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Cumberland PNEG-2054, Installation And Operation Manual

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Cumberland PNEG-2054 Installation And Operation Manual Download Page 23

Chapter 3: Assembly

6. Wrap the belt (L) around the motor pulley (I), driven pulley (K) and tensioner arm pulley (J).

Figure 3-7

Belt installation

I

Motor pulley
(High Flow Model — 1011–2638, High Effi-
ciency Model — 16–0016 and Ultra Effi-
ciency Model — 16–0016)

K

Fan pulley
(High Flow Model — 1011–5000, High Effi-
ciency Model — 12–0493 and Ultra Effi-
ciency Model — 1011–5000)

J

Belt tensioner (101–9003)

L

Belt (1022–3107)

PNEG-2054

54" Galvanized Butterfly Panel Fan

23

Summary of Contents for PNEG-2054

Page 1: ...54 Galvanized Butterfly Panel Fan Installation and Operation Manual PNEG 2054 Version 2 0 Date 01 31 20 PNEG 2054...

Page 2: ...ns photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2054 54 Gal...

Page 3: ...ng 18 Fan Cabinet Assembly 20 Motor and Belt Installation 22 Tabbed Cone Panel Assembly 24 Butterfly Assembly 27 Grill Guard Assembly 30 Inlet Grill Assembly 31 Rest Shelf Assembly 32 Electrical Conne...

Page 4: ...ns photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 4 PNEG 2054 54 Gal...

Page 5: ...d Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This e...

Page 6: ...l indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in ser...

Page 7: ...ctions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repa...

Page 8: ...cal or mechanical guards removed Serious injury or death can result Do not put hand or arm in fan Rotating parts can crush and dismember Do not put any kind of tool inside the fan to clear debris whil...

Page 9: ...s to come into contact with oil grease hot surfaces or chemicals Motor overload protection must be provided with each single phase fan A circuit breaker or slow blow motor type fuse must be used A saf...

Page 10: ...may operate under automatic control and may start without warning Lock out power source before making adjustments cleaning or maintaining equipment Keep area clean and dry Keep hands feet and clothing...

Page 11: ...Left and right middle inside and outside DC 2180 Non text fan Warnings Left middle out side and right middle inside DC 1540 Danger High Voltage Warning Stay Clear of Rotat ing Blade Warning Flying Obj...

Page 12: ...sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name...

Page 13: ...uild up that reduce air flow The butterfly shutter also provides protec tion against harsh weather conditions such as wind and moisture while the fan is not in use During operation air from the fan fo...

Page 14: ...Chapter 2 General Information Main Assemblies Figure 2 1 54 in Galvanized Butterfly Panel Fan Main Assemblies 14 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Page 15: ...d 77 0175 Size 54 in Galvanized Butterfly Panel Fan Housing and Cone Voltage 230V Amps 8 0 Frequency 50 60 Hz Single Phase New Fan Model Part Number Cabinet Assembly Model Part Number Description Bess...

Page 16: ...NOTES 16 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Page 17: ...ing and Positioning Fan Cabinet Assembly Motor and Belt Installation Tabbed Cone Panel Assembly Butterfly Assembly Grill Guard Assembly Inlet Grill Assembly Rest Shelf Assembly Electrical Connection P...

Page 18: ...eight 56 25 32 in x minimum width 54 5 8 in NOTE Remember that the framing must be able to support the weight of the fan assembly Ensure the load bearing portion of the bottom sill is rigid and proper...

Page 19: ...s normally 74 in diameter but the Arches in the side cone panels can be flattened giving a total of 64 in side to side See tabbed cone panel assembly for details If not sure of sufficient clearance co...

Page 20: ...cal braces A Venturi 12 0612 HH C Bolts S 7485 B Vertical braces 12 0210 HH D Nuts S 968 2 Install the bearing bracket E to the vertical braces G with the bolts C and nuts D Figure 3 4 Assemble the be...

Page 21: ...t the propeller is installed on the inside of the venturi 6 Align the keyway P and insert the propeller N on the other end of the shaft K 7 Secure the propeller to the shaft with the prop screw O Figu...

Page 22: ...left side vertical brace B with the bolts F and nuts G 4 Align the keyway and insert the pulley I on the motor shaft 5 Make sure the motor pulley I tensioner J and driven pulley are in a straight lin...

Page 23: ...t installation I Motor pulley High Flow Model 1011 2638 High Effi ciency Model 16 0016 and Ultra Effi ciency Model 16 0016 K Fan pulley High Flow Model 1011 5000 High Effi ciency Model 12 0493 and Ult...

Page 24: ...l the bolts and nuts through the holes where the panels overlap to hold the four 4 cone panels together 4 Once four 4 cone panels are assembled stand the assembly up with the large radius E side down...

Page 25: ...he remaining bolts and nuts G into place to hold the cone together NOTE Make sure the bolt heads are located on the inside of the cone assembly Loosely tighten the nuts Figure 3 10 Tabbed cone assembl...

Page 26: ...g angles H corner braces K and bolts I NOTE While installing the cone make sure that the bottom panel with the drain hole is closest to the ground Figure 3 11 Cone strut angles H Cone strut angle 12 0...

Page 27: ...blocks 12 0464 B Spring clips 12 0457 G Bolts S 853 C Butterfly flaps 12 0482 H Nuts S 7025 D Shafts 12 0583 I Spring 16 0100 E Nylon washers 12 0319 J Diverter 0401 10861 5 The V shaped center bar of...

Page 28: ...arity CAUTION Fan ring must be plumb and level in order for doors to operate properly 7 Attach the springs I from the flaps C to the spring clip B 8 Push the flaps open and make sure that the flaps cl...

Page 29: ...o side clip the two 2 side wires of the grill M on both sides 10 Using a rubber mallet hammer along the Arches formed on both side panels until they flatten as shown If needed use the supplied 5 16 in...

Page 30: ...eyelets E on the grill align with the holes in the cone panels at all positions 2 Install the grill guard A to the cone assembly B using the bolts C and whiz nuts D Figure 3 15 Grill guard assembly A...

Page 31: ...mp the clips 3 Install the hanging hooks E on the four corners of the fan cabinet assembly F 4 Install the assembled front grill C to the hanging hooks as shown Figure 3 16 54 in Inlet grill assembly...

Page 32: ...lf A can be used for 54 in panel fan model by orienting as shown and using the appro priate wall mounting holes D Figure 3 17 Rest shelf A Rest shelf 12 0616 HH C Bottom of venturi panel B Self drilli...

Page 33: ...ping conduit on the side of the motor or the supplied wire with a three prong plug attached In either case it is important to attach the ground wire to the ground lug A as depicted 3 For correct motor...

Page 34: ...each fan 6 A safety cut off switch should be located next to each fan A circuit breaker switch or slow blow motor type fuses must be used 3 Phase fans require three 3 pole contactors with overload pr...

Page 35: ...an is de energized 5 If the propeller is turning backwards the flaps will not open If this is the case refer to Electrical Connection and switch the black and red wires as noted after de energizing th...

Page 36: ...nt and will damage the bearing Incompatible grease or lack of service will void bearing warranty DANGER DO NOT use a pneumatic or powered grease gun 6 When cleaning the fans Do Not Spray bearings tens...

Page 37: ...FF Contact local utility supplier Belt is broken Replace Defective motor Replace Open power supply circuit Replace fuse or reset circuit breaker Check for disconnected cut or damaged power cord Insuff...

Page 38: ...clean as necessary Motor has excessive dirt build up Clean unit Fan blade has excessive dirt build up Clean unit Building operating static pressure too high Adjust air inlets to lower static pressure...

Page 39: ...Butterfly Panel Fan Parts Table 6 1 Motor Part Numbers Model Number Part Numbers Motor Part Number C Driven Pulley Part Number I Motor Pulley Part Number H 77 0173 3017 3101 1011 5000 16 0016 77 0174...

Page 40: ...15 208 230V 50 60 Hz See Motor Chart 1 D 12 0213 HH Motor Mount Bracket 54 in Galvanized Fan 1 E 12 0212 HH Bearing Bracket 54 in Galvanized Fan 1 F 12 0211 HH Tensioner Bracket 54 in Galvanized Fan 1...

Page 41: ...0 x 3 4 in ZN Grade 2 4 Y S 7025 Nylock Nut 1 4 20 in ZN Grade 5 2 Z 1019 2417 Square Key 1 4 in x 1 in 1 AA S 9303 Flange Bolt 3 8 16 x 1 1 2 in YDP Grade 8 5 AB 1001 1457 Nylock Nut 3 8 16 in ZN Gra...

Page 42: ...NOTES 42 PNEG 2054 54 Galvanized Butterfly Panel Fan...

Page 43: ...UITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product...

Page 44: ...ns which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fa...

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