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Cushman Titan XD, Owner'S Manual

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Cushman Titan XD Owner'S Manual Download Page 38

5 -  2

MAINTENANCE

5

Electrolyte Level and Water ...................................................................................................... 5-13

Battery Cleaning ....................................................................................................................... 5-17

Battery Replacement ................................................................................................................ 5-18

Prolonged Storage .................................................................................................................... 5-19

Battery Charging....................................................................................................................... 5-19

AC Voltage................................................................................................................................ 5-20

Troubleshooting ........................................................................................................................ 5-20

HYDROMETER ..........................................................................................................5-20

Using Hydrometer..................................................................................................................... 5-21

Summary of Contents for Titan XD

Page 1: ...630621 GB TITAN XD Owner s Guide ISSUED NOVEMBER 2012 REVISED DECEMBER 2012...

Page 2: ...in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in acco...

Page 3: ...h modifications or any other alteration which would adversely affect the safety of the vehicle E Z GO Division of Textron Inc reserves the right to incorporate engineering and design changes to produc...

Page 4: ...may be left connected to the vehicle to maintain a full charge on the batteries provided the charger is plugged into an active electrical source With a portable charger if power to the electrical sou...

Page 5: ...r with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TITLE PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES 4 1 MAINTENANCE 5 1...

Page 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...ghly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO GENERAL 1 2 NOTICES CAUTIONS WARNINGS AND DANGERS 1 2 GENERAL OPERATION 1 3 MAINTE...

Page 8: ...used to warn of sit uations that could result in an unsafe condition NOTICES CAUTIONS WARNINGS AND DANGERS Throughout this guide NOTICE CAUTION WARNING and DANGER will be used Please observe these NOT...

Page 9: ...and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined E Z GO strongly suggests that all users and maintenance personnel read this en...

Page 10: ...the direction selector See GENERAL SPECIFICATIONS for vehicle load and seating capacity Read the following text and warnings before attempting to service vehicle In any product components may eventual...

Page 11: ...ALWAYS replace damaged or missing warning caution or information labels maintain the vehicle in accordance with the manufacturer s periodic service schedule ensure that repairs are performed by train...

Page 12: ...in an area free of flammable liquids and items charge a vehicle in an area that is free from flame or spark pay particular attention to natural gas or propane water heaters and furnaces use a dedicat...

Page 13: ...2 2 OVERVOLTAGE Regen performance reduced Check that battery voltage is less than 60 VDC 2 3 THERMAL CUTBACK Vehicle performance reduced Allow controller to cool 2 4 MAIN DRIVER ON Vehicle runs slowly...

Page 14: ...heck coil connections wiring Replace solenoid if necessary 5 3 MAIN CONT DNC Vehicle will not run Check all solenoid wiring Replace solenoid if necessary 5 5 MISSING CONTACTOR Vehicle stops Check all...

Page 15: ...1 9 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Page 16: ...1 10 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 17: ...liar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO VEHICLE DIMENSIONS 2 2 VEHICLE RAMP SIDE SLOPE and TURNING DIAMETER 2 3 TITAN XD 2 PASSENGE...

Page 18: ...become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 2 2 114 in 290 cm 67 in 170 cm 38 0 in 96 5 cm FRONT REAR 47 0 IN 119 4 CM 41 5 in...

Page 19: ...cle Pay particular attention to all Notices Cautions Warnings and Dangers 2 RECOMMENDED MAX SIDE TILT 25 or 14 MAX FOR VEHICLE STABILITY o RECOMMENDED MAX RAMP GRADE 25 or 14 MAX FOR VEHICLE STABILITY...

Page 20: ...city 2600 lb 1179 kg 1600 lb 726 kg EE Vehicle load capacity 3000 lb 1361 kg 2000 lb 907 kg EE Outside Clearance Circle 21 25 ft 6 47 m Intersecting Aisle Clearance 84 0 in 213 cm Speed Level Ground 1...

Page 21: ...Load Capacity 2200 lb 998 kg 1200 lb 544 kg EE Vehicle load capacity 3000 lb 1361 kg 2000 lb 907 kg EE Outside Clearance Circle 21 25 ft 6 47 m Intersecting Aisle Clearance 84 0 in 213 cm Speed Level...

Page 22: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 23: ...ch 3 2 Direction Selector 3 2 12 Volt Accessory Outlet 3 2 State of Charge Meter 3 2 Hour Meter 3 2 Brake Light 3 2 Horn 3 2 Turn Signal Switch 3 2 Hazard Lights 3 2 Accelerator Pedal 3 3 Brake Pedal...

Page 24: ...ed direction before pressing the accelerator pedal 4 12 Volt Accessory Outlet if equipped Located on the dash panel this allows 12 volt electrical items to draw power from the vehicle Total current dr...

Page 25: ...handle and rotate the handle downward 14 Brake Master Cylinder The brake master cylinder is located under the access plate behind the brake pedal The fluid level must be main tained between the MIN a...

Page 26: ...stand or leave the seat during operation the vehicle will stop If the vehicle is shut down by the switch the operator will need to reset the direction selector to Neutral then reset to the desired di...

Page 27: ...3 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Page 28: ...3 6 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 29: ...mber Label 4 2 Serial Number Bar Code Label 4 2 BEFORE INITIAL USE 4 2 ON BOARD CHARGER 4 3 OPERATING THE VEHICLE 4 4 PERFORMANCE 4 5 Speed Control 4 5 Pedal Up Braking 4 5 Walk Away Feature 4 5 Anti...

Page 30: ...ntaining the Serial Number and a Bar Code is located on the steering column BEFORE INITIAL USE Read and follow the safety label on the instrument panel Be sure you understand how to operate the vehicl...

Page 31: ...mble charger Do not operate charger if the AC supply cord is damaged or if the charger has received a sharp blow or otherwise damaged in any way refer all repair work to qualified personnel Not for us...

Page 32: ...or down hills Use extra care when driving the vehicle across any incline Stay in designated areas and avoid steep slopes To reduce the possibility of severe injury or death resulting from improper veh...

Page 33: ...Braking Pedal up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving Example If all of the following events occur a the vehicle is being dri...

Page 34: ...disable prevents undesired acceleration if the direction selector lever is changed or the key is turned on while the accelerator is depressed Limp Home Feature In the unlikely event of certain electri...

Page 35: ...recommended speeds limit speed with service brake Uncontrolled coasting does not occur with this model However this is not a substitute for the service brake which should be used to slow the speed of...

Page 36: ...bjects The windshield does not provide protection from tree limbs or flying objects The cab and windshield provide some protection from the elements This vehicle is not equipped with seat belts and th...

Page 37: ...gnal 5 6 Tail Brake Light 5 7 FUSE REPLACEMENT 5 7 TRANSPORTING VEHICLE 5 8 Towing 5 8 Hauling 5 8 SERVICE AND MAINTENANCE 5 8 ROUTINE MAINTENANCE 5 9 Tire Inspection 5 10 BRAKES 5 10 Periodic Brake T...

Page 38: ...ENANCE 5 Electrolyte Level and Water 5 13 Battery Cleaning 5 17 Battery Replacement 5 18 Prolonged Storage 5 19 Battery Charging 5 19 AC Voltage 5 20 Troubleshooting 5 20 HYDROMETER 5 20 Using Hydrome...

Page 39: ...vehicle Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt sho...

Page 40: ...d only Lifting The Vehicle Tool List Qty Tool ListQty Floor Jack 1 Jack Stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be in or on the vehicle while lifting To r...

Page 41: ...ommended tire inflation pressure For outdoor applications with major use on grassy areas the following should be considered On hard turf it is desirable to have a slightly higher inflation pressure On...

Page 42: ...s portion of the bulb Headlight and Front Turn Signal Tool List Qty Tool List Qty Torx Driver T 20 1 Clean Cloth 1 Loosen four torx head screws back them out until the light bezel is free remove bezel...

Page 43: ...USE SIZE FOR PART NUMBER 1 58V 20AMP Walk Away Circuit 628793 2 58V 15AMP Run Tow Maintenance Storage Switch stuck in TOW mode 628792 3 58V 2AMP SOC Meter Reverse Warning Indicator 628073 4 58V 7 5AMP...

Page 44: ...ler or motor In the TOW MAINTENANCE STORAGE position all power to the motor and controller are shut off Hauling To reduce the possibility of severe injury or death while transporting the vehicle Secur...

Page 45: ...d economical Before any electrical service is performed the Run Tow Maintenance Storage switch must be placed in the TOW MAINTENANCE STORAGE position If a power wire battery motor or controller is dis...

Page 46: ...it is applied indicates a leak in the master or wheel cylinders It is important to periodically check and maintain proper brake fluid levels in the brake master cylinder The fill cap for the master cy...

Page 47: ...ions table or as specified in the Repair and Service Manual for this vehicle Brake Pedal 2 King Pins 2 Lower Control Arms 2 Wheel Bearings PACK Rear Axle Oil Fuses Halogen Headlight LED Headlight Turn...

Page 48: ...Pedal smooth operation Brakes check fluid level in master cylinder Brakes aggressive stop test C A C A C A C A Park Brake operation does it hold on a hill C A C A C A C A Accelerator smooth operation...

Page 49: ...batteries Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling b...

Page 50: ...lated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 Battery Protective Spray 1 At Each Charging Cycle To reduce the possibility of fire never charge a battery pa...

Page 51: ...ithin the electrolyte and reduce the life of the battery Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants th...

Page 52: ...ectrolyte in a storage battery is an acid solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a...

Page 53: ...aning technique is to spray the top and sides of the batteries with a solution of baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand...

Page 54: ...but not tight enough to cause distortion of the battery cases Inspect all wires and terminals Clean any corrosion from the battery terminals or the wire terminals with a solution of sodium bicarbonate...

Page 55: ...from any circuit that could discharge the battery For on board chargers disconnect the charging harness from the batter ies For portable chargers disconnect the charging plug from the vehicle receptac...

Page 56: ...to determine the capacity of a battery is to perform a load test using a discharge machine following manufacturer s recommendations A cost effective way to identify a poorly performing battery is to u...

Page 57: ...specific gravity of 1 250 and the electrolyte tem perature is 90 F 32 C add four points 004 to the 1 250 which gives a corrected reading of 1 254 Simi larly if the temperature was 70 F 21 C subtract...

Page 58: ...5 22 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 59: ...A 1 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TTITLE PAGE NO DELTA Q BATTERY CHARGER A 2...

Page 60: ...al Ne jamais fumer pr s de la batterie et viter toute tincelle ou flame nue proximit de ces derniers Fournisser la bonne ventilation lors du chargement Ne jamais charger une batterie gel e Prendre con...

Page 61: ...current limit AC Input All models Voltage max Vrms 85 265 Frequency Hz 45 65 Current max Arms 10A 104VAC reduced by 10 104VAC Current nom Arms 9A 120VAC 4 5A 230VAC AC Power Factor 0 98 at nominal in...

Page 62: ...A 4 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 63: ...1 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TTITLE PAGE NO DECLARATION OF CONFORMITY B 2...

Page 64: ...APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers B 2...

Page 65: ...B 3 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers...

Page 66: ...B 4 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 67: ......

Page 68: ...Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories De...

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