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Cushman Turf Truckster 84063, Parts & Maintenance Manual

The Cushman Turf Truckster 84063 is a versatile utility vehicle perfect for handling tough tasks on the course or in the field. Ensure proper maintenance and repair with the Parts & Maintenance Manual, available for free download from manualshive.com. Keep your Truckster running smoothly with this essential manual.

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151

TURF TRUCKSTER

Item

Part No.

Qty.

Description

Serial Number / Notes

1

825973

1

Connecter, Six Male Terminal

825886

AR

Terminal, 1/4 in. Male 14-16 Gauge

Single Wire

825961

AR

Terminal, 1/4 in. Male 10 Gauge

Two Wire

2

829631

1

Connector, Four Female Terminal

825748

AR

Terminal, 1/4 in. Female 14-16 Gauge

Single Wire

825878

AR

Terminal, 1/ in. Female 10 Gauge

Two Wire

3

826726

2

Connector, One Female Terminal

825886

AR

Terminal, 1/4 in. Male 14-16 Gauge

4

826005

12

Connector, Two Female Terminal

825748

AR

Terminal, 1/4 in. Female 14-16 Gauge

Single Wire

825878

AR

Terminal, 1/4 in. Female 10 Gauge

Two Wire

5

825894

1

Connector, Flasher

825889

AR

Terminal, 5/16 in. Female 14-16 Gauge

6

2700913

1

Jumper Plug, Taillight

825877

1

•

Connector, Six Female Terminal

825748

AR

•

Terminal, 1/4 in. Female 14 Gauge

Single Wire

825878

AR

•

Terminal, 1/4 in. Female 10 Gauge

Two Wire

7

826006

3

Connector, Two Male Terminal

825886

AR

Terminal, 1/4 in. Male 14-16 Gauge

8

837296

1

Connector, Ignition Switch

825748

AR

Terminal, 1/4 in. Female 14-16 Gauge

Single Wire

825878

AR

Terminal, 1/4 in. Female 10 Gauge

Two Wire

9

843598

1

Connector, Rocker Switch

825748

AR

Terminal, 1/4 in. Female 14-16 Gauge

Single Wire

825878

AR

Terminal, 1/4 in. Female 10 Gauge

Two Wire

10

843550

1

Connector, Eighteen Terminal

843551

AR

Terminal

11

837301

2

Connector, Headlight

825889

AR

Terminal, 5/16 in. Female 14-16 Gauge

One Wire

828629

AR

Terminal, 5/16 in. Female 14-16 Gauge

Two Wire

12

825996

3

Fuse Holder

13

825997

12

Fuse Clip, 1 Term., 14-16 Gauge

14

825998

6

Fuse Clip, 1 Term, 10 Gauge

15

825999

2

Fuse Clip, 3 Term. 14-16 Gauge

16

836892

7

Fuse, 10 Amp

16

842983

3

Fuse, 15 Amp

16

826000

1

Fuse, 20 Amp

16

4113261

1

Fuse, 25 Amp

17

843168

2

Connector, 15 Amp Relay

842966

8

Terminal, Female Relay

18

2700868

1

Connector, 70 Amp Relay

842966

2

Terminal, 1/4 in. Female Relay

2700869

2

Terminal, 3/8 in. Female Relay

19

826190

AR

Tubing, 3/8 in. I.D. Black Convoluted

50 Foot Bulk

20

826191

AR

Tubing, 1/2 in. I.D. Black Convoluted

25 Foot Bulk

Summary of Contents for Turf Truckster 84063

Page 1: ...who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine SE Swede...

Page 2: ...obsen suggests you maintain a stock of the more commonly used maintenance items We have also included part numbers for additional support materials and training aids To order any of the following mate...

Page 3: ...erheat Procedure 19 5 7 Cooling System 20 5 8 Air Filter 21 5 9 Jump Starting 21 5 10 Battery 22 5 11 Charging Battery 22 5 12 Hydraulic Hoses 23 5 13 Hydraulic Reservoir and Filter 23 5 14 Fuel 24 5...

Page 4: ...ny switch 13 Do not change the engine governor setting or overspeed the engine 14 Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or...

Page 5: ...you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is n...

Page 6: ...g replacement parts or requesting service information Vehicle Identification Numbers must appear on all correspondence concerning this vehicle 2 2 ENGINE IDENTIFICATION NUMBERS _______________________...

Page 7: ...Governor All Speed Mechanical Low Idle 1300 RPM High Idle 3180 RPM Lubrication Capacity 5 4 quarts 5 1 liters Below 32 F 0 C SAE 10W or 10W 30 10W 40 32 77 F 0 25 C SAE 20W or 10W 30 10W 40 Above 77 F...

Page 8: ...________________ 84067 Gear Ratios 5th Gear 1 000 1 4th Gear 1 264 1 3rd Gear 1 908 1 2nd Gear 3 017 1 1st Gear 5 106 1 Reverse 5 151 1 Hypoid Differential 14 21 1 with 3 2 1 Reduction 84068 Gear Rati...

Page 9: ...le cannot be used with cab attachments If an enclosed cab is desired the four post ROPS must be replaced with Upper ROPS 894761 Hydraulic Attachments High Low Gas Hydraulics 4147940 High Low Diesel Hy...

Page 10: ...ng Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung G L Megfelel s g rt kel s Valutazione della conformit Atbilst bas nov rt jums Atitikties vertinima...

Page 11: ...oittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Comm...

Page 12: ...push the engine cover latch towards the rear of the unit and tilt cover forward When replacing the engine cover make sure the retaining tabs located at the front corners of the engine cover are inser...

Page 13: ...up when the release lever is pulled and so must be lifted manually Figure 4C 4 4 ACCESS PANELS _________________________________________________________ There are two access panels located under the...

Page 14: ...rst 24 48 hours of operation Adjust every 200 hours thereafter Adjust hydraulic pump belt so belt deflects 1 4 to 1 2 in 6 to 12 mm with a 20 lb push at midpoint between pulleys If tension is incorrec...

Page 15: ...remove belt from pulleys Figure 4I 4 9 PARKING BRAKE CABLE ___________________________________________________ 1 Remove the engine cover Put chocks in front of and behind at least two wheels at opposi...

Page 16: ...t lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft lbs Nm 85 115 3 110 149 2 9...

Page 17: ...oper break in of a new engine can make a considerable difference to the performance and life of the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of o...

Page 18: ...ss can damage the engine Considerable oil loss could be due to a loose or incorrectly installed drain plug cracked gaskets or a loose oil filter Drain plugs are located beneath the engine in the oil p...

Page 19: ...re 1 Stop the vehicle DO NOT shut the engine off Place vehicle in Neutral and engage the parking brake 2 Immediately disengage any accessories that are operating 3 Slow the engine speed to a fast idle...

Page 20: ...in Remove lower radiator hose Close both drains and install lower radiator hose once system has completely drained d Empty and clean the recovery bottle e Fill radiator to the bottom of the filler nec...

Page 21: ...rd 6 Carefully clean the inside of the filter housing without allowing dust into the air intake 7 Inspect the new element Do not use a damaged element and never use an incorrect element 8 Assemble the...

Page 22: ...o Section 5 10 Read the Battery s and Charger s manuals for specific instructions 2 Whenever possible remove the battery from the vehicle before charging If battery is not sealed check that the electr...

Page 23: ...fic maintenance intervals Normally the hydraulic system will not need additional fluid Sometimes a leak may develop causing the system to require repair and refilling If you notice hydraulic fluid esc...

Page 24: ...been winterized Cold temperatures may cause it to thicken which will keep your vehicle from running properly c DO NOT use Aviation Fuel JP4 Refer to Engine Manual for additional information Gas Engin...

Page 25: ...o 1st gear manual or Park automatic 2 Refer to Section 5 18 for proper lifting procedures Always use jack stands Never rely only on a jack for support Raise the vehicle only enough to remove the tire...

Page 26: ...the same procedure for supporting the frame and blocking the tires as you would when using a jack To prevent damage to the vehicle or attached accessory never use a hoist to raise only one corner of...

Page 27: ...d the recommended oil type Remove the plug from the rear of the governor and remove the plug from the top of the governor Add SAE 20W motor oil until the oil begins to leak from the rear port Replace...

Page 28: ...hose to the bleeder screw and place the other end of the hose in a container to catch fluid from brake when bleeding the system 3 Bleed brake a Have an assistant push down on the brake pedal and hold...

Page 29: ...d begins to leak from hole Apply pipe thread sealant and install filler plug Figure 5N Figure 5O 5 23 DIESEL ENGINE MANUAL TRANSMISSION ____________________________________ The transmission fluid shou...

Page 30: ...d install filler plug Figure 5Q 5 25 GAS ENGINE AUTOMATIC TRANSMISSION____________________________________ The transmission fluid should be checked every 100 hours or 3 months Fluid should be changed...

Page 31: ...ector for easier access to rear of panel Light Bulb Replacement 1 Determine which bulb needs to be replaced 2 Rotate bulb holder 1 4 turn counter clockwise and pull up and away from dash panel 3 Repla...

Page 32: ...gative BLACK battery cable 2 Remove the four screws securing the headlight bezel to the front cowl 3 Pull headlight and bezel forward and out of the front clip opening 4 Disconnect the electrical conn...

Page 33: ...__________________________ Wash the vehicle after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water...

Page 34: ...ot fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug an...

Page 35: ...e hard to start or runs poorly 1 Fuel level low Fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fu...

Page 36: ...her friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as necessary 4 Grease fittings every 100 hours Do not over grease drive shaft fittin...

Page 37: ...IV Differential Fluid I R R 5 22 III Electrical System I I 5 26 Engine Glow Plugs I Engine Idle Speed I I Engine Noise Vibration I Engine Oil Suzuki I R R 5 3 Engine Oil Filter Suzuki I R R 5 3 Engin...

Page 38: ...mmon engine parts are provided for reference only Refer to the Engine Parts Manual for a complete list of service parts Part Number Part Description 5000919 Diesel Air Filter Element 840352 Gas Air Fi...

Page 39: ...NOTES 8 en 39 8 NOTES...

Page 40: ...on the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the...

Page 41: ......

Page 42: ...l i formatet nskad m ngd katalognummer och en beskrivning av delen 4 Skicka eller ta med best llningen till er auktoriserade terf rs ljare f r Jacobsen Litografi i USA 1 2011 2006 42 EC Detta r vers t...

Page 43: ...9 5 5 Ljudd mpare och avgasr r 19 5 6 Procedur vid verhettad motor 19 5 7 Kylsystem 20 5 8 Luftfilter 21 5 9 Starthj lp 21 5 10 Batteri 22 5 11 Batteriladdning 22 5 12 Hydraulslangar 23 5 13 Hydraulta...

Page 44: ...e r i perfekt fungerande skick eller som saknar ordentligt fastsatta dekaler skydd sk ldar utkastdeflektorer eller andra skyddsanordningar 12 Koppla aldrig fr n eller tjuvkoppla n gon f rregling 13 nd...

Page 45: ...lja alla instruktioner i denna handbok kommer du att f rl nga maskinens livsl ngd och uppr tth lla maximal effektivitet Justering och underh ll ska alltid utf ras av en kvalificerad tekniker Om mer in...

Page 46: ...ens ID nummer vid best llning av reservdelar eller f rfr gan om serviceinformation Fordonsidentitetsnumret m ste anges vid all korrespondens r rande detta fordon 2 2 MOTORIDENTIFIERINGSNUMMER ________...

Page 47: ...ultral g svavelhalt Diesel Klassificering L gsta cetantal 45 Kapacitet 24 5 liter Regulator Mekanisk f r alla farter L g tomg ng 1300 v m H g tomg ng 3180 v m Sm rjning Kapacitet 5 1 liter Under 0 C...

Page 48: ...____________________ 84067 Utv xling 5 e v xeln 1 000 1 4 e v xeln 1 264 1 3 e v xeln 1 908 1 2 e v xeln 3 017 1 1 e v xeln 5 106 1 Back 5 151 1 Hypoiddifferential 14 21 1 med 3 2 1 reduktion 84068 Ut...

Page 49: ...as med f sten f r hytt Om en sluten hytt nskas m ste 4 pelars ROPS skydd ers ttas av ett Upper ROPS 894761 Hydraultillbeh r H g l g bensinhydraulik 4147940 H g l g dieselhydraulik 894713 Inbyggd hissa...

Page 50: ...Hodnocen pln n podm nek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung G L Megfelel s g rt kel...

Page 51: ...oittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Comm...

Page 52: ...rat f r motorhuvsl set mot enhetens bakre del och luta huven fram t om du vill ppna motorn Kontrollera att de h llande flikarna i de fr mre h rnen av motorhuven r inf rda i sp ren i golvet n r du s tt...

Page 53: ...tk pan fj drar inte upp n r du drar i sl pparmen den m ste lyftas upp manuellt Figur 4C 4 4 BORTTAGBARA PANELER__________________________________________________ Det finns tv borttagbara paneler under...

Page 54: ...r de f rsta 24 48 drifttimmarna Justera d refter remmen var 200 e drifttimme Justera hydraulpumpsremmen s att remmen b js 6 12 mm med ca 9 kg tryck i mitten mellan remskivorna Om sp nningen inte r kor...

Page 55: ...emmen kan tas av fr n remskivorna Figur 4I 4 9 PARKERINGSBROMSKABEL ________________________________________________ 1 Ta bort motorhuven Placera klossar framf r och bakom minst tv hjul som befinner s...

Page 56: ...m 240 27 1 300 33 9 3 8 16 ft lbs Nm 30 40 7 40 54 2 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 16 14 ft lbs Nm 50 67 8 65 88 1 7 16 20 ft lbs Nm 55 74 6 70 94 9 1 2 13 ft lbs Nm 75 101 7 100 135 6 1 2 20 ft...

Page 57: ...rning av en ny motor kan ha avsev rd p verkan p motorns prestanda och livsl ngd Under ink rningsperioden rekommenderar Jacobsen f ljande 1 Under de f rsta 50 drifttimmarna ska motorn n en drifttemper...

Page 58: ...mme eller var tredje m nad Se motorhandboken Motorn kan ta skada av betydande oljef rluster En stor oljef rlust kan bero p att motorn har en l s eller felaktigt installerad dr neringsplugg spruckna pa...

Page 59: ...nna fordonet ST NG INTE av motorn L gg fordonet i fril ge och l gg i parkeringsbromsen 2 Koppla omedelbart ur alla arbetande tillbeh r 3 S nk varvtalet till snabb tomg ng 4 Avl gsna all smuts boss skr...

Page 60: ...nedre kylarslangen St ng b da dr neringsh len och s tt tillbaka den nedre kylarslangen n r systemet r helt t mt d T m och reng r tervinningsflaskan e Fyll p kylaren till p fyllningsr rets undre del m...

Page 61: ...och ta bort det gamla elementet s f rsiktigt som m jlig och kasta det 6 Reng r f rsiktigt filterhusets insida och se till att damm inte kommer in i luftintaget 7 Inspektera det nya elementet Anv nd i...

Page 62: ..._______________________________________ 1 Se avsnitt 5 10 Studera dokumentationen f r batter iet och laddaren 2 D r m jligt ska batteriet avl gsnas fr n traktorn innan det laddas Om batteriet inte r f...

Page 63: ...normala fall beh ver hydraulsystemet inga tillsatser av v tska Ibland kan dock en l cka uppst och orsaka att systemet beh ver repareras och fyllas p Om du uppt cker en hydraulv tskel cka n r systemet...

Page 64: ...e nr 2D om du inte r s ker p att blandningen har vinteranpassats I kallare temperaturer kan den tjockna och d fungerar inte fordonet c Anv nd INTE flygbr nslet JP4 Se motorhandboken f r mer informatio...

Page 65: ...d alltid pallbockar lita aldrig p att en domkraft kan h lla upp fordonet H j upp fordonet s pass att du kan ta bort d cket Placera aldrig f tter h nder eller n gon annan kroppsdel under fordonet n r d...

Page 66: ...fordonet som vid anv ndning av en domkraft Anv nd aldrig en lyftanordning f r att endast lyfta ett h rn av fordonet f r att undvika skador p fordonet och monterade tillbeh r H j alltid upp B DE fram o...

Page 67: ...ansida och tills tt motorolja av typen SAE 20W tills olja b rjar l cka ut fr n den bakre ppningen S tt tillbaka b da pluggarna Anv nd teflontejp eller en t tningsmassa av typen Permatex 20 eller motsv...

Page 68: ...ndra nde i en beh llare f r att samla upp v tska fr n avluftningen av systemet 3 Avlufta bromsen a Lossa p avluftningsskruven b L t en medhj lpare trycka ned bromspedalen och h lla ned pedalen c Dra t...

Page 69: ...pplicera t tningsmassa f r r rg ngor och s tt tillbaka p fyllningspluggen Figur 5N Figur 5O 5 23 MANUELL V XELL DA TILL DIESELMOTOR __________________________________ V xell dsv tskan ska kontrolleras...

Page 70: ...___________ V xell dsv tskan ska kontrolleras var 100 e timme eller var 3 e m nad V tskan b r bytas var 600 e timme eller rligen Kapacitet f r differentialv tska 4 2 l V tsketyp Mercon Dextron II Moto...

Page 71: ...klare tkomst till panelens baksida Byte av gl dlampor 1 Avg r vilken gl dlampa som beh ver bytas ut 2 Vrid gl dlampsh llaren varv motsols och dra upp den ur instrumentpanelen 3 Byt ut den gamla gl dla...

Page 72: ...om s krar str lkastarsargen p frontk pan 3 Dra str lkastaren och sargen fram t och ut ur frontkl mmans ppning 4 Koppla loss elanslutningsdonet fr n str lkastarens baksida 5 Ta bort str lkastaren fr n...

Page 73: ...aktor och redskap efter varje anv ndning H ll utrustningen ren Obs Tv tta inte n gon del av utrustningen medan den r varm Anv nd inte h gtryck eller nga Anv nd kallvatten och bilreng ringsmedel 1 Anv...

Page 74: ...ser Motor Allm nt 1 Ta ur oljepluggen med varmk rd motor s att vevhuset evakueras och byt oljefilter Montera oljepluggen fyll p med f rsk olja Innan f rvaringen ska motorn svalna 2 Reng r motorns utsi...

Page 75: ...r br nslefiltret r smutsigt 1 Fyll p med f rskt br nsle Byt br nslefilter Avlufta br nsleledningarna 2 Luftrenaren r smutsig 2 Inspektera och byt ut luftfiltret 3 Insprutare br nslepump 3 Se motorhand...

Page 76: ...ch andra friktionspunkter som inte finns med p sm rjschemat var 40 e timme eller vid behov 4 Sm rj nipplarna var 100 e timme Anv nd inte f r mycket fett vid drivaxelns nipplar A F r mycket fett skadar...

Page 77: ...I A I A Koppling I A Kylsystem I C A I R 5 7 IV Differentialolja I R R 5 22 III Elsystem I I 5 26 Motorns t ndstift I Motorns tomg ngsvarvtal I I Motorbuller vibration I Motorolja Suzuki I R R 5 3 Mo...

Page 78: ...lar anges endast som referens Delarna kan best llas fr n n rmaste motorhandlare Artikelnr Komponentbeskrivning 5000919 Luftfilterelement diesel 840352 Luftfilterelement bensin 4113986 Oljefilter f r d...

Page 79: ...ANM RKNINGAR 8 sv 39 8 ANM RKNINGAR...

Page 80: ...eln 2 F rklara vart och hur leveransen ska g ras 3 Ange produktnummer namn och det serienummer som r instansat p din produkts m rkpl t 4 Best ll med angivande av antal katalognummer f rgkod och den be...

Page 81: ...94 28 1 Diesel Engine Speed Control 96 29 1 Diesel Engine Air Filter 98 30 1 Diesel Engine Exhaust and Remote Oil Filter 100 31 1 Gas Engine Governor Linkage 102 32 1 Gas Engine Governor 104 33 1 Gas...

Page 82: ...ter POWER POINT 15 INS PANEL FUEL RELAY 20 HEAD LTS TAIL LTS 15 ACCY PLUG 10 BRK LTS 5TH WHEEL BRAKE 10 HEATER ACCY PLUG 10 HORN TURN SIGNAL 10 WIPER DOME LT BK UP ALARM 10 2703158 FUSE PANEL POWER PO...

Page 83: ...Washer 1 4 x 1 1 4 in 15 800943 8 Screw 10 14 Self Tapping 16 837303 2 Headlight Rectangular 17 841428 2 Bezel Headlight 18 828382 AR Seal Foam 19 452389 4 Screw M8 1 25 x 25 mm Flange 20 2702198 1 La...

Page 84: ...0 3 2 4 8 1 2 2 1 3 3 5 0 1 3 2 2 3 5 5 3 1 4 2 3 3 7 5 5 5 4 5 4 8 5 1 5 4 5 7 6 1 6 4 6 7 7 0 MPH 1 2 3 4 4 5 7 7 12 3 18 3 4 9 8 2 13 0 19 6 5 2 8 7 13 8 20 9 5 5 9 3 14 7 22 1 5 8 9 8 15 5 23 4 6...

Page 85: ...1 Latch Engine Cover 11 816401 1 Spring Torsion 12 830784 1 Clevis Pin 1 4 x 1 7 8 in 13 2702199 1 Catch Engine Latch 14 4139939 1 Insulation Engine Cover 15 893632 4 Mount Backrest 16 601937 2 Seat...

Page 86: ...Engine Cover REF Control Console WARNING This structure s proctective capability may be impaired by structural damage overturn or alteration If any of these conditions occur this structure must be re...

Page 87: ...1 75 x 30 mm Flange 5 450455 3 Nut M12 1 75 Hex Flange 6 4140269 2 Seat Belt Assembly 7 N S 2 Screw 7 16 20 x 1 in Hex Head 8 N S 2 Flat Washer 7 16 9 N S 2 Nut 7 16 20 Hex 10 841799 1 Guard Seat Bel...

Page 88: ...k models with matching lower structure The protection offered by this ROPS will be impaired if it has been subjected to any modification or structural damage This ROPS must be replaced after a rollove...

Page 89: ...8 1 Foam 1 2 in Perforated ROPS 4 452411 6 Screw M12 1 75 x 40 mm Flange 5 450455 3 Nut M12 1 75 Hex Flange 6 4140269 2 Seat Belt Assembly 7 N S 2 Screw 7 16 20 x 1 in Hex Head 8 N S 2 Flat Washer 7 1...

Page 90: ...vehicle is designed and constructed for OFF ROAD USE ONLY Do not use this vehicle on any public roadway where automobiles or other motor vehicles are present Such use can be hazardous to the operator...

Page 91: ...3 16 x 1 3 4 in 19 515268 2 Bushing 20 844223 2 Spring Torsion 21 2703683 1 Throttle Cable Diesel Vehicles See 28 1 21 2703684 1 Throttle Cable Gas Vehicles See 31 1 22 828049 1 Throttle Hand 23 84360...

Page 92: ...for Clarity 844177 WARNING PA R K I N G B R A K E S A R E N O T AU T O M AT I C A L LY A P P L I E D V E H I C L E M AY M OV E C A U S I N G P E R S O N A L I N J U RY A N D O R P R O P E R T Y D A M...

Page 93: ...16 800930 4 Screw M8 1 25 x 16 mm Flange 17 886270 1 Valve Hydraulic Lift Control Discard Decal included with Valve 18 843355 1 Mount Lift Control Valve 19 316907 4 Screw 1 4 20 x 2 3 4 in Hex Head 20...

Page 94: ...54 2 3 3 3 5 5 5 5 6 7 8 9 10 10 12 11 13 14 16 18 19 20 21 21 22 23 24 4 17 15 1 TURF TRUCKSTER 7 1 Parking Brake and High Low Speed Control Serial No All...

Page 95: ...359 1 Bushing Pulley 10 809152 2 Flat Washer 5 16 x 1 3 16 in 11 843356 1 Equalizer Parking Brake 12 800446 1 Locknut 5 16 24 13 843158 1 Bracket Parking Brake Cables 14 452398 2 Screw M10 1 5 x 20 mm...

Page 96: ...s through opening in front clip Route front brake tube through opening in front clip Route rear brake tube under floor access panel Lower ROPS 2 3 5 6 6 7 7 8 9 10 12 11 13 14 16 16 16 16 18 19 20 21...

Page 97: ...456 1 Reservior 826006 1 Electrical Connector 2 Wire 825886 2 Terminal 1 4 L Male 15 800934 2 Screw M6 1 x 16 mm Flange 16 832033 4 Clamp Hose 17 4194500 2 Hose 5 16 x 18 in Brake 18 810152 1 Pad Peda...

Page 98: ...r Clarity Lower ROPS A A A 2 3 5 6 7 8 9 10 12 11 13 14 23 16 12 18 19 20 21 22 4 17 15 1 Cable Routing Gas Units Diesel Units 24 25 Diesel Units TURF TRUCKSTER 9 1 Clutch Pedal Linkage Serial No 8406...

Page 99: ...sel Units 11 4154481 1 Cable Clutch Gas Units 12 844202 2 Washer Slotted 13 806703 1 Clevis Pin 5 16 x 31 32 in 14 306328 1 Cotter Pin 3 32 x 3 4 in 15 810152 1 Pad Pedal 16 842010 1 Bushing Clutch Re...

Page 100: ...23 34 8 35 1 27 28 29 30 Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity 31 31 33 4 17 24 15 25 36 26 32 32 Diesel Unit Cable Attachment TURF TRUCKSTER 10 1 Manual Transmission...

Page 101: ...Flange 15 894179 1 Cable Shifter Diesel Units 16 842774 2 Ball Joint 1 4 28 17 816307 1 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 30...

Page 102: ...1 22 34 17 31 8 32 23 27 28 Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity 30 4 17 24 15 15 25 33 26 A 35 29 1 Gas Unit Cable Attachment TURF TRUCKSTER 11 1 Manual Transmission...

Page 103: ...10 1 5 Flange 15 2701273 2 Cable Shifter 16 842774 2 Ball Joint 1 4 28 17 816307 2 Flat Washer 1 4 18 306397 1 Nut 1 4 28 Hex 19 843724 2 Clamp Cable 20 452695 4 Screw M6 1 x 20 mm Self Tap 21 300977...

Page 104: ...1 103867 2 Flat Washer 5 16 2 302030 1 Screw 1 4 20 x 1 1 4 in 3 306375 1 Nut 1 4 20 Hex 4 306396 1 Lockwasher 1 4 5 800582 4 Screw 1 4 20 x 3 4 in 6 821164 2 Hair Pin 1 4 x 1 1 8 in 7 842740 1 Lever...

Page 105: ...Item Part No Qty Description Serial Numbers Notes 1 838340 1 Oil Cooler 2 800789 1 Kit Oil Cooler Mounting 3 826590 AR Hose 5 16 I D 4 821893 AR Trim Push On Not Shown 5 809231 2 Grommet 6 825624 4 H...

Page 106: ...66 1 9 9 9 9 9 10 10 10 10 10 10 15 3 24 2 6 8 7 4 5 10 9 9 11 12 13 14 16 17 18 19 20 21 22 23 9 9 13 9 A A TURF TRUCKSTER 14 1 Frame Attachments Serial No All...

Page 107: ...r Left Side Engine 9 452398 18 Screw M10 1 5 x 20 mm Flange 10 450454 18 Nut M10 1 5 Hex Flange 11 893488 1 Fender Right Side 12 893487 1 Fender Left Side 13 452399 2 Screw M10 1 5 x 25 mm Flange 14 8...

Page 108: ...7 7 17 17 8 8 9 9 9 10 10 11 18 12 19 19 Gas Engine and Transmission Mounts 20 21 26 13 14 4 4 15 16 29 29 1 3 6 6 13 7 7 7 12 5 9 7 22 27 23 24 25 90 KG 680 KG 2703961 TURF TRUCKSTER 15 1 Frame Lowe...

Page 109: ...ange 12 894581 1 Mount Left Side Diesel Engine Diesel Units 12 894998 7 1 Mount Left Side Gas Engine Gas Units 13 894582 1 Mount Right Side Diesel Engine Diesel Units 13 2701697 7 1 Mount Right Side G...

Page 110: ...70 2 3 5 5 6 7 8 9 10 12 12 11 13 13 14 14 16 Gas Units Diesel Units 16 18 19 19 20 23 23 24 25 4 17 17 15 21 22 1 TURF TRUCKSTER 16 1 Rear Axle Serial No All...

Page 111: ...y Optional Tire 4243006 1 Rim 12 x 10 50 360111 1 Stem Valve 12 311398 6 Screw 1 2 13 x 3 1 2 in Hex Head 13 800602 6 Nut 1 2 13 Nylon Insert 14 843876 4 Shackle Rear Spring 15 843238 2 Bushing Nylatr...

Page 112: ...12 12 11 11 13 13 14 14 16 16 18 18 19 19 19 19 19 19 19 19 20 20 20 20 20 20 21 22 21 24 27 28 4 17 17 15 15 25 25 27 1 23 22 22 22 22 22 22 22 28 8 9 10 26 26 26 29 29 26 TURF TRUCKSTER 17 1 Front...

Page 113: ...1 1 4 in 13 471221 1 Grease Fitting 1 4 28 90 14 841429 2 Lower Ball Joint 15 N S 1 Boot 16 800861 1 Nut 9 16 18 Slotted Hex 17 460030 1 Cotter Pin 1 8 x 1 1 4 in 18 548224 1 Grease Fitting 1 4 28 Str...

Page 114: ...74 A A B B 2 3 5 5 6 6 7 7 8 9 10 10 12 12 11 11 13 13 14 14 16 16 16 18 18 19 19 20 20 21 21 22 23 4 17 17 17 17 15 15 1 TURF TRUCKSTER 18 1 Steering Linkage Serial No All...

Page 115: ...7 16 14 x 2 in Hex Head 9 303269 3 Lockwasher 7 16 10 889681 2 End Left Hand Thread Tie Rod 11 816586 1 Retainer Grease 12 306825 1 Nut 7 16 20 Castle 13 887512 2 End Right Hand Thread Tie Rod 14 816...

Page 116: ...76 A A 2 2 3 3 5 6 7 7 8 8 9 9 10 10 12 11 11 13 14 14 16 18 18 19 19 20 20 14 14 22 22 21 21 4 4 17 15 1 1 TURF TRUCKSTER 19 1 Front Brakes Serial No All...

Page 117: ...inder 894931 1 Kit Brake Cylinder Repair Repair of Cylinder 2701253 1 Kit Brake Shoe Includes Left and Right sides 894933 1 Kit Left Side Spring 894935 1 Kit Left Side Adjuster Repair 13 893586 1 Fron...

Page 118: ...78 Lower ROPS Power Steering Hose Routing 2 3 5 6 6 7 7 8 9 10 12 11 14 16 18 19 20 21 22 23 24 25 4 17 15 15 13 1 TURF TRUCKSTER 20 1 Steering Column Serial No All...

Page 119: ...er Steering Tube 10 892228 1 Steering Wheel 11 450457 1 Nut M16 2 Flange 12 892486 1 Cover Steering Wheel 13 841255 1 Gear Steering See 18 1 14 843767 1 Hose Power Steering Pressure 15 111838 2 O Ring...

Page 120: ...9 10 12 11 14 16 18 20 21 21 21 23 23 24 28 29 30 30 30 30 30 30 31 33 15 25 34 37 38 39 39 35 36 32 840754 009034880 2 19 1 3 4 5 13 17 TURF TRUCKSTER 21 1 Diesel Radiator Serial No 84063 All Serial...

Page 121: ...53926 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 3 Nut M8 1 25 Hex Flange 22 4179800 1 Harness Oil Cooler Fan Wiring Not Shown See 55 1 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24...

Page 122: ...8 9 10 12 11 14 16 18 19 20 21 21 22 23 24 27 28 29 30 30 30 31 33 35 15 25 26 34 37 39 38 36 1 40 41 42 43 3 4 5 13 17 TURF TRUCKSTER 22 1 Gas Radiator Serial No 84067 All Serial No 84068 All Serial...

Page 123: ...2 Seal Radiator Foam 19 553926 1 Overflow Bottle 20 4175402 1 Screen Right Side 21 450453 2 Nut M8 1 25 Hex Flange 22 843857 1 Sender Temperature 23 452388 2 Screw M8 1 25 x 20 mm Hex Flange 24 45239...

Page 124: ...7 8 8 8 9 9 10 10 12 11 11 11 16 22 23 28 30 30 31 33 4 4 17 15 25 24 34 32 18 18 19 5 1 13 14 21 29 26 26 27 27 10 20 TURF TRUCKSTER 23 1 Diesel Engine and Transmission Mounting Serial No 84063 All S...

Page 125: ...1 4 20 x 1 Hex Head 15 452004 1 Flat Washer 1 4 16 4174285 1 Bracket Air FIlter Mount 17 548849 2 Screw 3 8 16 x 4 3 4 in Hex Head 18 450412 2 Lockwasher M10 19 800571 1 Nut M10 1 25 Hex 20 4191140 1...

Page 126: ...86 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 13 14 15 16 16 16 17 17 17 18 19 20 21 21 21 22 22 22 23 24 25 26 28 27 TURF TRUCKSTER 24 1 Gas Engine and MT Mounting Serial No 84067 All Serial No 84069 All...

Page 127: ...Pins 11 4148360 1 Starter Manual Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 4233440 2 Cover Belt 15 4235369 1 Standoff M6 1 x 25 mm 16 450169 3...

Page 128: ...88 13 18 19 20 21 21 21 22 22 22 3 2 7 7 10 10 11 12 9 8 4 5 23 24 25 6 1 14 15 16 16 16 17 17 17 TURF TRUCKSTER 25 1 Gas Engine and AT Mounting Serial No 84068 All...

Page 129: ...25 x 50 mm Flange 10 2702690 2 Alignment Pins 11 4148361 1 Starter Automatic Transmission 12 2702470 2 Screw M8 1 25 x 30 mm Hex Flange 13 2702689 2 Nut M10 1 25 Hex Flange 14 4233440 2 Cover Belt 15...

Page 130: ...3 2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 TURF TRUCKSTER 26 1 Diesel Engine and Clutch Serial No 84063 1651 xxxx Serial No 84064 1...

Page 131: ...nge 16 4173262 1 Ring Pressure Plate 17 4117092 1 Belt Hydraulic Pump 18 4175560 1 Belt Alternator Power Steering 19 4174282 1 Bracket Alternator Adjusting 20 452402 1 Screw M10 1 5 x 50mm Flange 21 4...

Page 132: ...2 3 5 5 30 26 29 6 8 9 12 11 13 14 14 14 14 18 19 20 21 22 23 36 36 31 10 27 16 28 4 4 24 17 15 1 25 25 34 35 TURF TRUCKSTER 26 2 Diesel Engine and Clutch Serial No 84063 xxxx and Up Serial No 84064 x...

Page 133: ...ut M8 1 25 Flange 16 4173262 1 Ring Pressure Plate 17 4117092 1 Belt Hydraulic Pump 18 4175560 1 Belt Alternator Power Steering 19 4174282 1 Bracket Alternator Adjusting 20 452402 1 Screw M10 1 5 x 50...

Page 134: ...25 26 27 29 34 28 36 37 38 8 10 11 12 13 14 14 84067 and 84068 21 84069 15 9 16 1718 19 25 30 31 31 32 32 33 20 23 24 35 TURF TRUCKSTER 27 1 Suzuki Gas Engine Serial No 84067 All Serial No 84068 All...

Page 135: ...in Whizlock 17 306981 2 Flat Washer 3 8 18 120177 2 Lockwasher 3 8 19 306562 2 Nut 3 8 16 Hex 20 4144332 1 Pulley 2 3 4 Idler 21 4144005 1 Pulley 4 Groove Micro V 4 06 in Dia Used on 84069 Only 22 41...

Page 136: ...96 2 3 5 6 7 12 13 14 4 15 1 16 17 9 10 8 11 18 19 19 20 21 22 23 TURF TRUCKSTER 28 1 Diesel Engine Speed Control Serial No 84063 All Serial No 84064 All...

Page 137: ...40473 1 Spring Governor Lever 8 4175021 1 Lever Throttle 9 103867 1 Flat Washer 5 16 10 821164 1 Hair Pin 11 REF 1 Kubota Diesel Engine See 26 1 12 800271 1 Screw 10 24 x 1 2 in Pan Head 13 120052 1 L...

Page 138: ...98 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 TURF TRUCKSTER 29 1 Diesel Engine Air Filter Serial No 84063 All Serial No 84064 All...

Page 139: ...ter 5000919 1 Element Air Filter 5000920 1 Cover 5000914 1 Vactuator Valve 7 4174620 1 Hose Intake 8 4174285 1 Bracket Air FIlter Mount See 23 1 for Mounting 9 3001388 1 Bracket Air FIlter 10 400184 1...

Page 140: ...5 15 16 View Rotated 180 17 17 18 19 3 20 21 22 23 24 25 26 27 28 29 29 30 30 31 31 32 33 34 Tailpipe Outlet to be parallel to ground 35 36 32 TURF TRUCKSTER 30 1 Diesel Engine Exhaust and Remote Oil...

Page 141: ...Cooler 16 4177560 1 Fan 7 1 2 in Push 17 4185240 2 Bracket Fan Mount 18 548910 4 Nut 1 4 20 Hex Flange 19 800017 4 Screw 1 4 20 x 1 in Pan Head 20 443102 4 Nut 1 4 20 Hex 21 4179161 1 Muffler 22 4174...

Page 142: ...8 9 10 11 11 12 12 14 15 16 17 18 19 20 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 25 13 40 TURF TRUCKSTER 31 1 Gas Engine Governor Linkage Serial No 84067 All Serial No 8...

Page 143: ...0728 3 Nut 1 4 20 Hex Jam 17 2700335 1 Spring Governor 18 2700334 1 Spring Governor 19 111893 1 Screw 10 32 Special 20 2702244 2 Nut 10 32 Hex 21 800024 1 Screw 1 4 20 x 1 1 2 in Truss Head 22 306375...

Page 144: ...7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 26 25 27 28 30 31 32 33 35 36 37 38 39 40 41 42 43 34 B B 29 29 TURF TRUCKSTER 32 1 Gas Engine Governor Serial No 84067 All Serial No 84068 All S...

Page 145: ...33056 1 Gasket Governor 18 4189960 1 Seal Oil 19 835271 1 Nut Governor Arm 20 843537 1 Bracket Governor Knee 21 4114867 1 Head Governor 22 894471 1 Reservior Governor 23 833103 1 Bearing Needle 24 415...

Page 146: ...106 1 2 3 3 3 4 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 TURF TRUCKSTER 33 1 Gas Engine Air Filter Serial No 84067 All Serial No 84068 All Serial No 84069 All...

Page 147: ...AIr Filter 5000914 1 Vactuator Valve 6 4139211 1 Hose Engine Air Intake 7 4140617 1 Grommet 8 4140618 1 Sensor Air Temp 9 11391G7 4 Clamp 2 3 4 in Worm Drive 10 4118423 1 Elbow 1 4 NPT Street 11 41184...

Page 148: ...p Oil FIll Included with Engine 4 843420 1 O Ring 5 843399 1 Adapter Valve Cover 6 836206 2 Clamp 1 7 8 Worm Drive 7 4139271 1 Hose Remote Oil Fill 8 2701640 1 Adapter Oil Cap 9 4117892 4 Screw M6 1 x...

Page 149: ...x 30 mm Hex Head 7 64237 05 2 Locknut M8 1 25 8 4240882 1 Bracket Muffler Attaches to Transmission Case 9 841982 1 Clamp 1 1 2 in Exhaust 10 306419 4 Screw 1 4 20 x 1 2 in Hex Head 11 306396 4 Lockwa...

Page 150: ...C 2 2 19 20 21 22 23 17 27 28 29 30 25 26 32 24 15 33 34 35 36 37 16 2 5 6 9 10 12 11 13 14 18 38 3 8 39 2 2 7 2 2 2 31 1 4 8 TURF TRUCKSTER 36 1 Diesel Fuel System Serial No 84063 All Serial No 8406...

Page 151: ...nge 13 450453 2 Nut M8 1 25 Flange 14 838154 1 Bracket Fuel Pump Mounting 15 829997 1 Grommet 16 834691 1 Cap Protectoseal Optional Accessory 17 841853 1 Coupler Gas Cap Optional Accessory 18 4185540...

Page 152: ...13 14 15 16 17 18 26 20 22 22 23 24 24 21 25 28 CONNECT TO FUEL INJECTOR RAIL CONNECT TO REAR FACING PORT ON INTAKE MANIFOLD 22 22 8 34 30 32 31 29 27 22 22 33 35 36 37 TURF TRUCKSTER 37 1 Gas Fuel S...

Page 153: ...453 2 Nut M8 1 25 Hex Flange 16 800875 1 Nut M12 1 25 Hex 17 309067 1 Lockwasher 1 2 in External Tooth 18 2701693 7 1 Bracket Fuel Pump See 15 1 19 829997 1 Grommet 20 4218621 2 Hose Adapter to Regula...

Page 154: ...114 1 2 3 4 5 7 8 9 10 11 12 13 14 6 Right Frame Rail 17 15 16 18 19 20 21 TURF TRUCKSTER 38 1 Gas Fuel System Serial No 84067 All Serial No 84068 All Serial No 84069 All...

Page 155: ...Cap Unvented Fuel Ratchet 8 843298 1 Sender FuelTank 9 829954 1 Gasket Fuel Tank 10 833953 1 Cover Fuel Sender 11 800021 5 Screw 10 32 x 1 2 in Pan Head 12 120052 5 Flat Washer 13 829787 2 Terminal Ma...

Page 156: ...1 5 2 6 4 3 7 8 NOTE PREVENT HYDRAULIC SYSTEM DAMAGE H O S E R E M OV E D F R O M A C C E S S O RY M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T T O P R E V E N T D A M AG...

Page 157: ...1 Screw M8 1 25 x 25 mm Flange 11 844729 AR Spacer Battery Clamp Add as required to secure battery 12 2700800 1 Hydraulic Cover Used on all except 84064 13 837270 1 Decal Hydraulic Connections 14 270...

Page 158: ...118 1 2 2 2 2 3 4 5 6 7 8 9 9 10 11 12 29 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TURF TRUCKSTER 40 1 Hydraulic Pump and Filter Serial No All...

Page 159: ...y Seal Male 13 832414 2 Ring Rataining 14 894701 1 Coupler Half Dry Seal Female 15 452380 2 Screw M6 1 x 00 mm Flange 16 844973 2 Bushing 17 450452 2 Nut M6 1 Hex Flange 18 844600 1 Hose Coupler to Fi...

Page 160: ...120 1 2 2 3 3 3 3 4 5 25 6 6 7 7 8 9 10 11 12 13 13 14 14 14 15 15 16 24 17 18 19 20 Lift Cylinder Mounting 21 22 TURF TRUCKSTER 41 1 Lift Cylinder Circuit Serial No All...

Page 161: ...19 1 Hose Selector Valve to Control Valve 10 4124567 1 Hose Control Valve to Coupler Control Valve Port B 11 4233001 1 Bushing Flip Lock 12 840877 1 Sleeve Nylon 13 832408 2 Coupler Half Male 14 83241...

Page 162: ...5 5 5 9 10 Item 8 Routing 12 11 1 13 13 14 15 16 8 7 5 6 7 8 4 1 18 19 20 21 Engine Harness Ground Wires 22 17 1 23 24 TURF TRUCKSTER 42 1 Diesel Electrical Components Serial No 84063 All Serial No 84...

Page 163: ...in See 54 1 9 843942 1 Socket 12V Accessory Plug 10 2701658 1 Panel Instrument with Tachometer 11 890000 1 Buzzer High Temperature Located inside front clip behind dash panel 12 831225 4 Clamp Wire Ha...

Page 164: ...3 13 Red Wires Black Wires 14 14 15 15 16 16 8 7 32 5 5 6 7 8 4 1 25 26 2 3 1 28 29 30 17 18 19 20 21 Engine Harness Ground Wires 22 23 24 27 TURF TRUCKSTER 43 1 Gas Electrical Components Serial No 84...

Page 165: ...828231 1 Insulator 16 548175 2 Flat Washer 1 4 17 4183304 1 Positive RED Battery Cable Manual Transmission 17 4183303 1 Positive RED Battery Cable Automatic Transmission 18 4183301 1 Negative BLACK B...

Page 166: ...126 1 2 3 5 6 7 8 9 10 11 11 4 TURF TRUCKSTER 44 1 Differential Assembly Part Number 894826 14 21 1 Differntial Part Number 894825 11 16 1 Differential Serial No All...

Page 167: ...ntial 1 891829 1 Differential Housing See 45 1 2 N S 1 Axle Tubes and Shafts See 46 1 3 N S 1 Input Main and Jack Shaft See 48 1 4 N S 1 Front and Shift Cover See 47 1 5 112050 1 Screw 1 4 20 x 5 8 in...

Page 168: ...128 2 2 3 5 6 7 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 29 30 30 4 35 17 15 25 26 1 31 31 33 33 34 34 32 32 TURF TRUCKSTER 45 1 Differential Housing Part Number 891829 Serial No All...

Page 169: ...shims as required to adjust gear backlash 16 836689 AR Shim 005 Thick 17 836690 AR Shim 010 Thick 18 836691 AR Shim 030 Thick 19 836692 1 Baffle Oil 20 836685 AR Shim 003 Thick Add or remove shims as...

Page 170: ...130 A A B B 2 3 5 6 7 8 9 10 12 12 11 13 13 14 14 16 16 18 19 19 20 20 21 21 22 22 23 23 24 24 27 27 28 28 4 17 15 15 25 25 26 26 1 TURF TRUCKSTER 46 1 Axle Tubes and Shafts Serial No All...

Page 171: ...al Oil 16 836695 2 Bearing Tapered Roller 17 893581 1 Left Side Brake Assembly Includes Parking Brake Lever 894930 1 Kit Brake Cylinder Replacement of Cylinder 894931 1 Kit Brake Cylinder Repair Repai...

Page 172: ...132 2 2 2 3 3 3 3 3 5 5 6 7 8 9 10 11 12 13 14 16 18 22 23 19 20 21 4 4 17 15 1 TURF TRUCKSTER 47 1 Front and Shifter Cover 14 21 1 Differential 894826 11 16 1 Differential 894825 Serial No All...

Page 173: ...p Right Side Brake Tube 7 836841 1 Bracket Shift Cable 8 836852 1 Breather 9 111074 1 Plug Fill 10 836959 1 Bracket Brake Tee Mounting 11 889780 1 Shift Cover Assembly 12 889925 1 Cover 13 N S 1 Bushi...

Page 174: ...4 2 2 2 3 5 5 6 7 8 9 10 12 11 13 14 16 18 19 20 27 21 22 23 24 24 4 17 15 25 25 26 1 TURF TRUCKSTER 48 1 Input Main and Jack Shafts 14 21 1 Differential 894826 11 16 1 Differential 894825 Serial No A...

Page 175: ...93 1 Bearing Thrust 15 844951 AR Shim 003 Thick Add or remove shims as required to adjust gear backlash 15 844952 AR Shim 005 Thick 15 844953 AR Shim 010 Thick 16 845034 1 Collar Thrust 17 548952 1 Lo...

Page 176: ...136 2 3 5 6 7 8 9 10 12 11 13 14 14 4 15 1 TURF TRUCKSTER 49 1 Transmission Clutch Release Shift Selector Diesel Engine Only Serial No 84063 All Serial No 84064 All...

Page 177: ...4 2702659 3 Screw M8 1 25 x 40 mm 5 01550 08553 1 Screw M8 1 25 x 55 mm 6 23265 85200 1 Bearing Clutch Release 7 09205 03019 1 Roll Pin 8 2702684 1 Plug Drain 9 11741 85200 1 Support Transmission 10...

Page 178: ...138 2 3 3 3 5 6 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 4 4 17 15 25 26 1 1 TURF TRUCKSTER 50 1 Transmission Case Diesel Engine Only Serial No 84063 All Serial No 84064 All...

Page 179: ...2 28019 1 Bearing Front 11 24131 83002 1 Counter Shaft 12 09262 28020 1 Bearing Center 13 24671 83000 1 Gear Countershaft Reverse 14 REF 1 Input and Main Shaft See 51 1 15 09283 25088 1 Seal Oil 16 09...

Page 180: ...140 2 3 5 6 6 7 7 8 8 9 10 12 11 13 14 14 16 16 18 18 18 19 19 20 21 21 22 23 24 27 28 28 4 4 4 17 15 15 25 26 1 TURF TRUCKSTER 51 1 Input and Main Shaft Serial No 84063 All Serial No 84064 All...

Page 181: ...5252 1 Shaft Main 12 06111 06003 2 Ball 13 24400 83002 1 Low Speed Syncronizer Includes Hub and Sleeve 14 24436 83000 2 Spring Low Speed Syncronizer 15 2703580 2 Spring Low Speed 16 24431 83001 2 Ring...

Page 182: ...2 A A B C D B C D 2 3 5 6 7 8 9 10 10 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 33 4 4 4 17 15 25 26 32 1 TURF TRUCKSTER 52 1 Gear Shift Fork Linkage Serial No 84063 All Serial No 84064 Al...

Page 183: ...Spring 11 09250 10006 1 Plug Locating 12 2703454 1 Case Gear Shift Lever 13 25520 85203 1 Shaft Grear Shift Lever 14 09284 17004 1 Seal Oil 15 25576 70D00 1 Spring 16 09160 17035 1 Washer 17 x 32 x 1...

Page 184: ...144 A A 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 TURF TRUCKSTER 53 1 Mechanical PTO Diesel Units Only Serial No 84063 All Serial No 84064 All...

Page 185: ...ar 21 Tooth PTO Sliding 11 844187 1 Bearing Ball 12 815085 1 Fork Sliding 13 879807 1 Arm PTO Shifter 14 548477 AR Shim 15 812419 AR Shim Transmission 16 807624 1 O Ring 17 817397 1 Arm PTO Shifter 18...

Page 186: ...ly Engine Harness Connector 1 Engine Harness Connector 2 Engine Harness Connector 3 Flasher Option Turn Signal Option Jumper Plug Brake Pedal Switch Horn Button Light Switch Clutch Pedal Switch Right...

Page 187: ...e Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 7 826006 2 Connector Two Male Terminal 825886 AR Terminal 1 4 in Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4...

Page 188: ...Relay Fan Relay Fan Motor Fan Relay Fuse 8 9 16 17 18 20 18 16 17 Starter Ground Wires Ground Alternator Starter Solenoid Glow Plug Fuel Solenoid 10 11 Glow Plug Fuse Temperature Sender Fan Switch Ra...

Page 189: ...elay 842966 AR Terminal Female Relay 2700869 AR Terminal 3 8 in Female Relay 9 842959 1 Connector 2 Contact 833257 2 Terminal 3 32 in Female 838463 2 Seal Wire 10 NS 2 Block Maxi Fuse 11 1 Fuse 50 Amp...

Page 190: ...Switch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Tur...

Page 191: ...inal 825886 AR Terminal 1 4 in Male 14 16 Gauge 8 837296 1 Connector Ignition Switch 825748 AR Terminal 1 4 in Female 14 16 Gauge Single Wire 825878 AR Terminal 1 4 in Female 10 Gauge Two Wire 9 84359...

Page 192: ...ch Brake Pedal Switch Radiator Fan Fuel Sender Right Headlight Right Turn Signal Option Left Headlight Left Turn Signal Option 7 7 5 6 8 1 Ignition Switch Cab Stop Light Option Flasher Option Turn Sig...

Page 193: ...nal Female 838463 4 Seal Wire 26 845327 1 Connector 3 Contact Female 2700380 3 Terminal 2700381 3 Seal Wire 27 845328 1 Connector 9 Contact Female 2700385 2 Terminal 2700387 2 Seal Wire 2700384 7 Term...

Page 194: ...nnector 1 3 4 5 6 7 8 9 10 11 12 13 14 15 AT Engine Harness Connector Shift Solenoid Automatic Transmission Bk Rd Bk Rd Rd Gn Gn Wh Bn Ye Bk Gn Og Wh Rd Rd Bk Wh Bk Wh Wh Pk Pk Wh Pk Wh Ye Bu Gn Wh Bk...

Page 195: ...Ye Gn Wh Bn Ye Pk Pk Bu Pk Bu Bk Gn Bk Gn Backup Alarm Bk Speedometer Signal Speed Sensor Og Og Og Wh Rd Wh Rd Bk Fuel Pump Fan Motor Fuel Relay Fan Relay Main Relay Shifter Light Rd Rd Rd Bn Ye Bn Ye...

Page 196: ...Bk Rd Bk Wh Ye Wh Ye Wh Og Bu Bu Wh Pk Wh Pk Gn Wh Gn Wh Og Og Pk Bu Gn Bk Wh Rd Ye Bk Bk Wh Bu Wh Bu Bk Wh 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Coolant Overheat Alarm 12 V Overheat Alarm Righ...

Page 197: ...Gn Bk Ye Bk Gn Bk Bu Wh Og Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brake Accessory Conne...

Page 198: ...Rd Bk Bk Wh Og Bk Bk Ye Pk Ye Bk Bk Rd Bu Wh Bk Wh Og Bk 1 3 4 5 6 7 8 9 10 11 12 13 AT Engine Harness Connector Bk Wh Og Bk Ye Bu Bk Pk Ye Bu Ye Bk Bu Wh Bk Rd Og Bk Gn Bu Wh Bu 14 Gn 15 Bn Rd Wh Gn...

Page 199: ...Coil 2 Coil 3 M Injector 1 Injector 2 Injector 3 Gn Br Bk Bn Wh Bn Rd Bk Rd Ye Rd Bk Rd Bu Wh Br Bk Bn Wh Bk Rd Gn Bn Gn Wh Rd Bk Rd Bk Rd Ye Rd Bu Wh Gy Bu Gy Bu Wh Rd Wh Wh Bk Og Wh Bk Wh Bk Rd Wh B...

Page 200: ...r 1 Accessory Connector 2 Accessory Connector 3 Accessory Connector 4 Brake Fluid Level Switch Dash Panel 10 A 10 A 20 A Ignition Switch Clutch Switch Wh Bn Bn Rd Bk Rd Bk Wh Bk Wh Ye Wh Og Wh Og Pk B...

Page 201: ...g Bk Og Bk Og Bk Og Bk Gn Bk Ye Bk Gn Bk Bu Wh Og Wh Bu Bu Bu Bn Bn Wh Wh Wh Gn Bk Ye Bk Ye Bk Og Og Og Cab Stop Light Accessory Right Turn Signal Light Accessory Left Turn Signal Light Accessory Brak...

Page 202: ...Starter Solenoid Diode Diode Diode Fuel Pump Fuel Sender Fuel Solenoid Fuel Shutoff Relay Temp Sender Main Harness Connector 1 Main Harness Connector 2 Main Harness Connector 3 Glow Plugs Radiator Fan...

Page 203: ...85412 143 25536 84200 143 25541 85201 143 25545 85055 143 25546 60C01 143 25547 70D00 143 25576 70D00 143 26121 85202 141 2700120 145 2700121 145 2700166 113 2700177 113 2700334 103 2700335 103 270038...

Page 204: ...139209 103 4139210 103 4139211 107 4139442 83 4139691 43 4139724 45 4139939 45 4139967 111 4140067 71 4140069 71 4140071 71 4140072 71 4140075 71 4140090 81 83 4140269 47 49 4140431 63 4140617 107 414...

Page 205: ...9855 57 67 69 77 81 83 452399 67 115 117 452401 61 63 452402 69 91 93 452403 69 452404 53 452405 69 87 89 99 452406 69 452408 75 452410 47 69 452411 49 452415 67 452424 57 59 452692 61 63 77 113 45269...

Page 206: ...1039 111 113 831099 133 831225 123 125 831405 75 831586 103 831846 81 83 831888 97 831889 97 831890 97 832033 57 832408 121 832409 121 832414 119 121 832584 127 832798 53 832900 121 833056 105 833101...

Page 207: ...845134 55 845185 53 845223 137 845224 83 845231 45 845234 45 845257 145 845327 153 845328 153 845330 153 845345 7 64 845356 131 869154 64 879807 145 882971 69 882993 121 883236 121 884398 149 884513 1...

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Page 210: ...s ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable high...

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