Cushman REFRESHER Service & Parts Manual Download Page 53 | Manualshive

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THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.

ITEM

PART NO.

1

2

3

4

5

DESCRIPTION

QTY.

Page D-14

BRAKES

689428 Service Parts Manual

1

612211

Brake Assembly (Driver Side) (Includes Items 3 - 9) .......................................

1

2

612189

Brake Assembly (Passenger Side) (Includes Items 3 - 8, 10)..........................

1

3

612411

Brake Shoe, Leading ................................................................................

1

4

612412

Brake Shoe, Trailing ..................................................................................

1

5

612413

Dust Cover.................................................................................................

1

6

612415

Brake Spring, Top ......................................................................................

1

7

612414

Brake Spring, Bottom ................................................................................

1

8

612416

Shoe Clamp ...............................................................................................

2

9

612418

Gear Adjuster (Driver Side) .......................................................................

1

10

612417

Gear Adjuster (Passenger Side) ................................................................

1

11

12

631224

Hex Head Bolt, 5/16 - 24 x 1" Lg, Grade 8.......................................................

8

13

17083G2

Hex Head Bolt, 5/16" - 24 x 1" Lg ....................................................................

8

14

15126G1

Lock Nut, 5/16" - 24 .........................................................................................

8

15

16

21807G2

Brake Drum Assembly (Includes Items 17, 18) ................................................

2

17

20947G1

Brake Drum ...............................................................................................

1

18

19862G2

Lug Bolt, 1/2" - 20 x 1 3/16" Lg ..................................................................

4

19

20

21

21809G1

Wheel Rim Washer (Inner), 1.31" O.D. x .85" I.D. ...........................................

2

22

606945

Brake Drum Washer, 1.75" O.D. x .89" I.D.......................................................

2

23

613172

Castellated Hex Nut, 3/4" - 16..........................................................................

2

24

10387G1

Cotter Pin, .125" x 1.50" Lg .............................................................................

2

25

652248

Brake Cable Bracket (Passenger Side) ...........................................................

1

26

652249

Brake Cable Bracket (Driver Side) ...................................................................

1

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Summary of Contents for REFRESHER

Page 1: ...ISSUED MARCH 2019 REFRESHER Service Parts Manual 689428 A...

Page 2: ...ead which are known to the State of California to cause can cer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary ser...

Page 3: ...anges to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by TSV and therefore is subje...

Page 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Page 5: ...R A 1 AIR FILTER B 1 BODY C 1 BRAKES D 1 REFRESHER UNIT E 1 CLUTCH F 1 DIRECTION SELECTOR G 1 ELECTRICAL H 1 ENGINE AND MUFFLER J 1 ENGINE MOUNTING K 1 FRONT SUSPENSION AND STEERING L 1 FUEL SYSTEM M...

Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Page 7: ...E MANUAL To use this manual consult the TABLE OF CONTENTS to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible...

Page 8: ...er is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assemb...

Page 9: ...lor in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 26 STEEL BLUE PEARL 31 METALLIC CHARCOAL 35 SAFETY YE...

Page 10: ...22 24 20 15 14 26 25 36 13 4 39 9 11 10 21 19 18 17 16 4 5 7 19 8 To harness from direction selector Part of Frame 1 Pedal Box Assembly includes items 4 33 2 Pedal Box Assembly includes items 3 5 33 2...

Page 11: ...8 32 x 3 4 Lg 2 6 01051G01 Pan Head Phillips Screw 8 10 x 1 2 Lg 4 7 01050G02 Pan Head Torx Screw 4 20 x 5 8 Lg 2 8 00487G3 Set Screw 1 4 20 x 3 8 Lg 1 9 25853G03 Pedal Box and Cover 1 10 15126G1 Loc...

Page 12: ...ON QTY ACCELERATOR 31 32 658940 Pedal Harness 1 33 654645 Grommet Rubber 1 34 35 17618G1 Nylon Clamp 7 Lg Not Illustrated 3 36 00715G2 Hex Washer Head Taptite Screw 5 16 18 x 3 4 Lg 4 37 38 652780G03...

Page 13: ...Page A 4 689428 Service Parts Manual Notes ACCELERATOR...

Page 14: ...Page A 5 689428 Service Parts Manual ACCELERATOR 1 8 6 2 10 9 5 13 16 3 12 14 To Direction Selector Shifter Cable Rear Axle Engine Front of Vehicle...

Page 15: ...ual ACCELERATOR 1 606005 Governor Bracket Lower 1 2 606284 Governor Link Rod 1 3 660005 Governor Rod Guard 1 4 5 606083 Governor Bracket Upper 1 6 632936 Governor Cable Direction Selector Bracket 1 7...

Page 16: ...Page A 7 689428 Service Parts Manual Notes ACCELERATOR...

Page 17: ...Page A 8 689428 Service Parts Manual Notes ACCELERATOR...

Page 18: ...Page B 1 689428 Service Parts Manual AIR FILTER 1 12 11 9 10 13 2 5 3 4 6 Air Cleaner Assembly includes items 2 6 1...

Page 19: ...on ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 689428 Service Parts Manual AIR FILTER 1 658941 Air Cleaner Assembly includes items 2 6 1 2 659139 Air Cleaner Assembly 1 3 658957 Air Cleaner Cover...

Page 20: ...Page B 3 689428 Service Parts Manual Notes AIR FILTER...

Page 21: ...Page B 4 689428 Service Parts Manual Notes AIR FILTER...

Page 22: ...689428 Service Parts Manual Page C 1 BODY 11 12 5 7 9 6 8 22 2 23 19 23 2 1 13 11 Front of Vehicle 24 20 24 20 21...

Page 23: ...G02 Aluminum Rivet 3 16 x 1 18 Lg 4 3 4 5 613273 Front Fascia 1 6 654275 Mounting Bracket 1 7 00414G6 Hex Head Bolt 1 4 20 x 3 4 Lg Grade 5 2 8 14390G4 Lock Nut 1 4 20 2 9 15058G1 Rivet Aluminum 3 16...

Page 24: ...689428 Service Parts Manual Page C 3 BODY 3 3 1 2 4 Front of Vehicle...

Page 25: ...component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 4 BODY 689428 Service Parts...

Page 26: ...Page C 5 BODY 37 38 Dash Panel Front of Vehicle 35 Existing Hardware 18 18 16 14 17 23 22 7 3 5 6 13 1 15 11 10 2 3 17 Front of Vehicle 4 25 Glove Box Door Assembly Passenger Side includes items 26 29...

Page 27: ...328 x 75 x 5 2 8 9 10 648562 Cup Holder Driver Side 1 11 613373 Pan Head Tapping Screw With Washer M4 8 1 6 x 22mm Lg 4 12 13 650913 Single Center Cup Holder 2 14 666298 Instrument Panel Support 1 15...

Page 28: ...ent that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BODY 689428 Service Parts Manual 32 6523...

Page 29: ...Page C 8 Notes BODY 689428 Service Parts Manual...

Page 30: ...689428 Service Parts Manual Page C 9 BODY 5 5 2 2 1 3 7 4 Front of Vehicle 9 10 11 12 13 6...

Page 31: ...3 4 5 DESCRIPTION QTY Page C 10 BODY 689428 Service Parts Manual 1 641260 Upper Floor Panel 1 2 14601G11 Rivet Aluminum 3 16 x 575 Lg 7 3 664052G02 Floor Mat Lower 1 4 664052G03 Floor Mat Lower 1 5 1...

Page 32: ...689428 Service Parts Manual Page C 11 BODY 16 9 3 1 2 6 7 19 4 5 5 15 16 18 17 20 8 9 10 11 21 22 16 17 18 13 14 Front of Vehicle 25...

Page 33: ...river Side 1 7 674546G02 Large Front Fender Flare Passenger Side 1 8 654378G01 Small Front Fender Flare Driver Side 1 9 654378G02 Small Front Fender Flare Passenger Side 1 10 655917G03 Upper Rocker Pa...

Page 34: ...ce Parts Manual Page C 13 BODY 2 13 12 38 24 25 23 10 2 2 2 3 17 1 16 19 19 11 4 8 Side Panel Driver Side includes items 10 12 13 9 Side Panel Passenger Side includes items 11 13 2 14 18 15 Front of V...

Page 35: ...716G01 Side Panel Driver Side Includes Items 10 12 13 1 9 652716G02 Side Panel Passenger Side Includes Items 11 13 1 10 649388G01 Side Panel Driver Side 1 11 649388G02 Side Panel Passenger Side 1 12 6...

Page 36: ...689428 Service Parts Manual Page C 15 BODY 1 2 3 4 5 6 9 10 8 FOR VEHICLES WITH OPENING FOR TAILLIGHTS Front of Vehicle...

Page 37: ...e C 16 BODY 689428 Service Parts Manual 1 74890G01 Rear Valance Panel 1 2 16816G2 Ratchet Rivet 25 x 887 2 3 74892G01 Rear Fender without opening for Taillight Driver Side 1 4 74892G02 Rear Fender wit...

Page 38: ...Page C 17 Notes BODY 689428 Service Parts Manual...

Page 39: ...Page C 18 Notes BODY 689428 Service Parts Manual...

Page 40: ...KES 10 30 31 32 3 28 29 12 5 4 6 11 9 7 8 5 8 13 15 25 21 25 26 27 22 23 24 16 18 17 19 20 14 1 Brake Pedal Assembly With Light 2 Wheel Brakes includes items 3 29 2 Brake Pedal Assembly With Light 4 W...

Page 41: ...70257G01 Brake Pad 1 7 16409G1 Oval Rivet 375 x 468 Lg 6 8 70681G01 Torsion Spring 2 9 16409G1 Oval Rivet 375 x 468 Lg 3 10 652253G03 Park Brake Pedal Weldment 1 11 70256G01 Park Brake Pad 1 12 652791...

Page 42: ...component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 689428 Service Parts Manua...

Page 43: ...Page D 4 Notes BRAKES 689428 Service Parts Manual...

Page 44: ...arts Manual Page D 5 BRAKES 10 11 5 4 8 16 9 3 5 3 20 1 Brake Pedal Assembly Without Light 2 Wheel Brakes includes items 3 11 2 13 14 15 Brake Pedal Assembly Without Light 4 Wheel Brakes includes item...

Page 45: ...2 Wheel Drum Brakes Includes Items 3 11 1 2 651213G03 Brake Pedal Assembly Without Light 4 Wheel Drum Brakes Includes Items 3 7 13 16 1 3 70681G01 Torsion Spring 2 4 70682G01 Pivot Pin 314 Dia x 5 25...

Page 46: ...20 13 16 15 25 26 23 22 21 23 14 13 12 Part of Frame To Rear Brake Drum Pedal Brake Front of Vehicle Rear Axle Passenger Side Front of Vehicle 5 8 7 4 2 10 11 6 5 9 17 18 17 18 1 Compensator Assembly...

Page 47: ...O D x 2 Lg 1 7 23061G2 Tube 315 I D x 44 O D x 3 66 Lg 1 8 23463G1 Compression Spring 1 28 Dia x 4 06 Lg 1 9 00532G4 Hex Nut 5 16 24 2 10 629486 Spherical Hex Nut 5 16 24 1 11 11098G9 Hex Lock Nut 5...

Page 48: ...rame To Front Brake Drum Pedal Brake Front of Vehicle To Rear Brake Drum Rear Axle Passenger Side Front of Vehicle 2 3 4 4 2 6 7 5 5 8 18 21 22 15 16 20 17 18 21 25 26 23 23 9 10 23 12 11 17 1 Compens...

Page 49: ...8083G01 Compensator Bumper 56 Dia 4 9 624697 Front Brake Cable 48 06 Lg Driver Side 1 10 624698 Front Brake Cable 57 81 Lg Driver Side 1 11 652751 Rear Brake Cable 98 Lg Passenger Side 1 12 652752 Rea...

Page 50: ...689428 Service Parts Manual Page D 11 BRAKES 12 16 13 16 15 14 17 17 1 11 10 3 7 5 4 6 5 2 14 15 Part of Frame Front of Vehicle Front of Vehicle...

Page 51: ...1 2 00414G6 Hex Head Bolt 1 4 20 x 75 Lg 2 3 14390G4 Lock Nut 1 4 20 2 4 70587G01 Park Brake Cam 1 5 10097G6 Flanged Bearing 502 O D x 378 I D x 380 Lg 2 6 14134G4 Spacer 76 O D x 405 I D x 1 25 Lg 1...

Page 52: ...17 26 25 9 10 18 1 2 16 Brake Assembly Driver Side includes items 3 9 Brake Assembly Passenger Side includes items 3 8 10 Brake Drum Assembly includes items 17 18 22 REAR MECHANICAL BRAKES 12 4 5 21...

Page 53: ...hoe Trailing 1 5 612413 Dust Cover 1 6 612415 Brake Spring Top 1 7 612414 Brake Spring Bottom 1 8 612416 Shoe Clamp 2 9 612418 Gear Adjuster Driver Side 1 10 612417 Gear Adjuster Passenger Side 1 11 1...

Page 54: ...Page D 15 Notes BRAKES 689428 Service Parts Manual...

Page 55: ...Page D 16 Notes BRAKES 689428 Service Parts Manual...

Page 56: ...689428 Service Parts Manual Page D 17 BRAKES 7 8 22 2 21 23 10 Shown Partially for Clarity 12 14 13 3 4 Front of Vehicle 1 1 Park Brake Lever with Cables includes items 2 4...

Page 57: ...Parts Manual 1 652696 Park Brake Lever with Cables Includes Items 2 4 1 2 627393 Park Brake 1 3 649305 Park Brake Cable Passenger Side 61 3 Lg 1 4 649306 Park Brake Cable Driver Side 71 5 Lg 1 5 6 7...

Page 58: ...Service Parts Manual Page D 19 BRAKES 1 10 8 9 7 8 2 4 4 5 3 6 FRONT DISC BRAKES 10 10 1 Rotor and Hub Assembly includes items 2 6 10 8 9 7 8 2 4 4 5 3 6 Front of Vehicle Spindle FRONT DISC BRAKES 12...

Page 59: ...2 3 4 5 DESCRIPTION QTY Page D 20 BRAKES 689428 Service Parts Manual 1 651149 Rotor and Hub Assembly Includes Item 2 6 1 2 647507 Hub 1 3 647215 Disc 7 2 1 4 51141G1 Bearing Race 2 5 19862G2 Wheel Hub...

Page 60: ...orientation will be different based on the vehicle model 8 Drum and Hub Assembly includes items 9 11 9 6 12 19 Brake Plate Assembly RH includes items 23 40 21 Adjuster Assembly includes item 25 24 Adj...

Page 61: ...sembly Includes Items 9 11 1 9 19862G2 Wheel Hub Bolt 1 2 20 x 1 718 Lg 4 10 51141G1 Race Bearing 2 11 647535 Hub 1 12 13 14 00798G8 Cotter Pin 5 32 x 1 3 4 Lg 1 15 648617G01 Brake Cable Bracket Drive...

Page 62: ...ual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 689428 Service Parts Manual 32 22513G1 Lever Pin 1 33 22514G1 U Clip 1 3...

Page 63: ...Page D 24 Notes BRAKES 689428 Service Parts Manual...

Page 64: ...RAKES 28 21 22 25 10 8 11 12 6 7 30 29 14 13 18 5 4 9 3 17 27 26 1 Brake Assembly Driver Side includes items 3 4 6 14 20 Brake Drum Assembly includes items 21 22 2 Brake Assembly Passsenger Side inclu...

Page 65: ...5828G01 Wheel Cylinder 1 7 Wheel Cylinder Bolt 2 8 Upper Return Spring 1 9 Lower Return Spring 1 10 Cup and Spring 2 11 Adjuster 2 12 Flat Washer 2 13 Hex Head Bolt 1 4 28 x 1 2 Lg 2 14 Dust Cover 1 1...

Page 66: ...428 Service Parts Manual Page D 27 BRAKES 31 32 11 10 11 13 13 11 13 4 2 20 21 19 8 8 9 18 17 16 7 30 28 29 3 23 Front of Vehicle 25 33 Part of Frame Part of Frame Front of Vehicle Front of Vehicle 1...

Page 67: ...2 5 6 7 649149 Master Cylinder Cover 1 8 01038G01 Hex Washer Head Swageform Screw 1 4 20 x 70 Lg 2 9 649068 Bell Crank 1 10 654555 Stiffener Bracket 1 11 13437G3 Flanged Hex Head Bolt 5 16 18 x 1 Lg 2...

Page 68: ...oduct Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 689428 Se...

Page 69: ...Page D 30 Notes BRAKES 689428 Service Parts Manual...

Page 70: ...of Frame 29 20 19 21 27 18 17 37 34 35 36 20 27 26 26 25 7 6 15 12 10 3 2 13 14 11 4 5 30 30 30 28 Front of Vehicle Front of Vehicle Front of Vehicle Front of Vehicle 1 Hydraulic Brake Pedal Assembly...

Page 71: ...er 1 015 O D x 421 I D x 071 Lg 1 7 11098G5 Lock Nut 3 8 16 1 8 9 649072 Linkage Rod Assembly Includes Items 10 12 1 10 21508G1 Clevis Yoke 2 11 00532G6 Hex Nut 3 8 24 2 12 649071 Linkage Rod 3 8 24 x...

Page 72: ...hat is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 689428 Service Parts Manual 31 32 6708...

Page 73: ...Page D 34 Notes BRAKES 689428 Service Parts Manual...

Page 74: ...ESHER UNIT Front of Vehicle 8 9 10 16 17 18 10 11 1 Front Support and Access Door Assembly includes items 2 7 20 Rear View Mirror Kit includes items 21 23 Frame REAR VIEW MIRROR Setscrew Front Top Str...

Page 75: ...ort Weldment 1 3 74392G02 Access Panel 1 4 33121G01 Hinge 1 5 00414G5 Hex Head Bolt 1 4 20 x 1 2 Lg 4 6 14390G4 Lock Nut 1 4 20 4 7 00106G6 Pan Head Phillips Screw 12 24 x 3 4 Lg 4 8 10570G10 Rivet SS...

Page 76: ...689428 Service Parts Manual Page E 3 REFRESHER UNIT REFRESHER UNIT NSF OASIS REFRESHER UNIT REFRESHER UNITS SHOWN FOR REPRESENTATION PURPOSE ONLY CANOPY 4 1 6 7 8 9 10 11 13 14 2...

Page 77: ...nite 1 7 634245G03 Canopy Classic Regimental 1 8 634245G04 Canopy Walnut Brown Tweed 1 9 634245G05 Canopy Motive Denim 1 10 634245G06 Canopy Tresco Birch 1 11 634245G08 Canopy Forest Green Beige 1 12...

Page 78: ...Page E 5 Notes REFRESHER UNIT 689428 Service Parts Manual...

Page 79: ...Page E 6 Notes REFRESHER UNIT 689428 Service Parts Manual...

Page 80: ...28 Service Parts Manual CLUTCH 1 1 2 10 21 25 22 23 3 4 5 6 12 13 21 19 22 24 15 16 17 18 14 7 10 26 8 Primary Team Clutch TRK includes items 2 11 12 Secondary Team Clutch TRK includes items 13 19 Fro...

Page 81: ...1 7 644303 Primary Spider Assembly 1 8 619339 Primary Dust Cover Assembly 1 9 644305 Button Torque Primary Not Illustrated 1 10 619332 Hex Washer Head Bolt 1 4 20 x 3 4 Lg 7 11 644306 Plug Torque But...

Page 82: ...Page F 3 689428 Service Parts Manual Notes CLUTCH...

Page 83: ...Page F 4 689428 Service Parts Manual Notes CLUTCH...

Page 84: ...ice Parts Manual DIRECTION SELECTOR 5 12 11 10 37 17 20 21 14 19 13 32 34 30 31 31 30 30 30 33 29 46 45 18 44 43 36 5 3 2 6 4 9 8 Governor Cable Bracket Front of Vehicle 1 Direction Selector Assembly...

Page 85: ...tion Selector Bracket 1 3 70233G01 Direction Selector Shaft 1 4 603700 Direction Selector Cam 1 5 14390G1 Lock Nut 3 8 24 1 6 25664G2 Bushing 1 2 x 750 Lg 1 7 8 72724G01 Neutral Lock Pin 1 9 72733G01...

Page 86: ...l information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY DIRECTION SELECTOR 32 632891 Pivot Bracket 1 33 00734G5 Lock Nut 10 32 1 34 22754G4 Bushing Flip Lok 250 1 35 36 70227G01 Socket Head Cap Screw 1 4...

Page 87: ...Page G 4 689428 Service Parts Manual Notes DIRECTION SELECTOR...

Page 88: ...Page H 1 689428 Service Parts Manual ELECTRICAL Note FRAME SHOWN PARTIALLY Part of Turn Signal Switch 1 11 3 4 9...

Page 89: ...onsult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 2 689428 Service Parts Manual ELECTRICAL 1 694869 Main Harness 1 2 3 20965G3 Steering Column...

Page 90: ...H 3 689428 Service Parts Manual ELECTRICAL BLACK RED 2 10 4 3 5 6 7 7 8 Part of Solenoid Part of Solenoid Front of Vehicle 1 Electrical Plate Assembly includes items 2 11 To F2 On Starter Generator 1...

Page 91: ...ART NO 1 2 3 4 5 DESCRIPTION QTY Page H 4 689428 Service Parts Manual ELECTRICAL 1 660446 Electrical Plate Assembly Includes Items 2 11 1 2 73057G02 Bracket 1 3 27739G01 Voltage Regulator 1 4 663716 S...

Page 92: ...28 Service Parts Manual ELECTRICAL 13 Front of Vehicle RED GRN BLK 11 10 REVERSE BUZZER Front of Vehicle Seat Support F N R F N R Mounting Screws SOLENOID COVER Front of Vehicle HOUR METER 4 5 Fuse Bl...

Page 93: ...T NO 1 2 3 4 5 DESCRIPTION QTY Page H 6 689428 Service Parts Manual ELECTRICAL 1 659101 Malfunction Indicator Light 1 2 659085 Fuse Bracket For Vehicles without Hour Meter 1 3 662631 Fuse Bracket For...

Page 94: ...ts Manual ELECTRICAL 11 6 HEADLIGHTS 1 Front Grille Assembly with Lights includes items 3 5 2 Front Grille Assembly with LED Lights includes items 3 4 7 5 Headlight includes item 6 3 4 9 10 8 5 7 13 1...

Page 95: ...nt Grille Assembly with Lights Includes Items 3 5 1 2 651698G03 Front Grille Assembly with LED Lights Includes Items 3 4 7 1 3 648564 Front Grille 1 4 651437 Lens Cover 2 5 651411G01 Headlight Include...

Page 96: ...28 Service Parts Manual ELECTRICAL 11 14 17 15 16 20 19 18 9 1 23 23 4 9 8 7 6 12 13 2 Electrical Plate Assembly Front of Vehicle Front of Vehicle FUSE BLOCK INSTALLATION 25 26 27 Main Harness Relay F...

Page 97: ...5 16 1 8 00565G8 Lock Washer 5 16 1 9 00438G6 Hex Head Bolt 5 16 18 x 3 4 Lg Grade 5 3 10 11 73049G01 Direction Selector Cover 1 12 00114G6 Hex Washer Head Slotted Tapping Screw 1 4 14 x 3 4 Lg 1 13...

Page 98: ...Page H 11 689428 Service Parts Manual ELECTRICAL From Main Harness 2 3 1 8 4 5 See STARTER GENERATOR Section...

Page 99: ...formation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 12 689428 Service Parts Manual ELECTRICAL 1 656339G01 6 GA Wire 55 Lg 1 2 25682G01 Terminal Cover 3 3 25682G01 Terminal Cover For CE Vehicles 2...

Page 100: ...9 5 18 20 11 19 19 6 13 11 13 6 19 20 18 20 18 Gauge Plate Assembly includes items 5 8 11 1 Gauge Plate with Fuel Assembly includes items 6 8 11 2 Gauge Plate with 12V Assembly includes items 5 9 11 1...

Page 101: ...5 8 11 1 2 666085G02 Gauge Plate with Fuel Assembly Includes Items 6 8 11 1 3 666085G03 Gauge Plate with 12V Assembly Includes Items 5 9 11 14 1 4 666085G04 Gauge Plate with 12V Fuel Assembly Includes...

Page 102: ...4 25 26 24 25 15 16 16 16 16 Gauge Plate with USB Assembly includes items 5 8 11 14 21 1 Gauge Plate with USB Fuel Assembly includes items 6 8 11 14 21 2 Gauge Plate 12V USB Assembly includes items 5...

Page 103: ...h 12V USB Assembly Includes Items 5 9 12 14 21 1 4 666085G08 Gauge Plate with 12V USB Fuel Assembly Includes Items 6 9 12 14 21 1 5 20271G3 Hole Plug 1 6 612314 State of Charge Fuel Meter 1 7 8 20271G...

Page 104: ...Page H 17 689428 Service Parts Manual Notes ELECTRICAL...

Page 105: ...Page H 18 689428 Service Parts Manual Notes ELECTRICAL...

Page 106: ...Page J 1 689428 Service Parts Manual ENGINE AND MUFFLER 1 Engine Gas 13HP includes items 2 5 Front of Vehicle 5 3 6 4 2 15 10 13 14 9 7 10 12 11 9 8 12 11...

Page 107: ...J 2 689428 Service Parts Manual ENGINE AND MUFFLER 1 658237 Engine Gas 13HP Includes Items 2 5 1 2 603562 O Ring 16mm 1 3 607454 Oil Filter 1 4 607462 Spark Plug 1 5 603557 Oil Drain Plug 1 6 606390...

Page 108: ...Page J 3 689428 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 109: ...Page J 4 689428 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 110: ...Page K 1 689428 Service Parts Manual ENGINE MOUNTING 10 11 1 2 4 4 5 6 12 13 14 19 20 9 Engine Front of Vehicle 15 17 16 18 21 Part of Frame 8 Front Mount Bracket Assembly includes items 9 13...

Page 111: ...Lg Grade 8 8 4 3 4 606256 Flanged Hex Head Bolt M10 1 25 x 25mm Lg Grade 8 8 4 5 603823 Flat Washer M10 4 6 606279 Flanged Hex Nut M10 1 25 4 7 8 662794 Front Mount Bracket Assembly includes Items 9...

Page 112: ...Page K 3 689428 Service Parts Manual Notes ENGINE MOUNTING...

Page 113: ...Page K 4 689428 Service Parts Manual Notes ENGINE MOUNTING...

Page 114: ...and Hub Assembly 4 Lug Passenger Side includes items 4 13 Spindle and Hub Assembly 4 Lug Driver Side includes items 5 13 17 3 16 Front of Vehicle 25 33 Steering Box Assembly 31 31 24 34 1 19 18 20 5...

Page 115: ...1 6 632926 Bearing O D 28mm 1 7 25146G1 Seal Grease 1 8 11750G2 Roller Bearing and Race Assembly 2 9 70589G01 Wheel Hub 1 10 19862G1 Wheel Hub Bolt 1 2 20 x 1 218 Lg 4 11 12093G1 Slotted Nut 1 14 1 12...

Page 116: ...a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 6...

Page 117: ...Page L 4 Notes FRONT SUSPENSION AND STEERING 689428 Service Parts Manual...

Page 118: ...Lug Passenger Side includes items 4 13 Spindle and Hub Assembly 4 Lug Driver Side includes items 5 13 17 3 16 FOR VEHICLES WITH REAR MECHANICAL BRAKES Front of Vehicle Steering Box Assembly 25 33 31 3...

Page 119: ...1 6 632926 Bearing O D 28mm 1 7 25146G1 Grease Seal 1 8 11750G2 Roller Bearing and Race Assembly 2 9 70589G01 Wheel Hub 1 10 19862G1 Wheel Hub Bolt 1 2 20 x 1 218 Lg 4 11 12093G1 Slotted Nut 1 14 1 1...

Page 120: ...a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 6...

Page 121: ...Page L 8 Notes FRONT SUSPENSION AND STEERING 689428 Service Parts Manual...

Page 122: ...Manual Page L 9 FRONT SUSPENSION AND STEERING Front of Vehicle Steering Box Assembly 2 4 5 1 17 16 17 18 11 12 10 13 Part of Frame 24 24 28 23 23 25 27 Part of Frame 15 14 19 7 6 8 FOR VEHICLES WITH F...

Page 123: ...r Side 1 6 647839 Mounting Bracket 1 7 650940 Hex Head Bolt 7 16 14 x 2 Lg 6 8 00734G1 Lock Nut 7 16 14 3 9 658891 Upper Plate 1 10 10389G3 Grease Fitting 1 11 674927 Spindle Passenger Side 1 12 67488...

Page 124: ...689428 Service Parts Manual Page L 11 FRONT SUSPENSION AND STEERING 2 3 4 6 5 1 11 10 8 8 FOR VEHICLES WITH FRONT DISC BRAKES 1 Link Rod Assembly includes items 2 6 12...

Page 125: ...ion ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page L 12 FRONT SUSPENSION AND STEERING 689428 Service Parts Manual 1 641627G01 Link Rod Assembly Includes Items 2 6 1 2 74734G02 Tie Rod End RH 1 3 01083G01...

Page 126: ...e L 13 FRONT SUSPENSION AND STEERING Steering Box Assembly includes items 3 26 1 Steering Box Assembly includes items 3 25 27 2 Tie Rod End Outer includes items 24 25 23 9 8 7 6 12 13 14 15 16 21 10 2...

Page 127: ...Jam Nut 1 2 20 1 5 70750G01 Retaining Ring External 1 6 15112G1 Ball Bearing 1 7 70603G01 Pinion 1 8 70751G01 Retaining Ring Internal 1 9 70638G01 Seal Pinion 1 10 70604G01 Steering Rack 1 11 Set Scr...

Page 128: ...ng Column Assembly includes items 13 25 Tie Rod Assembly includes items 37 41 Tie Rod Assembly includes items 36 38 41 10 32 42 42 36 37 3 29 16 18 17 24 21 22 21 20 30 31 7 41 40 38 39 27 28 14 13 6...

Page 129: ...734G1 Lock Nut 7 16 14 3 8 00532G7 Hex Nut 1 4 20 1 9 01006G01 Hex Washer Head Bolt 3 8 16 x 1 1 4 Lg 4 10 00879G1 Lock Washer 3 8 4 11 12 70758G05 Steering Column Assembly Includes Items 13 25 1 13 7...

Page 130: ...N AND STEERING 689428 Service Parts Manual 32 14390G2 Lock Nut 5 8 18 1 33 34 70876G02 Tie Rod Assembly 26 44 Lg Includes Items 37 41 1 35 74604G01 Tie Rod Assembly 22 12 Lg Includes Items 36 38 41 1...

Page 131: ...Page L 18 Notes FRONT SUSPENSION AND STEERING 689428 Service Parts Manual...

Page 132: ...89428 Service Parts Manual Page M 1 FUEL SYSTEM Front of Vehicle 3 8 6 7 9 10 4 5 1 Fuel Tank Assembly without Sender Unit includes items 3 9 2 Fuel Tank Assembly with Sender Unit includes items 3 8 1...

Page 133: ...ion ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 2 FUEL SYSTEM 689428 Service Parts Manual 1 659122 Fuel Tank Assembly without Sender Unit Includes Items 3 9 1 2 659100 Fuel Tank Assembly with Sender...

Page 134: ...28 Service Parts Manual Page M 3 FUEL SYSTEM 2 1 To Exhaust Front of Vehicle 17 Carbon Canister Assembly includes items 18 23 12 3 21 19 8 20 13 13 4 7 5 6 22 14 14 15 10 23 22 18 19 Air Cleaner Fuel...

Page 135: ...per Bracket 1 4 00414G7 Hex Head Bolt 1 4 20 x 7 8 Lg Grade 8 1 5 14390G4 Lock Nut 1 4 20 1 6 01110G01 Flat Washer SS 1 4 1 7 70200G01 Truss Head Torx Screw 3 8 16 x 3 4 Lg 1 8 10570G11 Rivet 3 16 Dia...

Page 136: ...Page M 5 Notes FUEL SYSTEM 689428 Service Parts Manual...

Page 137: ...Page M 6 Notes FUEL SYSTEM 689428 Service Parts Manual...

Page 138: ...0 60 56 53 5 10 11 9 23 7 4 9 8 55 58 52 40 36 39 38 29 28 26 44 27 30 32 31 18 61 22 17 67 49 20 60 a a 3 DETAIL A Axle Case L Complete includes items 2 11 23 Axle Case R Complete includes items 12 1...

Page 139: ...nor Gear Shaft 1 8 639707 Governor Shaft 1 9 639736 Flat Washer 6mm 2 10 607911 Oil Seal 6 x 10 x 2 5mm 1 11 607913 Retaining Ring E5 1 12 639738 Oil Seal 24 x 40 x 9mm 2 13 26818G01 Steel Ball 1 14 2...

Page 140: ...haft 1 42 639774 Clutch Pin 1 43 670696 Gear 61 1 44 639797 Spacer 20 x 2mm 2 45 639872 Differential Case Includes Items 33 46 48 and 49 1 46 639800 Differential Pair Gear 1 47 26808G01 Hex Head Bolt...

Page 141: ...Page N 4 689428 Service Parts Manual Notes REAR AXLE...

Page 142: ...689428 Service Parts Manual Page P 1 REAR SUSPENSION Front of Vehicle 27 4 3 6 21 22 20 1 25 13 11 10 19 25 26 18 16 17 26 25 28 27 24 26 5 26 25 9 10 14 14 11 12...

Page 143: ...1 6 12262G1 Flanged Lock Nut 3 8 16 1 7 8 9 70289G02 Split Spacer Steel I D 376 x O D 1 x 1 Lg 2 10 624030 Flanged Bushing 3 8 16 x 23 7mm Lg 4 11 652252G03 Shackle Plate 2 12 00665G9 Hex Head Bolt SS...

Page 144: ...Page P 3 Notes REAR SUSPENSION 689428 Service Parts Manual...

Page 145: ...Page P 4 Notes REAR SUSPENSION 689428 Service Parts Manual...

Page 146: ...89428 Service Parts Manual Page R 1 SEATING 1 7 15 12 11 8 9 16 25 30 31 13 14 23 4 5 29 26 31 2 3 22 Seat Back Assembly Includes Items 2 3 Seat Bottom Assembly Includes Items 8 16 Front of Vehicle 27...

Page 147: ...Cover 1 18144G2 White 18144G6 Oyster 18144G4 Tan 18144G5 Gray 3 74889G01 Plastic Seat Back Cover Black 1 4 605056 Hex Head Bolt 1 4 20 x 1 LG 4 5 00664G7 Lock Washer 1 4 4 6 7 629269G Seat Bottom Asse...

Page 148: ...Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY SEATING 689428 Service Parts Manual 22 652701G103 Seat Back Support Driver Side 1 23 652701G203 Seat Back...

Page 149: ...Page R 4 Notes SEATING 689428 Service Parts Manual...

Page 150: ...Page S 1 689428 Service Parts Manual STARTER AND GENERATOR 9 10 11 12 13 14 15 16 18 7 8 6 5 4 3 2 1 Starter Generator includes items 2 17 17 Headband Kit includes item 18...

Page 151: ...al STARTER AND GENERATOR 1 660379 Starter Generator includes items 2 17 1 2 612029 Hex Nut 1 3 612030 Lock Washer 1 4 625716 Pulley 2 5 O D 1 5 654715 Drive End Head 1 6 612033 Bearing 1 7 612034 Reta...

Page 152: ...Page S 3 689428 Service Parts Manual STARTER AND GENERATOR 1 2 7 8 13 10 12 2 9 5 Front of Vehicle 7 7 3...

Page 153: ...DESCRIPTION QTY Page S 4 689428 Service Parts Manual STARTER AND GENERATOR 1 631972 Starter Generator Support Bracket 1 2 606235 Flanged Hex Head Bolt M10 1 25 x 20mm Lg 2 3 660001 Cable Guide Bracke...

Page 154: ...Page S 5 689428 Service Parts Manual Notes STARTER AND GENERATOR...

Page 155: ...Page S 6 689428 Service Parts Manual Notes STARTER AND GENERATOR...

Page 156: ...n may vary by part number 2 3 4 15 21 9 16 22 10 11 17 23 25 1 Wheel and Tire Assembly Kenda includes items 2 4 8 Wheel and Tire Assembly Kenda includes items 9 11 14 Wheel and Tire Assembly Kenda inc...

Page 157: ...mbly Kenda Includes Items 2 4 1 2 652986 Tire 20 x 8 10 6ply 1 3 643934 Wheel 10 x 6 1 4 643948 Valve Stem 1 5 6 7 8 652392 Wheel and Tire Assembly Kenda Includes Items 9 11 1 9 652992 Tire 205 65 10...

Page 158: ...689428 Service Parts Manual Page T 3 WHEELS AND TIRES FRONT REAR 1 1...

Page 159: ...ial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION...

Page 160: ...Page T 5 Notes WHEELS AND TIRES 689428 Service Parts Manual...

Page 161: ...Page T 6 Notes WHEELS AND TIRES 689428 Service Parts Manual...

Page 162: ...Page U 1 DECALS AND LABELS cm MIN 150 14 25 14 25 651 654 R F I O F R F I O R N I O R F N H O 2 1 2 3 P P P P P P 74093 G01 1 2 4 8 9 Front of Vehicle Instrument Panel Side Panel Cowl Front of Vehicl...

Page 163: ...individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 2 DECALS AND LABELS 689428 Service Parts Manual 1 650284 Cowl Dec...

Page 164: ...A T T E M P T T O C H A N G E T H E A D J U S T M E N T O F T H E G O V E R N O R G O V E R N O R T A M P E R IN G C A N R E S U L T IN S E R IO U S P E R S O N A L IN J U R Y A N D W IL L V O ID T H...

Page 165: ...rt Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 4 DECALS AND LABELS 689428 Service Parts Manual 1 608527 Governor Warning Labe...

Page 166: ...engage the parking brake and remove the key before leaving the vehicle In an electric vehicle put the direction selector in OFF or Neutral in a gasoline vehicle put the selector in Forward MAINTENANCE...

Page 167: ...s Manual 1 618086 Steering Wheel Decal 1 2 664789 Warning Label Steering Wheel 1 3 4 Side Panel Decal Driver Side 1 651580G0111 Black 651580G0119 Patriot Blue Pearl 651580G0136 Ivory 651580G0137 Fores...

Page 168: ...Page U 7 Notes DECALS AND LABELS 689428 Service Parts Manual...

Page 169: ...Page U 8 Notes DECALS AND LABELS 689428 Service Parts Manual...

Page 170: ...Specialized Vehicles Technical Publications Department Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Owner s Guides and Repair Manuals are available from a...

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