Curtis G3 D1000 Series User Manual Download Page 29

Water Does Not Heat At All

•  Check to see if the water level in the tank is in contact with the water level probe. If not, see 

Tank Does Not Fill

The water will not heat unless it is in contact with the probe.

•  If the water heats, but is not hot enough, see

Water Not Hot Enough

.

• If 

Ready to brew

 appears on the display, but the water is not hot, check the resistance across the leads of the 

temperature sensor. If the resistance is less than 10 k and the water is not hot, replace the temperature sensor. 
If the sensor resistance is above 10 k when the water is cool, replace the universal control module (UCM).

If 

Heating...

 appears on the display, but the water is not hot, follow the steps below. The following steps are 

performed with the rear toggle switch in the ON position.

1  Check for power across the terminals of the heating element(s). If power is being supplied, remove the wires 

and check for an open heating element.   

2  If there is no power to the element(s), trace the circuit back (using the ELECTRICAL SCHEMATIC) to the power 

DPSEUPmOEPVUXIFSFQPXFSJTMPTU*GUIFSFJTQPXFSJOUPUIFUSJBDCVUOPUPVUTFFUIFGPMMPXJOHTUFQ

3  If there is power into a triac, but not out, check for power at the gate terminal. Also check the wire to A2 from 

the UCM. If the connections are good and power is being supplied to the triac, but there is no voltage out 
of A2, replace the triac. If power is not being supplied from the UCM, but 

Heating...

 appears on the display, 

check the wiring from the UCM to the triac. If the wiring is OK, replace the UCM.

Water Too Hot (Boiling or Excessive Steaming)

  

1 If 

Over Temp Sensor

 or 

Ready to Brew

 appears on the display and the water is too hot, go to 

Over Temp 

Sensor Error Message

.

2  If the display reads 

Heating

DPOTUBOUMZmSTUDIFDLUPNBLFTVSFUIBUUIFUFNQFSBUVSFTFOTPSJTBUUBDIFEUJHIUMZ

to the tank and that heat sink compound was used. A properly mounted sensor should have a resistance of 
around 7 k when the water is hot. If not, replace the sensor.

3  Check to see if the universal control module (UCM) constantly has  power output to the triac, regardless of the 

resistance of the temperature sensor. If so, the UCM is probably bad. 

4  If the UCM is working properly, check for a bad triac.

Over Temp Sensor Error Message

This error message indicates that the universal control module (UCM) has detected a water overheating problem. 
The UCM is reading a water temperature in the tank above 210ºF (99°C). If the water temperature is too hot, but 

Heating...

appears on the display, see 

Water Too Hot

. Once the malfunction causing the error is corrected, the 

error message must be cleared. To reset the brewer and return to normal operation, turn the toggle switch on the 
back of the brewer to the OFF position for 5 seconds, then back on.

1  Check for power at the gate terminal on the triac. If there is no power at the triac gate terminal but the heating 

elements are always on, replace the triac.

2  Turn off power to the brewer and allow water tank to cool. Once cool, turn power back on while monitoring the 

triac gate voltage. During normal operation, power should be applied to the gate terminal, then drop to below 
1 Vac. The universal control module (UCM) should be replaced if power is applied to the triac gate constantly 
even though 

Ready to brew

 or 

Over Temp Sensor

 appears on the display.

3  If the UCM is operating normally, check for a false over-temp error caused by the temperature sensor. Check 

the resistance across the leads of the temperature sensor. If the resistance is less than 10 k when the water is 
cool, replace the temperature sensor.

TROUBLESHOOTING GUIDE

TG39

G3 BREWERS WITH TRIAC, TROUBLESHOOTING GUIDE-200F 

 

 

 

 

 

 011818A

IMPORTANT:

Before proceeding, make sure that the control panel temperature is adjusted to compensate 

for higher elevations. The factory setting is 200°F (92°C). Reduce the temperature setting 2°F (1°C) for 
every 1000 feet (300 m) of elevation above 4000 feet (1200 m).    

Summary of Contents for G3 D1000 Series

Page 1: ...G3 D1000 Series Twin Airpot Coffee Brewing System USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine 30 5 07 3 SFW Tall version shown...

Page 2: ...EO XDO 9ROWDJH IP53 OHFWULFDO 6FKHPDWLF 9ROW ES53 OHFWULFDO 6FKHPDWLF XDO 9ROWDJH ES54 7URXEOHVKRRWLQJ XLGH 7 7URXEOHVKRRWLQJ XLGH 7 UURU RGHV EC5 3URGXFW DUUDQW 3 Contact Information Wilbur Curtis Co...

Page 3: ...3W G 5100 W 50 60 Hz 14 0 gal hr 53 0 l hr Twin brewer tall 1 PH 220 V 23 2 A 2 x 2500 W 3W G 5100 W 50 60 Hz 14 0 gal hr 53 0 l hr 7 Twin brewer dual voltage 1 PH 120 220 V 15 12 7 A 2 x 1600 W 2W 3W...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Page 6: ...JU 4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve 4 O...

Page 7: ...sting power cable from the terminal block and remove it 7 Disconnect and cap the jumper wire between the C and N terminals on the terminal block 8 Feed the 220 240 Volt power cable through the strain...

Page 8: ...to the Back 13 Remove the front cover by removing the screws that hold it in place 14 Loosen the strain relief on the back of the brewer Connecting the Brewer Wiring Units That Come from the Factory W...

Page 9: ...ave the cord replaced or have the electrical outlet upgraded by a licensed electrician Do not use an extension cord Do not use a power cord plug that is damaged Electrical Connection Connection to a J...

Page 10: ...ady to brew will be displayed on the LCD screen 25 Perform a brew cycle of a least 12 oz 350 ml to purge any remaining air from the system See OPERATING INSTRUCTIONS During the initial brew cycle and...

Page 11: ...programmed into the universal control module UCM To change the settings see the PROGRAMMING GUIDE section The brewer should be ON POmSN UIJT BU UIF SFBS UPHHMF switch Ready to brew should be on the di...

Page 12: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 13: ...to air dry Cleaning Pour Pots Wash Wipe the exterior surfaces of the pour pot and lid with a sponge soaked with the detergent solution to remove spills and debris Fill the liner with the detergent sol...

Page 14: ...Total Select Cold Brew Lock Select Master Reset Select Service Call Select Access Code Select Banner Name Select P Maintenance Select Beeper On Off Select Displ Brew Time Select Display Messages Sele...

Page 15: ...use Once accessed press or to choose the desired setting Then press to set and exit Brew Count Odom When accessed this feature displays the total brew cycles since the odometer was last reset Press t...

Page 16: ...ar from the list of program selections Pulse Brew Guidelines JMUFS QBDL UZQF DPGGFFT UZQJDBMMZ FYUSBDU CFUUFS XJUI UIF BOE QVMTF TFUUJOH Decaffeinated coffees typically extract better with the B pulse...

Page 17: ...se the desired setting then press to exit Model Select changes the model number and number of batches to match the label on the universal control NPEVMF UIF GBDUPSZ EFGBVMU JT 5 0ODF BDDFTTFE QSFTT or...

Page 18: ...8cm D1000GH 26 38in 67 0cm D1000GT 14 88in 37 8cm D1000GT 13 88in 35 2cm D1000GT 26 00in 66 0cm D1000GH 22 88in 58 1cm D1000GT 23 13in 58 7cm D1000GH 18 13in 46 0cm D1000GH 17 13in 43 5cm 2 50in 6 4cm...

Page 19: ...PARTS 040319C 11A 11B 8 23 9 26 9 29 5 27 20 21 31 13 19 15 14 3 24 10 28 25 2 28 12A 12B 16A 16B 7A 7B 4 4 30 30 18 18 1 28 17 22 28 17 D1000GT D1000GH Main Chassis Exploded View Water tank assembli...

Page 20: ...N USE BROWN BODY 20 WC 5310 TUBE 5 16 ID x 1 8W SILICONE GEN USE 21 WC 5231 COMPOUND HEAT SINK 5OZ 22 WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 23 WC 5421 COVER TOP SS GEM 12D GEM 612...

Page 21: ...NUT SILICONE WASHERS 6 WC 1438 101 SENSOR TEMPERATURE TANK ITEM PART DESCRIPTION 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 37365 KIT FITTI...

Page 22: ...AM NUT SILICONE O RING 6 WC 1438 101 SENSOR TEMPERATURE TANK ITEM PART DESCRIPTION 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 37365 KIT FITT...

Page 23: ...ELECTRICAL SCHEMATICS ES53 D1000 10 ELECTRICAL SCHEMATIC 050217NC D1000GT12 D1000GH13...

Page 24: ...ELECTRICAL SCHEMATICS ES54 D1000 60 ELECTRICAL SCHEMATIC 050217NC D1000GH62 D1000GT63...

Page 25: ...S SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B CSFX DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU...

Page 26: ...UZ G UIF UBOL JT FNQUZ UIF SFTFU TXJUDI IBT QSPCBCMZ PQFOFE VQ EVF UP B MPX XBUFS MFWFM HP UP Water Tank Does Not Fill G UIFSF JT XBUFS JO UIF UBOL CVU OP QPXFS PVU QVTI JO PO UIF SFTFU TXJUDI CVUUPO...

Page 27: ...enser Not Filled To Normal Level During Brewing IFDL UP NBLF TVSF UIBU UIF VOJWFSTBM DPOUSPM NPEVMF 6 CSFX CZQBTT BOE EJMVUJPO MFWFMT BSF TFU QSPQFSMZ 2 IFDL UP NBLF TVSF UIBU UIF nPX SBUF BOE XBUFS Q...

Page 28: ...8BUFS MFWFM mMM FSSPS PS PWFSnPX 5IJT FSSPS NFTTBHF PDDVST XIFO UIF JOMFU WBMWF TPMFOPJE IBT CFFO PO UPP MPOH EVSJOH JOJUJBM mMM PS UBOL SFmMM 4FF UIF ERROR CODES TFDUJPO GPS UIF NBYJNVN UJNFT BMMPXFE...

Page 29: ...und was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if the universal control module UCM constantly has power ou...

Page 30: ...HVV 7HPSHUDWXUH 7KH VHQVRU LV UHDGLQJ WKDW WHPSHUDWXUH LQ WKH KHDWLQJ WDQN KDV ULVHQ DERYH System Fault Messages An error message will appear on the screen in the event of a malfunction under the foll...

Page 31: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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