Cumberland 4801-5405 Installation Manual Download Page 14

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Chapter 3: Installation

Framing Diagram for System on Brackets

Figure 3-1

Framing diagram for system on brackets

2" x 4" header

2" x 6" filler board (or steel equivalent)

Track bottom support bracket

2" x 4" filler board (or steel equivalent)

Trough bracket for wall

2" x 8" filler board (or steel equivalent)

Rough Opening Dimension (A)

Overall Dimension (B)

Sizes

6" Pad

Sizes

6" Pad

4' Pad

47-1/2"

120.65 cm

4' Pad

75-3/4"

192.41 cm

5' Pad

59-1/2"

151.13 cm

5' Pad

87-3/4"

222.89 cm

6' Pad

71-1/2"

181.61 cm

6' Pad

99-3/4"

253.37 cm

• End mounted drive system from 10' to 120' maximum.

• Center mounted drive system from 10' to 200' maximum.

4801-5405

Unitized System Komfort Kool

Summary of Contents for 4801-5405

Page 1: ...Unitized System Komfort Kool Installation Manual 4801 5405 Version 4 0 Date 07 15 22 4801 5405...

Page 2: ...and Horticulture Structures All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to ma...

Page 3: ...talling the Lock Motor 29 Installing the Manual Drive Chain Hoist 35 Assembling the Drive Pipes 36 Placement of the Drive Pipe into the Guide Brackets if Assembled on the Ground 37 Installing the Curt...

Page 4: ...NOTES 4 4801 5405 Unitized System Komfort Kool...

Page 5: ...ualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipm...

Page 6: ...mbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in...

Page 7: ...ructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and re...

Page 8: ...e proper protective clothing and equipment ST 0036 2 Install and Operate Electrical Equipment Properly Electrical controls must be installed by a qualified electrician and must meet the standards set...

Page 9: ...hile the equipment is in operation Entanglement in rotating shafts will cause serious injury or death Keep all guards and covers in place at all times Lock out power source before making adjustments c...

Page 10: ...f sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Na...

Page 11: ...hands clothing etc clear when operating Do not operate without all guards and covers in place WARNING Do not wire two or more motors to one switch without using relay or slave boxes WARNING When the l...

Page 12: ...ning This gives a system for regulating both temperature and ventilation of a building 3 Since only one wall opening is required for each system this increases the efficiency and lowers operating cost...

Page 13: ...ng the Lock Motor Installing the Manual Drive Chain Hoist Assembling the Drive Pipes Placement of the Drive Pipe into the Guide Brackets if Assembled on the Ground Installing the Curtain Installing th...

Page 14: ...l equivalent 20 Trough bracket for wall 25 2 x 8 filler board or steel equivalent Rough Opening Dimension A Overall Dimension B Sizes 6 Pad Sizes 6 Pad 4 Pad 47 1 2 120 65 cm 4 Pad 75 3 4 192 41 cm 5...

Page 15: ...iller board or steel equivalent 21 Trough bracket for concrete Rough Opening Dimension A Overall Dimension B Sizes 6 Pad Sizes 6 Pad 4 Pad 47 1 2 120 65 cm 4 Pad 69 7 8 177 48 cm 5 Pad 59 1 2 151 13 c...

Page 16: ...23 are necessary to secure the top flashing to the wall 2 2 x 8 and 2 x 6 filler boards 25 and 22 are necessary to secure the bottom flashing to the wall 3 The bottom flashing serves as a splash guar...

Page 17: ...lign the bottom edge of the metal support brackets 31 with chalk line and at position at distances as shown in Figure 3 4 page 17 Use 1 4 x 1 1 2 lag screws 5 for wood framing or 14 x 1 hex head TEK s...

Page 18: ...rackets 30 to the support brackets 31 as shown below with 1 4 20 hex bolts 1 and 1 4 nuts 12 Figure 3 5 Assembling the L brackets 1 1 4 20 hex bolts 30 L bracket 12 1 4 nuts 31 Metal support bracket 1...

Page 19: ...g the entire length of the system 3 Start to install two bottom support brackets 32 at the center of the system with ends butt together and tighten the lock nuts 13 Continue to install the remaining b...

Page 20: ...to the 2 x 6 filler boards 22 using 1 4 x 1 1 2 lag screws 5 3 Position the next top mounting bracket 36 at the distance as give in the table below depending on the system being used and repeat steps...

Page 21: ...r bracket 36 to install the screws 3 Use both holes in the bracket 36 where the back plates 38 butt together NOTE Use only the top row of holes to install the back plates 38 Do not install screws to t...

Page 22: ...14 x 1 hex TEK screw 3 3 Insert a 1 4 20 x 1 2 hex bolt 2 through the second hole from the top of the left track 39 and fasten with a 1 4 hex nut 14 Tighten the screw securely 4 Fasten the bottom of...

Page 23: ...set of holes from the top of the center track 40 and secure with 1 4 hex nuts 14 4 Fasten the bottom of the center track 40 to the bottom support bracket 32 with 1 4 20 x 1 2 hex bolts 2 and 1 4 hex n...

Page 24: ...plate 38 and secure using 14 x 1 hex TEK screw 3 3 Insert 1 4 20 x 1 2 hex bolt 2 through second hole from the top of the right track 100 and secure with a 1 4 hex nut 14 4 Fasten the bottom of the r...

Page 25: ...2 hex bolt 36 Mounting brackets 14 1 4 hex nut 41 Top bar Installing the Bearing Mount Attach the bearing mount 43 to the track 44 at the end of the system opposite to the motor using 1 4 20 x 1 2 he...

Page 26: ...et of motor 51 will align exactly with the sprocket on end of the drive pipe 50 5 With motor mount bracket 49 properly aligned according to the above steps attach the mounting bracket 36 to the framin...

Page 27: ...the cover splice at the end of the system 2 At the L H end of the system position R H side of motor 46 at 9 3 4 minimum from the back plate 38 to install the cover splice at the end of the system Figu...

Page 28: ...rive shaft 54 is flush with end of the pinion sleeve 53 Figure 3 16 Connecting the drive shafts 4 M10 x SS bolt 53 Pinion sleeve 15 M10 lock nut 54 Drive shaft Assembling the Lock Drive Insert Slide t...

Page 29: ...r mount bracket 49 with the four bolts provided Tighten the bolts 5 After attaching the lock motor 90 to the motor mount bracket 49 install the motor mount bracket 49 to the mounting bracket 36 with 3...

Page 30: ...it 66 Motor shaft 58 Output shaft 67 Adaptor 59 Copper sealing ring 68 Electric drill 60 Double chain 69 Hand Crank 61 Limit switch cover 70 Chain 62 Connector 71 Direction arrow 63 Terminal box cover...

Page 31: ...ng 76 Switch HI 83 HI setting ring screw 77 Terminal rail 84 Setting ring 78 SI Setting ring 85 HII setting ring screw 79 SII setting ring 86 HII setting ring 80 SII setting ring screw 95 Limit switch...

Page 32: ...motor 1 Remove the limit switch cover 91 and locate the allen wrench 94 and the hex shaft 93 packaged with the vinyl storage seal 92 Figure 3 22 Removing the limit switch cover 91 Limit switch cover...

Page 33: ...wrench from the vinyl seal as illustrated in Figure 3 23 page 33 NOTE If turning the drive with drill and adaptor run to end position carefully very slowly Maximum drive speed is 1400 RPM NOTE Electri...

Page 34: ...Manually open curtain 10 Setting ring hex screws 97 Setting rings 7 Turn the three setting rings 97 of the right limit switch like in Step 4 8 Tighten the setting ring screws 85 83 and 79 in the setti...

Page 35: ...Install the lock screws 56 through holes in the drive insert 55 Do not tighten the lock screws 56 at this time The drive shaft 54 must move freely in the drive insert 55 4 Attach the gearbox 98 to the...

Page 36: ...3 Attach the sections together by installing the stainless steel pop rivets 101 4 Before assembling the last drive pipe 50 at the end opposite to the motor check the length of the drive pipe 50 If nec...

Page 37: ...es 50 or drive pipe assemblies it may be necessary to leave one or more joints of the drive pipe 50 unattached to create shorter sections that can be easily lifted onto the guide brackets 119 Connect...

Page 38: ...from the system 2 Unroll the curtain slowly This works best if two workers pull the corners of the curtain Note that the curtain has three ends with hook and loop strips 99 attached 3 Identify the pan...

Page 39: ...ore installing the TEK screws 9 6 Install self tapping pan head TEK screws 9 at 1 2 from each end and evenly spaced at every 2 Tip A magnetic 6 length phillips bit may be preferred to reach under the...

Page 40: ...pipe 50 and top bar 41 can be installed after opening and closing operation is tested 10 The front panel 102 passes underneath the top bar 41 Locate the front panel 102 and attach the hook and loop st...

Page 41: ...he center panel and top panel 9 TEK screw 104 Center panel 38 Back plate 106 Outside track 41 Top bar 107 Inside track 50 Drive pipe 108 Hook and loop seal 102 Front panel 109 Tension pipes 103 Back p...

Page 42: ...and setting initial limits the system should be tested 1 Operate the Unitized System several times by opening and closing the panels to tighten the fabric and work out the wrinkles If the curtain is...

Page 43: ...splice or top cover 112 at each end of the curtain system with sheet metal screws 3 Position the top flashing 111 onto the top of the support brackets 31 and attach the back flange of the top flashing...

Page 44: ...stalling the system end covers 114 End cover 115 Tab end Installing the Top Flashing 1 Position the top flashing 116 onto the top of the support brackets 31 and attach the back flange of the top flash...

Page 45: ...opposite to the motor using 1 4 20 x 1 2 hex bolts 2 and 1 4 hex nuts 14 provided NOTE Install bolts 2 and nuts 14 to the four holes as indicated in the guide bracket Figure 3 37 Installing the bearin...

Page 46: ...nto the adjacent pipe NOTE It might be necessary to straighten out the dimples in the ends of the pipes with a hammer which were created when the pipe sections were cut 3 Attach the sections together...

Page 47: ...ance R as measured in step 1 Install stainless steel pop rivets 101 into the holes to secure the motor tube to the drive pipe 50 NOTE At this stage of the installation the drive pipe 50 may be install...

Page 48: ...2 and 1 4 hex nuts 14 NOTE Install the bolts 2 through the holes of the motor mount 118 and through the respective holes of the guide bracket Tighten the hardware 2 Follow the above procedure to inst...

Page 49: ...yellow cover plate re position the cable and then press the cover plate into position Figure 3 41 Motor cable positioning 50 Drive pipe 118 Motor mount 89 Tubular motor Mounting the Motorized Tube The...

Page 50: ...servicing the equipment Use personal protection equipment specific to your installation and follow all local and national regulatory codes 1 Disconnect all the electrical power sources 2 Connect wirin...

Page 51: ...nal regulatory codes 1 Disconnect all the power sources 2 Wire the tubular motor 89 according to the diagram in Figure 3 44 page 51 Direction 1 refers to counterclockwise rotation of the tubular motor...

Page 52: ...h adjustment buttons inward The buttons will automatically remain locked 4 Check that the tubular motor 89 rotates properly when the switch is turned ON 5 Disconnect the electrical power while install...

Page 53: ...ted at the left or right end of system Turn OFF the power switch when the position is reached Unlock the UP limit switch push button by depressing and releasing it This sets the UP limit b Stop Positi...

Page 54: ...Chapter 3 Installation Figure 3 46 Setting the limit switches of tubular motor 54 4801 5405 Unitized System Komfort Kool...

Page 55: ...4 Parts List Topics Covered in this Chapter Sidewall Left End Track 6421 0307 Sidewall Right End Track 6421 0308 Center Track Assembly 6421 0300 4801 5405 Unitized System Komfort Kool 55...

Page 56: ...Chapter 4 Parts List Sidewall Left End Track 6421 0307 Figure 4 1 Sidewall left end track 6421 0307 56 4801 5405 Unitized System Komfort Kool...

Page 57: ...S 6421 7404 RS SW F Vel PLT PIM 4 1 N S 6421 8268 RS Floating Velcro Assembly 8 RT 1 N S 6421 8262 RS Floating Velcro Assembly 4 RT 1 RS GS Left Track Assembly 5 Opening 6421 0310 RS GS Left Track Ass...

Page 58: ...Chapter 4 Parts List Sidewall Right End Track 6421 0308 Figure 4 2 Sidewall right end track 6421 0308 58 4801 5405 Unitized System Komfort Kool...

Page 59: ...6421 7404 RS SW F Vel PLT PIM 4 1 N S 6421 8268 RS Floating Velcro Assembly 8 RT 1 N S 6421 8262 RS Floating Velcro Assembly 4 RT 1 RS GS Right Track Assembly 5 Opening 6421 0311 RS GS Right Track As...

Page 60: ...Chapter 4 Parts List Center Track Assembly 6421 0300 Figure 4 3 Center track assembly 6421 0300 60 4801 5405 Unitized System Komfort Kool...

Page 61: ...9 HH RS SW Center Track Assembly 10 Opening 6421 8273 1 6421 8263 RS Floating Velcro Assembly 5 RT 2 1 6421 8276 RS Floating Velcro Assembly 10 RT 2 2 1005 0100 Rivet SSD 64 SSBS 16 2 1005 0100 Rivet...

Page 62: ...NOTES 62 4801 5405 Unitized System Komfort Kool...

Page 63: ...SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the produ...

Page 64: ...ns which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fa...

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