Curtis IntelliFresh G4GEMXSIFT30x Instructions Manual Download Page 1

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G4 GEMX

™

IntelliFresh

Coffee Brewing

System with FreshTrac

Satellite

USER GUIDE

READ AND SAVE THESE INSTRUCTIONS

NOTICE TO INSTALLER

: Please leave this booklet with the machine.

Style varies. Model G4GEMXSIFT shown.

øø

121420F

FC69 - G4GEMXSIFT/G4GEMXTIFT, FRONT COVER

F-10068 revE

Summary of Contents for IntelliFresh G4GEMXSIFT30x

Page 1: ...System with FreshTrac Satellite USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine Style varies Model G4GEMXSIFT shown 121420F FC69 G4GEMXSIFT...

Page 2: ...Electrical Schematic G4GEMXTIFT10 ES38 Electrical Schematic G4GEMXSIFT30 ES39 Electrical Schematic G4GEMXSIFT31 ES147 Electrical Schematic G4GEMXTIFT30 ES40 Electrical Schematic G4GEMXSIFT33 ES150 Ele...

Page 3: ...5 A 2 X 1600 W 2W 3W G 1650 2800 W 50 60 Hz 4 5 10 0 gal hr 17 0 37 9 L hr G4GEMXTIFT10x Twin 1 5 Gal with IntelliFresh 1 PH 220 V 23 0 34 0 A 3 X 2500 W 3W G 5100 7500 W 50 60 Hz 15 0 21 0 gal hr 56...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Page 6: ...2006 42 EC Machinery and Directive 2014 35 EU LVD The declaration of conformity is included with this appliance The appliance bears the CE mark This appliance is subject to the directive on waste ele...

Page 7: ...4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJS...

Page 8: ...QMZ MJOF UP UIF nBSF mUUJOH PO the back of the brewer Leave the water supply valve closed until the power is connected WARNING Use the leveling legs to level the brewer only Do not use them to adjust...

Page 9: ...ction box at the circuit breaker panel and lock out and tag the circuit breaker before connecting the power cable to the junction box Brewers With Strain Relief Mounted to the Back 12 Remove the front...

Page 10: ...UBOL UZQJDBMMZ SFRVJSFT UP NJOVUFT UP SFBDI UIF GBDUPSZ TFU PQFSBUJOH UFNQFSBUVSF 8IFO UIF XBUFS IBT IFBUFE Ready to Brew should be on the display 25 FGPSF CSFXJOH GPS UIF mSTU UJNF EJTQFOTF P ml of h...

Page 11: ...riate brew icon As soon as you hear the click of the brew valve lift your mOHFS SFXJOH XJMM CFHJO The brewer will brew coffee based on the settings programmed into the universal control module UCM To...

Page 12: ...SLUHG DQG FRQWLQXH XQWLO ZDUPHU VKXWV RII 4XDOLW WLPHU V RQ FRQVWDQW 6HWWLQJ UDQJH 0LQ WR 0LQ UHZ F FOH DUPHU XWR 2II UV DIWHU TXDOLW WLPHU KDV H SLUHG DUPHU XWR 2II UV DIWHU EUHZ F FOH FRPSOHWHV RII...

Page 13: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 14: ...assembly from the top of the faucet and remove it Inspect the seat cup for wear Replace the seat cup if it is damaged 9 Air Dry Turn the dispenser upside down and allow to air dry continued Cleaning t...

Page 15: ...JEF PG UIF NBDIJOF 130 3 6 H Status lights Brew Buttons Curtis logo Home Undo Scroll left right Return to previous Control symbols all symbols may not be present at the same time Display view varies w...

Page 16: ...e Model Select Control Settings Brew Settings Recipes Combo Coffee Settings Summary Exit Temperature Settings Warmer Settings Quality Timer Energy Savings Satellite LED Color Sounds Diagnostics Displa...

Page 17: ...UIF CFFQFS IFBSE FBDI UJNF B CVUUPO JT QSFTTFE PO PS PGG 5IF GBDUPSZ EFGBVMU TFUUJOH JT 0O Diagnostics SVOT UIF TZTUFN BVUP UFTU 4FF UIF Troubleshooting Guide for more details Display Settings Brew Ti...

Page 18: ...S SJOTF WPMVNF JT P UP P Brew Settings Menu 8IFO ZPV mSTU FOUFS UIF SFX 4FUUJOHT QSPHSBNNJOH NFOV ZPV XJMM CF BTLFE UP TFMFDU QSFTT B 3 8 CVUUPO UP DIBOHF UIF TFUUJOHT GPS 5P QSPHSBN NPSF UIBO POF 3 8...

Page 19: ...JPOBM UJNF GPS UIF XBUFS UP ESBJO GSPN UIF CSFX CBTLFU CFGPSF i SFXJOHw EJTBQQFBST GSPN UIF EJTQMBZ 5IF GBDUPSZ EFGBVMU TFUUJOH JT UXP NJOVUFT 5IJT GFBUVSF SFEVDFT UIF DIBODF UIBU UIF CSFX CBTLFU XJMM...

Page 20: ...XJMM MJHIU JOEJDBUJOH UIBU EBUB JT USBOTGFSSJOH 5IJT QSPDFTT XJMM POMZ UBLF B TFDPOE UP DPNQMFUF Downloading the Software to the Brewer from the Flash Drive 1 4FMFDU UIF JEFOUJDBM CSFXFS ZPV XJTI UP N...

Page 21: ...EMXTIFT ROUGH IN DRAWING 092319A 11 31in 28 7cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 48in 13 9cm 5 75in 14 6cm 7 78in 19 8cm CUP CLEARANCE 0 23in 0 6cm Withhighvolume brewbasket Withstandard...

Page 22: ...XTIFT ROUGH IN DRAWING 092319A 11 35in 28 8cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 52in 14 0cm 27 72in 70 4cm 7 79in 19 8cm CUP CLEARANCE 0 26in 0 66cm Withhighvolume brewbasket Withstandard...

Page 23: ...ROUGH IN DRAWINGS RD72 GEM3XIFT Dispenser GEM3XIFT ROUGH IN DRAWING 052920B 9 17in 23 3cm 4 68in 11 9cm 11 09in 28 2cm 11 42in 29 0cm 9 04in 23 0cm 0 24in 0 6cm...

Page 24: ...34 3A 3B 3C 40 21A 21B 21C 20 6A 6B 16A 16B 7A 7B 7C 41 9A 9B 44 5A 5B 1A 1B 48 47 G4GEMXSIFT Main Chassis Exploded View Single brewer water tanks assemblies 220 240 Volt dual element see section IP3...

Page 25: ...03 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE ITEM PART DESCRIPTION 21Aa WC 847 VALVE INLET 2 GPM 120V 10W GEN USE BROWN BODY 21Bb c e WC 883 VALVE INLET 2 GPM 240V 6W 21Cd WC 12026 VALVE INL...

Page 26: ...35 13 34 21 25 14 30 28 17 39 7 40 41 40 32 12 45 Water tank assemblies 220 240 Volt see section IP26 200 Volt see section IP197 26 31 18A 18B 43 41 6 37 10A 10B 40 40 40 40 11A 11B 1A 1B See satellit...

Page 27: ...A FUSE ITEM PART DESCRIPTION 22Aa WC 102 SWITCH TOGGLE NON LIT SPST 15A 125 6A 250VAC RESISTIVE 22Bb c d WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 22Ce WC 173 SWITCH ROCKER 3PST 480V...

Page 28: ...ELEMENT HEATING 2 5KW 220V W JAM NUT SILICONE WASHERS ITEM PART DESCRIPTION 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL D...

Page 29: ...ICONE O RING 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 37365 KIT FITTING TANK I...

Page 30: ...OR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT WC 62035 Tank Assembly Parts List ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9...

Page 31: ...4 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10 WC 37266 KIT...

Page 32: ...ATING 3 5KW 220V W JAM NUTS SILICONE WASHERS 6 WC 1438 101 SENSOR TEMPERATURE TANK Parts List ITEM PART DESCRIPTION 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT 8 WC 522 THERMOSTAT...

Page 33: ...ogic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Dat a_Communicat ion First 7 Not Used 8 Not Used 1 Vss Logic_Common 2 TX Transmit 3 Vdd 5Vdc 4 RX Receive 5...

Page 34: ...ht 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Dat a_Communicat ion First 7 Not Used 8 Not Used 1 Vss Logic...

Page 35: ...Warmer Right 13 Solid State Relay Common 14 Not Used 14 UPM Ground 15 Bypass Valve 16 Not Used 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd...

Page 36: ...rent Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Data_Communication First...

Page 37: ...12 13 Warmer Right 13 Solid State Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back L...

Page 38: ...rnal Use Only 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Li...

Page 39: ...ypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Va...

Page 40: ...nsor 20 Current Sensor 1 12 Vac Input Back Light 1 TX Transmit 2 Vdd 5Vdc 2 RX Receive 3 Vss Logic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Data_Communica...

Page 41: ...5Vdc 11 Brew Cone Lock Right 11 Data_Communication First 12 Brew Cone Lock Left 12 Not Used 13 Warmer Right 13 Solid State Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Va...

Page 42: ...LED GROUND 9 LED COMMUNICATION Pin Assignments UPM 1 UPM GROUND 2 UPM 5V 3 UPM COMMUNICATION 4 LED 4 5 LED 3 6 LED 2 7 LED 1 8 CHASSIS GROUND Pin Assignments LED Model Voltage V Amps A Wa s W Hertz H...

Page 43: ...GROUND 9 LED COMMUNICATION Pin Assignments UPM 1 UPM GROUND 2 UPM 5V 3 UPM COMMUNICATION 4 LED 4 5 LED 3 6 LED 2 7 LED 1 8 CHASSIS GROUND Pin Assignments LED Model Voltage V Amps A Wa s W Hertz Hz of...

Page 44: ...UIF WBMWF VTJOH UIF EJBHOPTUJDT JO TFDUJPO 5 Water Not Hot Enough G UIF XBUFS IFBUT CVU JT OPU IPU FOPVHI mSTU DIFDL GPS UIF DPSSFDU UFNQFSBUVSF TFUUJOH PO UIF DPOUSPM QBOFM 3FQSPHSBN BT OFDFTTBSZ 2 G...

Page 45: ...QQFBST PO UIF EJTQMBZ DIFDL GPS GBVMUZ XJSJOH BOE DPOOFDUJPOT CFUXFFO UIF VOJWFSTBM QPXFS NPEVMF 61 BOE UIF WBMWFT 2 G Brewing EPFT OPU BQQFBS PO UIF EJTQMBZ DIFDL GPS B GBVMUZ VOJWFSTBM DPOUSPM NPEVM...

Page 46: ...JPO PVUMFU QPJOUT 3VO B CSFX DZDMF BOE DPOmSN UIBU UIF EVNQ CSFX WBMWF CZQBTT WBMWF BOE EJMVUJPO WBMWF PQFO EVSJOH UIF CSFX DZDMF IFDL GPS nPX UISPVHI BOZ FYJU QPJOU UIBU JT TMPX PS OPO FYJTUFOU PU BM...

Page 47: ...PTJUJPO GPS TFDPOET UIFO CBDL 0 IFDL UP NBLF TVSF UIBU UIF nPX SBUF GSPN UIF XBUFS TVQQMZ MJOF NFFUT UIF NJOJNVN nPX SBUF TQFDJmDBUJPOT GPS UIF CSFXFS MTP DIFDL UIF XBUFS QSFTTVSF 4FF UIF 41 5 0 4 TFD...

Page 48: ...JT BUUBDIFE UJHIUMZ to the tank and that heat sink compound was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if...

Page 49: ...F OP FSSPS DPEFT TVTQFDU UIF DPOUSPMMFS None of the LED Bars Light Regardless of Coffee Level Warmer is Working OK NOTE If the dispenser is empty the LED bars will not light 1 Check for chassis ground...

Page 50: ...IFO QSPNQUFE QMBDF BO FNQUZ DPOUBJOFS VOEFS UIF CSFX CBTLFU UIFO QSFTT OK 1SFTT B CVUUPO UP UFTU UIF EFTJSFE DJSDVJU PS Auto Test to test all circuits If a button is highlighted green the DJSDVJU IBT...

Page 51: ...Water Level Error LOO UXQ HUURU 2YHU RZ 7KH ZDWHU LQOHW YDOYH KDV HLWKHU EHHQ RSHQ IRU PRUH WKDQ PLQXWHV RQ WKH LQLWLDO WDQN OO RU KDV EHHQ RSHQ IRU VHFRQGV RQ ODUJH EUHZHUV DQG VHFRQGV RQ Seraphim W...

Page 52: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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