INSTALLATION
4 of 6
CARRYALL 4x4:
1.
Beacon Light Installation:
1.1
Use the template included with the Beacon Light
to locate and drill 4 holes with the template
centered side
-
to
-
side, front
-
to
-
back as listed below
and oriented as shown.
1.1a
2
-
passenger
: 21”
from roof front edge.
1.1b
4
-
Passenger
: 7”
from front roof rear edge.
NOTE: Starting with smaller pilot holes is
recommended to avoid damage to headliner
material.
1.2 Insert thinner rubber grommets into the holes
drilled into the metal roof. This will create a
weather seal. Silicone sealant is recommended for
holes drilled through the roof.
NOTE: The thicker grommets included with this kit are
intended for plastic roofs and may be discarded.
1.3 Feed the wire from the beacon light into the
central of the four holes and secure the light to the
roof by feeding 1/4
-
20 x
1”
button head bolts
through the light then the rubber grommets in the
roof and
1/4”
x
1”
steel washer and secure using
1/4
-
20 nylon locknut. See figure 1.3.
1.4
Torque bolts to 35±5 in
-
lbs. and cap with the
plastic nut covers provided.
1.5
Add silicone sealant to wire notch in base of
strobe light for maximum weather protection.
2.
Beacon Light Wiring:
2.1 In the Overhead Console, cut the wire ties
securing the coiled yellow/black wires. Be careful
not to cut any of the wires.
NOTE: If overhead console is already installed, lower
console before proceeding.
2.2
Route the yellow/black wires above the ROPS bar
and connect the wires to the beacon light. Cover
the beacon light terminals with the section of
1/2”
wire loom provided and secure with electrical tape.
2.2 If finished installing accessories, ensure the
beacon light wires are routed through the notch in
the upper center of the console and install the
console to the cab.
Fig. 1.1a
Fig 1.3
Fig. 1.1b
21”
Holes to Drill
7”
Holes to Drill
