M
AINTENANCE
37
VEHICLE MAINTENANCE
MAINTENANCE SAFETY
To prevent serious injury or death, follow the procedures and comply with the safety
information in this manual while performing vehicle service or maintenance.
Use the tools shown in the tool list and wear the specified safety equipment when per-
forming vehicle service or maintenance.
Remove all jewelry before you service the vehicle.
Do not allow loose clothing or hair to contact the moving parts.
Do not touch hot objects.
The drive wheels must be lifted and supported on jack stands before performing any ser-
vice to the powertrain while the motor is in operation.
Chock the wheels and support the vehicle with jack stands. NEVER get under a vehicle
that is supported by a jack alone. Lift the vehicle according to the manufacturers instruc-
tions.
When servicing the vehicle, always wear eye protection. Be careful when
working around batteries, using solvents, or compressed air.
Use insulated tools within the battery area to prevent sparks or battery
explosion.
Maintain constant awareness that some components are heavy, spring loaded, corro-
sive, explosive, can cause high amperage, or get extremely hot. Battery acid and hydro-
gen gas can cause bodily injury. Keep hands, face, feet and body away from any area
that can expose them to injury if an unexpected situation occurs.
After performing maintenance, test the vehicle in a safe area that is free from vehicle and
person traffic.
NOTICE: To decrease the risk of engine damage, do not operate the vehicle at full throttle for more than 5
seconds if the drive wheels are lifted off the ground.
SCHEDULED MAINTENANCE
Consistent inspection, adjustment, and lubrication of some components are necessary to maintain the
vehicle
so that
it remains in safe and reliable condition. Refer to the
on page 38 for detailed
requirements.
Inspect, clean, lubricate, adjust, and replace parts as necessary. Use
CUSHMAN
or equivalent replacement parts.
Record the maintenance items performed along with details in the
MAINTENANCE LOG
beginning on page 59.
NOTICE: Service and adjustments are important for safe and reliable vehicle operation. If not familiar with
safe service and adjustment procedures, have a certified dealer perform the operations.
Initial Service Requirements
Perform the additional inspection or maintenance at the initial service interval indicated, in addition to regular intervals.
See
on page 38. The initial service is required for optimum performance and
reliability.
• engine oil and filter
• starter/generator belt
Severe Use Conditions
Vehicles subjected to heavy or severe use must be inspected and serviced more frequently than those of normal use
patterns.The following conditions are considered severe use:
• frequent or prolonged use in a dusty environment
• frequent use in mud, water or sand
• prolonged low speed operation
• short trips in cold weather
• prolonged heavy load operation
Summary of Contents for HAULER 1200X EFI 2019
Page 1: ...OWNER S MANUAL HAULER 1200X EFI 666002 A ISSUED DECEMBER 2018...
Page 14: ...12 SAFETY...
Page 20: ...18 SAFETY...
Page 62: ...60 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 63: ...MAINTENANCE LOG 61 DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 64: ...62 MAINTENANCE LOG DATE MILES KM AND HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 65: ...APPENDIX A A APPENDIX A DECLARATION OF CONFORMITY...
Page 66: ...B APPENDIX A...
Page 67: ...APPENDIX A C...
Page 68: ...D APPENDIX A...
