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Page S-3
688549 Service Parts Manual
DECALS AND LABELS
651671
664789
READ AND OBEY THE FOLLOWING WARNINGS TO
DECREASE RISK OF SEVERE INJURY OR DEATH.
BEFORE OPERATING
•
READ the owner’s manual and all warning labels. Contact an authorized dealer or go to the manufacturer’s website for
replacement manual or labels.
•
This vehicle is equipped for personal use in most communities; however, state law or
local rules may require additional equipment in your community.
SAFE OPERATION & PARKING
•
Turn key to ON, select Forward or Reverse, release the parking brake (if required), and slowly press
accelerator pedal.
•
Always bring vehicle to a complete stop before shifting the direction selector.
•
Always
remain seated in a moving vehicle.
•
Operate from the driver’s seat only.
•
Never drink alcohol or use
drugs or medications before or during operation of the vehicle.
•
ALWAYS engage the parking brake
and remove the key before leaving the vehicle. In an electric vehicle, put the direction selector in
OFF or Neutral; in a gasoline vehicle, put the selector in Forward.
MAINTENANCE & TOWING
•
This vehicle requires regularly scheduled maintenance (see the
periodic service schedule in owner’s manual).
•
ONLY qualified
personnel should service this vehicle.
•
Vehicle is not
to be towed; consult owner’s manual for
transport instructions.
Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may
move when the accelerator pedal is pressed. Unintentional movement of the vehicle can cause injury or death. Do not
allow anyone to stand directly in front or behind the vehicle.
•
Driver must have a valid driver’s license.
•
Do not
operate vehicle until all occupants are properly seated with their backs against the seat and feet flat on the floor.
•
Do not leave children unattended or allow them to play on a parked vehicle.
SAFETY INSTRUCTIONS
7
4
5
DO NOT alter or tamper with this unit. Unauthorized modifications
can result in SERIOUS INJURY or damage to the vehicle and will
void the warranty.
WAIT 30 seconds after reconnecting batteries BEFORE turning key
switch to ‘REVERSE’, ‘FORWARD’ or ‘NEUTRAL’ positions.
TOWING - Always select
‘TOW’ position before towing
665229
To disable electrical system, turn key switch to ‘OFF’ and remove
battery wires.
ALWAYS turn key to ‘OFF’ before disconnecting or
reconnecting battery wires. ELECTRICAL ARC or
BATTERY EXPLOSION can occur if key is not in the
‘OFF’ position.
RUN
TOW
STORAGE
Ball Cage Cab
Motor
8
7
9
1
Controller Cover
Front of Vehicle
2
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN SEVERE PERSONAL INJURY.
RECYCLE
RETURN
Li-Ion
Service, removal or installation of battery pack must be performed
by authorized personnel only.
Charge with an OEM approved Lithium-Ion battery charger only.
Do not store or operate at temperatures below -4°F (-20°C).
Do not expose to temperatures above 140°F (60°C).
No user serviceable parts.
655748
10
Advanced Battery
Top Cover
Summary of Contents for HAULER 800
Page 1: ...ISSUED JANUARY 2019 HAULER 800X ELiTE Service Parts Manual 688549 D REVISED SEPTEMBER 2019 ...
Page 2: ......
Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual ...
Page 13: ...Page A 4 688549 Service Parts Manual Notes ACCELERATOR ...
Page 14: ...Page B 1 688549 Service Parts Manual BATTERY CHARGER 1 3 2 ...
Page 16: ...Page B 3 688549 Service Parts Manual Notes BATTERY CHARGER ...
Page 17: ...Page B 4 688549 Service Parts Manual Notes BATTERY CHARGER ...
Page 20: ...Page C 3 688549 Service Parts Manual BODY 1 5 6 7 10 9 9 8 2 3 4 Front of Vehicle ...
Page 25: ...Page C 8 688549 Service Parts Manual Notes BODY ...
Page 28: ...Page C 11 688549 Service Parts Manual BODY 4 4 2 2 1 5 7 Front of Vehicle 6 11 10 ...
Page 38: ...Page C 21 688549 Service Parts Manual Notes BODY ...
Page 39: ...Page C 22 688549 Service Parts Manual Notes BODY ...
Page 51: ...Page D 12 688549 Service Parts Manual Notes BRAKES ...
Page 57: ...Page D 18 688549 Service Parts Manual Notes BRAKES ...
Page 58: ...Page E 1 688549 Service Parts Manual CAB 2 1 3 4 ...
Page 60: ...Page E 3 688549 Service Parts Manual Notes CAB ...
Page 61: ...Page E 4 688549 Service Parts Manual Notes CAB ...
Page 62: ...Page F 1 688549 Service Parts Manual ELECTRICAL Note FRAME SHOWN PARTIALLY 3 4 9 1 ...
Page 76: ...Page F 15 688549 Service Parts Manual Notes ELECTRICAL ...
Page 77: ...Page F 16 688549 Service Parts Manual Notes ELECTRICAL ...
Page 80: ...Page G 3 688549 Service Parts Manual Notes ELECTRONIC SPEED CONTROL ...
Page 81: ...Page G 4 688549 Service Parts Manual Notes ELECTRONIC SPEED CONTROL ...
Page 86: ...Page H 5 688549 Service Parts Manual FRONT SUSPENSION AND STEERING 2 1 3 Front of Vehicle ...
Page 93: ...Page H 12 688549 Service Parts Manual Notes FRONT SUSPENSION AND STEERING ...
Page 94: ...Page J 1 688549 Service Parts Manual MOTOR Axle Assembly Front of Vehicle 5 2 4 1 6 8 7 ...
Page 96: ...Page J 3 688549 Service Parts Manual Notes MOTOR ...
Page 97: ...Page J 4 688549 Service Parts Manual Notes MOTOR ...
Page 101: ...Page K 4 688549 Service Parts Manual Notes REAR AXLE ...
Page 104: ...Page L 3 688549 Service Parts Manual Notes REAR SUSPENSION ...
Page 105: ...Page L 4 688549 Service Parts Manual Notes REAR SUSPENSION ...
Page 111: ...Page M 6 688549 Service Parts Manual Notes SEATING ...
Page 119: ...Page N 8 Notes TRUCK BED 688549 Service Parts Manual ...
Page 133: ...Page N 22 Notes TRUCK BED 688549 Service Parts Manual ...
Page 138: ...Page P 5 688549 Service Parts Manual Notes WEATHER PROTECTION ...
Page 139: ...Page P 6 688549 Service Parts Manual Notes WEATHER PROTECTION ...
Page 142: ...Page R 3 688549 Service Parts Manual WHEELS AND TIRES Front 3 3 1 Rear 2 ...
Page 144: ...Page R 5 688549 Service Parts Manual Notes WHEELS AND TIRES ...
Page 145: ...Page R 6 688549 Service Parts Manual Notes WHEELS AND TIRES ...
Page 150: ...Page S 5 688549 Service Parts Manual Notes DECALS AND LABELS ...
Page 151: ...Page S 6 688549 Service Parts Manual Notes DECALS AND LABELS ...