Cushman HAULER 1000 2012, Technician'S Repair And Service Manual

Page: 138 / 226

Page K-ii
Repair and Service Manual
TABLE OF CONTENTS FOR SECTION ’K’
SECTION TITLE PAGE NO.
BRAKES
Fig. 10 Equalizer and Compensator ......................................................................................................K - 9
Fig. 11 Parking Brake Pedal Hinge Inspection ....................................................................................K - 10
Fig. 12 Kick-Off Cam Inspection ..........................................................................................................K - 10
Fig. 13 Periodic Brake Performance Test ...........................................................................................K - 11
Fig. 14 Equally Loaded Vehicle ...........................................................................................................K - 12
Fig. 15 Adjuster Mechanism ................................................................................................................K - 12
Fig. 16 Brake Shoe Wear ....................................................................................................................K - 13
Fig. 17 Orientation of Brake Shoe Springs ..........................................................................................K - 13
Fig. 18 Free Travel Adjustment ...........................................................................................................K - 14
Fig. 19 Check Clevis Pins ...................................................................................................................K - 15
Fig. 20 Checking Parking Brake Latching Pressure ...........................................................................K - 15
Fig. 21 Brake Assembly ......................................................................................................................K - 15
Fig. 22 Wheel Brake Lubrication Points ..............................................................................................K - 16
Fig. 23 Backing Plate Removal and Installation ..................................................................................K - 17
Fig. 24 Brake Shoe 17L........................................................................................................................K - 18
Fig. 25 Brake Shoe 17T ......................................................................................................................K - 18
Fig. 26 Brake Shoes and Springs ........................................................................................................K - 19
Fig. 27 Brake Cable, Equalizer and Compensator ...............................................................................K - 19
Fig. 28 Brake Pedal Removal and Installation ....................................................................................K - 20
Fig. 29 Catch Bracket and Latch Arm .................................................................................................K - 21
Fig. 30 Pedal Bumper Adjustment .......................................................................................................K - 21
Fig. 31 Parking Brake Release Linkage and Kick-Off Cam Removal and Installation. ......................K - 21
BRAKES - FRONT DISC
SYSTEM DESCRIPTION ..................................................................................................................... K - 25
MASTER CYLINDER REPLACEMENT............................................................................................... K - 25
BRAKE MASTER CYLINDER FLUID.................................................................................................. K - 25
Check Brake Fluid......................................................................................................................K - 25
ROUTINE MAINTENANCE.................................................................................................................. K - 26
REPLACEMENT OF WEAR ITEMS .................................................................................................... K - 26
Brake Pad Replacement ............................................................................................................K - 26
Rotor Replacement ....................................................................................................................K - 26
Spindle Replacement.................................................................................................................K - 26
Actuator Linkage Bushings ........................................................................................................K - 26
Actuator Pivot Bushings.............................................................................................................K - 26
BLEEDING BRAKES........................................................................................................................... K - 27
LIST OF ILLUSTRATIONS
Fig. 32 Master Cylinder Replacement ..................................................................................................K - 25
Fig. 33 Bleeding Brakes .......................................................................................................................K - 27