 Spring Governor 18 2700334 1 Spring Governor 19 111893 1 Screw 10 32 Special 20 2702244 2 Nut 10 32 Hex 21 800024 1 Screw 1 4 20 x 1 1 2 Truss Head 22 306375 3 Nut 1 4 20 Hex 23 2703684 1 Throttle Cable See 3 1 24 450399 1 Flat Washer M6 25 821164 2 Hair Pin 1 4 x 1 1 8 26 818395 1 Clevis Pin 1 4 x 1 2 27 302288 1 Screw 1 4 20 x 1 28 306372 1 Cotter Pin ...

Page 124: ...A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 29 35 36 37 38 39 40 41 42 43 34 B B 29 TURF TRUCKSTER 28 1 Governor Serial No 898627 All Serial No 898628 All ...

Page 125: ...33056 1 Gasket Governor 18 833102 1 Seal Oil 19 835271 1 Nut Governor Arm 20 843537 1 Bracket Governor Knee 21 4114867 1 Head Governor 22 894471 1 Reservior Governor 23 833103 1 Bearing Needle 24 4119678 1 Shaft Governor Complete 25 4117681 1 Shaft Governor 26 833104 1 Ring Retaining 27 833345 1 Bearing Ball 28 2700525 1 Lever Governor Control 29 306396 2 Lockwasher 1 4 30 894435 1 Bracket Throttl...

Page 126: ... Governor 2 548827 4 Screw 1 4 20 x 1 2 Hex Flange 3 601580 1 Bracket Remote Oil Fill 4 843420 1 O Ring 5 843399 1 Adapter Valve Cover 6 836206 2 Clamp 1 7 8 Worm Drive 7 2701636 1 Hose Remote Oil Fill 8 2701640 1 Adapter Oil Cap 9 800934 3 Screw M6 1 x 16 mm Hex Flange 10 800425 2 Screw M6 1 x 12 mm Hex Head 11 306396 2 Lockwasher 1 4 12 16920 83G00 1 Cap Oil FIll Included with Engine 13 REF 1 Br...

Page 127: ...7 450378 2 Locknut M8 1 25 8 4114221 8 1 Bracket Muffler Attaches to Transmission Case 841982 2 Clamp 1 1 2 Exhaust 9 N S 1 U Bolt 10 N S 1 Bracket 11 N S 2 Nut 5 16 18 Hex 12 2700143 1 Ring Muffler Flange 13 4121517 8 1 Shield Muffler 14 306450 4 Screw 5 16 18 x 3 4 Hex Head 15 306325 4 Lockwasher 5 16 16 103867 4 Flat Washer 5 16 17 4121525 8 1 Shield Catalytic Converter 18 306419 2 Screw 1 4 20...

Page 128: ... C 2 2 2 2 2 2 2 2 2 13 13 3 5 6 7 8 9 10 12 11 14 19 20 21 22 23 24 27 28 29 30 4 17 25 26 32 1 2 2 15 16 16 18 2 31 33 34 35 36 37 38 TURF TRUCKSTER 31 1 Diesel Fuel System Serial No 84043 All Serial No 84044 All ...

Page 129: ...om Perkins 11 894638 1 Pump Electric Fuel 12 452393 1 Screw M8 1 25 x 60 mm Flange 13 450453 3 Nut M8 1 25 Flange 14 838154 1 Bracket Fuel Pump Mounting 15 829997 1 Grommet 16 809231 2 Grommet Split 17 452390 2 Screw M8 1 25 x 30 mm Flange 18 REF 1 Bracket Fuel System See 12 1 19 841969 1 Fuel Tank 20 843726 1 Tube Fuel Pick Up 21 148231 1 Elbow 90 Fuel 22 48310 2 Grommet Fuel Tank 23 836852 1 Bre...

Page 130: ...23 24 27 28 29 30 25 26 32 2 2 2 2 2 2 1 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 14 15 16 17 18 45 31 33 34 34 36 36 37 38 38 35 39 40 41 42 43 44 TURF TRUCKSTER 32 1 Gas Fuel System Serial No 898627 All Serial No 898628 All ...

Page 131: ...309067 1 Lockwasher 1 2 External Tooth 18 REF 1 Bracket Fuel System See 12 1 19 841969 1 Fuel Tank 20 843726 1 Tube Fuel Pick Up 21 148231 1 Elbow 90 Fuel 22 48310 2 Grommet Fuel Tank 23 836852 1 Breather 24 843343 1 Cap Unvented Fuel 25 843298 1 Sender Fuel Level 26 829954 1 Gasket Fuel Tank 27 833953 1 Cover Fuel Sender 28 800021 5 Screw 10 32 x 1 2 Pan Head 29 120052 5 Lockwasher 10 30 829787 2...

Page 132: ...E D F R O M A C C E S S O R Y M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T T O P R E V E N T D A M A G E D U E T O A C C I D E N TA L E N G A G E M E N T O F S E L E C T O R VA LV E 8 8 7 MOTOR DRIVEN ACCESSORY HYDRAULIC TANK 7 1 4 3 5 6 2 10 9 HYD PUMP PRESSURE RETURN SUCTION PRESSURE RETURN SELECTOR VALVE FILTER LIFT VALVE TRUCKSTER CYLINDER ACCESSORY CYLINDER 1 2 3 ...

Page 133: ...acket Battery Clamp 10 452389 1 Screw M8 1 25 x 25 mm Flange 11 844729 AR Spacer Battery Clamp Add as required to secure battery 12 2700800 1 Hydraulic Cover Used on 84043 898627 898628 13 837270 1 Decal Hydraulic Connections 14 2700801 1 Hydraulic Cover EC Used on 84044 Only 15 840857 1 Decal Hydraulic Connections 16 800930 4 Screw M8 1 25 x 16 mm Flange 17 REF 1 Hydraulic Filter 18 548827 2 Scre...

Page 134: ...98 1 2 2 2 2 3 4 5 6 7 8 9 9 10 11 12 29 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TURF TRUCKSTER 34 1 Hydraulic Pump and Filter Serial No All ...

Page 135: ...ler Half Dry Seal Male 13 832414 2 Ring Rataining 14 894701 1 Coupler Half Dry Seal Female 15 452381 2 Screw M6 1 x 40 mm Flange 16 844973 2 Bushing 17 450452 2 Nut M6 1 Hex Flange 18 844600 1 Hose Coupler to Filter 19 844627 4 Fitting 3 4 16 Tee 20 844630 1 Hose Control Valve to Filter 21 844590 1 Fitting 3 4 16 x 1 1 16 12 Straight 22 894691 1 Head FIlter 23 885249 1 Filter Element 24 523768 1 F...

Page 136: ...100 1 2 2 3 3 3 3 4 5 5 6 6 7 7 8 9 10 11 12 13 13 14 14 14 15 15 16 17 18 19 20 Lift Cylinder Mounting 21 22 TURF TRUCKSTER 35 1 Lift Cylinder Circuit Serial No All ...

Page 137: ... 8 826558 1 Fitting 9 16 18 90 9 844019 1 Hose Selector Valve to Control Valve 10 841892 1 Hose Control Valve to Coupler Control Valve Port B 11 844584 1 Bushing Flip Lock 12 840877 1 Sleeve Nylon 13 832408 2 Coupler Half Male 14 832414 4 Ring Retaining 15 832409 2 Coupler Half Female 16 835101 2 Fitting 3 8 NPT 90 17 832900 2 Hose Lift Cylinder to Coupler 18 823119 1 Fitting 1 4 NPT 19 840877 1 S...

Page 138: ...3 5 5 5 9 10 Item 8 Routing 12 11 1 13 13 14 15 16 8 7 5 6 7 8 4 1 17 18 19 20 21 Engine Harness Ground Wires 22 23 24 TURF TRUCKSTER 36 1 Diesel Electrical Components Serial No 84043 All Serial No 84044 All ...

Page 139: ...in See 48 1 9 843942 1 Socket 12V Accessory Plug 10 4116941 1 Panel Instrument with Tachometer 11 890000 1 Buzzer High Temperature Located inside front clip behind dash panel 12 831225 3 Clamp Wire Harness 13 306419 2 Screw 1 4 20 x 1 2 Hex Head 14 306488 1 Lockwasher 1 4 External Tooth 15 828231 1 Insulator 16 548175 1 Flat Washer 1 4 17 894596 1 Positive Battery Cable 18 884513 1 Negative Batter...

Page 140: ...3 13 13 13 Red Wires Black Wires 14 14 15 15 16 16 8 7 5 5 6 7 8 4 1 1 17 18 19 20 21 Engine Harness Ground Wires 22 23 24 25 26 27 2 2 2 3 1 28 29 30 TURF TRUCKSTER 37 1 Gas Electrical Components Serial No 898627 All Serial No 898628 All ...

Page 141: ... 3 Clamp Wire Harness 13 306419 2 Screw 1 4 20 x 1 2 Hex Head 14 306488 1 Lockwasher 1 4 External Tooth 15 828231 1 Insulator 16 548175 1 Flat Washer 1 4 17 894596 1 Positive Battery Cable Manual Transmission 17 2701502 1 Positive Battery Cable Automatic Transmission 18 884513 1 Negative Battery Cable Battery to Transmission 19 306325 1 Lockwasher 5 16 20 450324 1 Nut M8 1 25 Hex 21 892811 1 Cable...

Page 142: ...106 1 2 3 5 6 7 8 9 10 11 11 4 TURF TRUCKSTER 38 1 Differential Assembly Part Number 894509 14 21 1 Differntial Part Number 893591 11 16 1 Differential Serial No All ...

Page 143: ...rential 1 891829 1 Differential Housing See 39 1 2 N S 1 Axle Tubes and Shafts See 40 1 3 N S 1 Input Main and Jack Shaft See 42 1 4 N S 1 Front and Shift Cover See 41 1 5 112050 1 Screw 1 4 20 x 5 8 Self Tap 6 841842 1 Fitting Hydraulic Brake Tee 7 832584 1 Clamp Tee Fitting 8 841844 1 Hose Brake 9 841838 1 Tube Left Side Brake 10 841837 1 Tube Right Side Brake 11 893583 2 Cable Parking Brake ...

Page 144: ...108 2 2 3 5 6 7 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 29 30 30 4 35 17 15 25 26 1 31 31 33 33 34 34 32 32 TURF TRUCKSTER 39 1 Differential Housing Part Number 891829 Serial No All ...

Page 145: ... 003 Thick Add or remove shims as required to adjust gear backlash 16 836689 AR Shim 005 Thick 17 836690 AR Shim 010 Thick 18 836691 AR Shim 030 Thick 19 836692 1 Baffle Oil 20 836685 AR Shim 003 Thick Add or remove shims as required to adjust gear backlash 21 836686 AR Shim 005 Thick 22 836687 AR Shim 010 Thick 23 836677 1 Cup Bearing 2 84 O D 24 836678 1 Cone Bearing 1 3 8 I D 889870 1 Gear Set ...

Page 146: ...110 A A B B 2 3 5 6 7 8 9 10 12 12 11 13 13 14 14 16 16 18 19 19 20 20 21 21 22 22 23 23 24 24 27 27 28 28 4 17 15 15 25 25 26 26 1 TURF TRUCKSTER 40 1 Axle Tubes and Shafts Serial No All ...

Page 147: ...il 16 836695 2 Bearing Tapered Roller 17 893581 1 Left Side Brake Assembly Includes Parking Brake Lever 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 894932 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 18 893582 1 Right Side Brake Assembly Includes Parking Brake Lever ...

Page 148: ...112 2 2 2 3 3 3 3 3 5 5 6 7 8 9 10 11 12 13 14 16 18 22 23 19 20 21 4 4 17 15 1 TURF TRUCKSTER 41 1 Front and Shifter Cover 14 21 1 Differential 894509 11 16 1 Differential 893491 Serial No All ...

Page 149: ...mp Right Side Brake Tube 7 836841 1 Bracket Shift Cable 8 836852 1 Breather 9 111074 1 Plug Fill 10 836959 1 Bracket Brake Tee Mounting 11 889780 1 Shift Cover Assembly 12 889925 1 Cover 13 N S 1 Bushing 14 836658 1 Shaft Shift 15 831099 2 Seal Oil 16 548937 1 Lockwasher 7 16 17 836657 1 Fork Shift 18 836662 1 Bushing Guide 19 807366 1 Button Positioning 20 2700493 1 Spring 21 548204 1 Set Screw 3...

Page 150: ...14 2 2 2 3 5 5 6 7 8 9 10 12 11 13 14 16 18 19 20 27 21 22 23 24 24 4 17 15 25 25 26 1 TURF TRUCKSTER 42 1 Input Main and Jack Shafts 14 21 1 Differential 894509 11 16 1 Differential 893491 Serial No All ...

Page 151: ...11993 1 Bearing Thrust 15 844951 AR Shim 003 Thick Add or remove shims as required to adjust gear backlash 15 844952 AR Shim 005 Thick 15 844953 AR Shim 010 Thick 16 845034 1 Collar Thrust 17 548952 1 Lockring 18 836420 1 Spacer Pinion 19 842359 1 Pinion 15 Tooth 14 21 1 Differential 894509 19 836440 1 Pinion 18 Tooth 11 16 1 Differential 893491 20 800559 1 Nut 1 2 20 Crown Lock 21 891089 1 Jacksh...

Page 152: ...116 2 3 5 6 7 7 8 9 10 12 11 13 14 14 16 4 17 15 1 TURF TRUCKSTER 43 1 Transmission Clutch Release Shift Selector Diesel Engine Only Serial No 84043 All Serial No 84044 All ...

Page 153: ...40 mm 5 01550 08553 1 Screw M8 1 25 x 55 mm 6 844228 1 Stop 5th Gear Lockout 7 548222 2 Set Screw 8 32 8 2702684 1 Plug Drain 9 11741 85200 1 Support Transmission 10 2702475 4 Screw 11 37610 80023 1 Switch Backup Light 12 09280 11002 1 O Ring 13 23260 85203 1 Shaft Clutch Release 14 09300 14017 2 Bushing Clutch Release 15 09448 20007 1 Spring Clutch Release 16 23265 85200 1 Bearing Clutch Release ...

Page 154: ...3 3 5 6 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 4 17 15 25 26 34 37 38 39 35 36 32 1 1 TURF TRUCKSTER 44 1 Transmission Case Diesel Engine Only Serial No 84043 All Serial No 84044 All ...

Page 155: ... and Main Shaft See 45 1 15 09283 25088 1 Seal Oil 16 09390 68002 1 C Ring 17 09390 62010 1 C Ring 18 24560 83001 1 Gear Reverse Idle 19 24551 83010 1 Shaft Reverse Idle Gear 20 09261 06003 1 Pin 21 2702586 1 Cir Clip 22 09103 08132 3 Screw M8 1 25 x 100 mm Flange 23 01550 08353 5 Screw M8 1 25 Flange 24 2702659 4 Screw M8 1 25 x 40 mm Flange 25 01421 08303 1 Stud M8 1 25 26 2703002 1 Nut M8 1 25 ...

Page 156: ...120 2 3 5 6 6 7 7 8 8 9 10 12 11 13 14 14 16 16 18 18 18 19 19 20 21 21 22 23 24 27 28 28 4 4 4 17 15 15 25 26 1 TURF TRUCKSTER 45 1 Input and Main Shaft Serial No 84043 All Serial No 84044 All ...

Page 157: ...1 85252 1 Shaft Main 12 06111 06003 2 Ball 13 24400 83000 1 Low Speed Syncronizer Includes Hub and Sleeve 14 24436 83000 2 Spring Low Speed Syncronizer 15 24441 85F41 2 Spring Low Speed 16 24431 83001 2 Ring Low Speed Syncronizer 17 24220 60A01 1 Gear Main Shaft 2nd 2nd Gear 18 09263 35015 3 Bearing Needle 19 09300 30003 2 Bushing 20 24211 83011 1 Gear Main Shaft Low 1st Gear 21 09166 30007 2 Wash...

Page 158: ...22 A A B C D B C D 2 3 5 6 7 8 9 10 10 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 4 4 17 15 25 26 32 1 TURF TRUCKSTER 46 1 Gear Shift Fork Linkage Serial No 84043 All Serial No 84044 All ...

Page 159: ...5 mm Spring 11 09250 10006 1 Plug Locating 12 25121 85051 1 Case Gear Shift Lever 13 25520 85203 1 Shaft Grear Shift Lever 14 09284 17004 1 Seal Oil 15 25576 70D00 1 Spring 16 09160 17035 1 Washer 17 x 32 x 1 2 mm 17 25541 85201 1 Lever Gear Select 18 25545 85055 1 Dog Reverse Shift Limit 19 25546 60C01 1 Spring 20 09128 10002 1 Bolt M10 x 9 mm Retaining 21 09168 10007 1 Gasket 22 25547 70D00 1 Sp...

Page 160: ...or 1 Accessory Connector 2 Accessory Connector 3 Accessory Connector 4 Brake Fluid Level Switch Dash Panel 10 A 10 A 20 A Ignition Switch Clutch Switch Wh Bn Bn Rd Bk Rd Bk Wh Bk Wh Ye Wh Og Wh Og Pk Bu Gn Bk Wh Rd Ye Bk Bk Wh Bu Wh Bu Gn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Overheat Alarm Power Point 12 V Overheat Alarm Right Turn Diesel Tach Input Tachometer Voltmeter Temp Gauge Fuel Gua...

Page 161: ...Og Bk Og Bk Og Bk Og Bk Gn Bk Ye Bk Gn Bk Bu Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brake Accessory Connector 2 Horn Button 15 A 10 A 10 A 15 A Horn Brake Pedal Switch Flasher Turn Signal Accessory Single Tail Light Harness Jumper Plug Low Beam High Beam Low Beam High Beam Brake Light T...

Page 162: ... Rd Rd Rd Rd Rd Rd Rd Bn Rd Rd Rd Rd Rd Rd Rd Rd Rd Bk Bk Bk Og Og 40 A Starter Starter Solenoid Diode Diode Diode Fuel Pump Fuel Sender Fuel Solenoid Fuel Shutoff Relay Temp Sender Main Harness Connector 1 Main Harness Connector 2 Main Harness Connector 3 Glow Plugs Fan Relay Fan Switch Fan Motor Pre Heat Relay Alternator 25 A 40 A Bk Bk Bk Bk Bk 30 85 86 87 87A Oil Pressure Switch Parking Brake ...

Page 163: ...127 ...

Page 164: ... Stop Light Option Engine Harness Connector Gas Only Engine Harness Connector 1 Engine Harness Connector 2 Engine Harness Connector 3 Flasher Option Turn Signal Option Jumper Plug Brake Pedal Switch Horn Button Light Switch Clutch Pedal Switch Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option Heater Option Ground Wires Automatic Transmission Not Used Optional Accessor...

Page 165: ...ector Six Female Terminal 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 7 826006 2 Connector Two Male Terminal 825866 AR Terminal 1 4 Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal ...

Page 166: ...off Relay Diodes 4 4 10 12 13 15 14 4 3 5 6 Pre Heat Relay Fan Relay Fan Motor Fan Motor Fuse Fan Relay Fuse Fan Harness 8 9 16 17 18 19 Starter Ground Wires Ground Alternator Starter Solenoid Glow Plug Fuel Solenoid 7 10 11 Glow Plug Fuse Engine Oil Pressure Temperature Sender Fan Switch TURF TRUCKSTER 49 1 Diesel Engine and Fan Harness Part Numbers 601572 601586 Serial No All ...

Page 167: ... 18 Gauge Solid 4129733 AR Wedge 2 Wire Deutsch 4129747 AR Gasket 2 Wire Deutsch 8 2700868 1 Connector 70 Amp Relay 842966 AR Terminal Female Relay 2700869 AR Terminal 3 8 Female Relay 9 842959 1 Connector 2 Contact 833257 2 Terminal 3 32 Female 838463 2 Seal Wire 10 826584 2 Block Single Fuse 825997 AR Fuse Clip 1 Term 14 16 Gauge 825998 AR Fuse Clip 1 Term 10 Gauge 11 836536 1 Fuse 40 Amp 12 411...

Page 168: ... Gn Bn Bn Bk Bk Bk Gn Bl Gn Rd Rd Gn Pk Og Bu Og Gn Gn Bu Pk Bn Ye Wh Bu Gn Rd Shifter Switch Automatic Transmission ECU Engine Harness Connector 1 Shift Solenoid Automatic Transmission Bk Rd Bk Rd Pk Gn Gn Wh Bn Ye Bk Gn Og Wh Rd Rd Bk Wh Bk Wh Wh Pk Pk Wh Pk Wh Ye Bu Gn Wh Bk Wh Bu Rd Bu Wh Bu Bk Bu Rd Bu Wh Bu Bk Bk Rd Wh Ye Bu Gn Wh TURF TRUCKSTER 50 1 Gas Engine Electrical Schematic Serial No...

Page 169: ... Bn Ye Gn Wh Bn Ye Pk Pk Bu Pk Bu Bk Gn Bk Gn Backup Alarm Bk Speedometer Signal Speed Sensor Og Og Og Wh Rd Wh Rd Bk Fuel Pump Fan Motor Fuel Relay Fan Relay Main Relay Shifter Light Rd Rd Rd Bn Ye Reverse Switch Manual Transmission Bk Wh Bk Wh Bk Wh Bk Wh Bk Wh Bk Wh Gn Bk Wh Ye Bu Wh Pk Wh Pk Wh Pk Pk Wh Pk Gn Wh Wh Ye Bu Gn Wh Rd TURF TRUCKSTER ...

Page 170: ... Bk Rd Bk Wh Ye Wh Ye Wh Og Bu Bu Wh Pk Wh Pk Gn Wh Gn Wh Og Og Pk Bu Gn Bk Wh Rd Ye Bk Bk Wh Bu Wh Bu Bk Wh 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Coolant Overheat Alarm 12 V Overheat Alarm Right Turn Tach Input Tachometer Voltmeter Temp Gauge Fuel Guage Left Turn Parking Brake Fuel Sender Oil Pressure High Beam Pre Heat 12 V Brake Fluid Level Gas Tach Input B S Wh Og Wh Og Wh Rd Wh Rd Rd R...

Page 171: ...n Bk Ye Bk Gn Bk Bu Wh Og Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brake Accessory Connector 2 Horn Button 15 A 10 A 10 A 15 A Horn Brake Pedal Switch Flasher Turn Signal Accessory Single Tail Light Harness Jumper Plug Low Beam High Beam Low Beam High Beam Brake Light Tail Light Power Poi...

Page 172: ...ctor 2 Br Bk Bn Wh Gy Og Gn Wh Gn Bk Bu Bn Rd Bu Rd Rd Ye Rd Pk Wh Bn Rd Bk Wh Rd Wh Wh Bk Gn Gn Ye Rd Bu Gn Rd Gn Ye Gn Rd Gn Rd Bu Bk Bu Wh Bu Rd Gn Bk Gn Bk Gy Ye Gy Ye Gn Wh Ye Wh Ye Wh Pk Pk Ye Bk Ye Bk Bk Wh Bk Wh Bu Rd Bu Wh Bu Bk Bk Ye Wh Gn Bk Rd Wh Rd Wh Gn Wh Gn Bu Ye Bu Ye Bu Ye Bu Ye Bu Ye Br Bk Bn Wh Gy Bn Rd Bu Rd Rd Ye Rd Pk Wh Bn Rd Wh Rd Wh Wh Bk Rd Bu Bk Wh Bk Rd Bu Ye Bu Ye Ye ...

Page 173: ... M Injector 1 Injector 2 Injector 3 Gy Br Bk Bn Wh Bn Rd Bu Rd Ye Rd Rd Pk Wh Br Bk Bn Wh Gy Bn Rd Bu Rd Rd Ye Rd Pk Wh Bn Rd Wh Rd Wh Wh Bk Rd Bu Bk Wh Bk Rd Bu Ye Rd Bu Bk Wh Bk Wh Bk Wh Bk Wh Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bk Rd Bu Ye Bu Ye Bu Ye TURF TRUCKSTER ...

Page 174: ...ry Plug Horn Button Light Switch Clutch Pedal Switch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Turn Signal Option Jumper Plug Tail Light Harness Connector Transmission Ground Wires B Starter Fuel Pump Starter Solenoid Parking Brake Switch Shift Switch B...

Page 175: ...Terminal 825886 AR Terminal 1 4 Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 9 843598 1 Connector Rocker Switch 825748 AR Terminal 1 4 Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 Female 10 Gauge Two Wire 10 843550 1 Connector Eighteen Terminal 843551 AR Terminal 11 837301 2 Conn...

Page 176: ...sory Plug Horn Button Light Switch Clutch Pedal Switch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Turn Signal Option Jumper Plug Tail Light Harness Connector Transmission Ground Wires B Starter Fuel Pump Starter Solenoid Parking Brake Switch Shift Switch...

Page 177: ...18039 7 Plug ECU Connector 25 845330 1 Connector 4 Contact Male 833257 4 Terminal Female 838463 4 Seal Wire 26 845327 1 Connector 3 Contact Female 2700380 3 Terminal 2700381 3 Seal Wire 27 845328 1 Connector 9 Contact Female 2700385 2 Terminal 2700387 2 Seal Wire 2700384 7 Terminal 2700386 7 Seal Wire 28 839917 1 Plug 2 Wire Deutsch 29 839921 1 Lock 2 Wire Deustch 30 524358 2 Terminal 18 20 AWG Ma...

Page 178: ...83001 121 24432 83001 121 24436 83000 121 24441 85F41 121 24442 81A20 121 24471 60A00 121 24473 70D10 121 24551 83010 119 24560 83001 119 24671 83000 119 24681 83000 121 24700 85200 119 24741 83001 119 24770 85252 119 24780 83010 119 24821 09001 123 25121 85051 123 25211 85201 123 25221 83002 123 25221 85202 123 25411 85201 123 25415 83000 123 25420 85201 123 25451 85261 123 25520 85203 123 25530 ...

Page 179: ...1 139 4114221 8 91 4114547 105 4114549 105 4114867 89 4115000 89 4115029 7 73 4115033 73 4115258 87 4115400 73 4115904 95 4116015 141 4116017 105 4116159 87 4116284 8 91 4116941 105 4116997 73 4117153 7 57 4117352 87 4117681 89 4117900 77 4118027 77 79 4118039 141 4118422 77 79 4118423 77 79 4119526 87 4119634 51 4119678 89 4119866 8 85 4119955 79 4120076 73 4120079 73 4120096 79 4120097 79 412009...

Page 180: ...5 115 812444 84 812445 49 813850 61 65 814079 45 814474 67 814476 109 815403 67 815860 91 816307 53 816401 41 816856 65 817104 43 89 817250 67 817320 101 817928 67 818395 87 819923 69 820899 71 73 821164 53 54 84 87 821893 55 81 97 101 822049 57 822419 45 822819 45 823118 45 823119 101 823225 45 823549 39 69 823621 61 825264 55 95 825358 77 79 825500 61 825538 45 825624 73 93 825748 129 131 139 82...

Page 181: ...841885 75 841892 101 841895 103 105 841913 39 841966 81 841969 93 95 841982 85 91 842010 51 842030 41 842033 65 842051 49 842103 49 842104 67 842359 115 842360 115 842553 81 842740 54 842773 53 842774 53 842785 84 842870G01 59 842915 75 77 79 842935 49 51 842959 131 842961 75 842966 131 139 842983 129 139 842996 81 843013 87 843021 49 843022 49 843158 47 843167 105 131 843168 131 139 843238 61 843...

Page 182: ...266 63 893322 41 893344 69 893375 G05 41 893388 73 893487 57 893488 57 893491 107 111 893519 111 893525 59 893539 97 893541 41 893554 71 73 893555 93 95 893571 69 893581 59 111 893582 59 111 893583 107 893585 67 893586 67 893602 57 893613 61 893633 81 893862 61 893966 53 894030 39 894159 43 894167 49 894179 53 894201 93 95 894232 57 894266 105 894272 61 894308 49 51 894313 57 894317 47 894348 71 8...

Page 183: ...147 INDEX ...

Page 184: ......

Page 185: ......

Page 186: ...e classe mundial O equipamento de Jacobsen é construído segundo padrões exactos garantidos pela atribuição de ISO 9001 e ISO 14001 a todos os nossos centros de produção Rede mundial de distribuidores e técnicos formados na fábrica apoiados por Textron PartsXpress para un apoio fiável e de alta qualidade aos nossos produtos ...

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Cushman turf truckster, Parts & Maintenance Manual, Page: 117 / 186

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