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Please read this manual carefully and follow it step by step before starting your 
grill f or the first time and each time the grill runs out of pellets.

1.

Remove the Porcelain Grills, Grease Drain Pan and Flame slider from the interior of 

the grill.

2.

Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger 

and Hopper. 

3.

With the Switch is in the OFF(O) position, plug the power cord into 110 Volt AC 

grounded outlet.

4.

Turn on your grill and turn the Temperature Dial to SMOKE position. Please 

check the following things:

(WARNING: Please do not touch the Auger)

Confirm the Auger is turning.
Hold your fingers above the Firepot to confirm the fan is blowing air through the 

Firepot.

Look to see if the Hot Rod is slowly glowing red.

(It takes approximately 1-2 minutes.)

5.

Turn the Temperature Dial to SHUT DOWN CYCLE.

(Please note the draft fan will stay on for 10 minutes in this mode.)

6.

Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes 

some time for the Pellets to travel through the tube, when the Pellets start to drop, 
turn the Temperature Dial to SHUT DOWN CYCLE.

7.

Turn the Temperature Dial to SMOKE. Allow the Pellets come to full flame. Once 

flames are coming out of the Firepot, turn the Temperature Dial to SHUT DOWN 
CYCLE and let the grill cool down.

[We suggest that you should wrap Grease Drain Pan up with heavy-duty 
aluminum foil before using.]
8.

Place components back in the grill. Open the lid and turn the Temperature Dial to 

SMOKE. A few minutes later, when you see whitish-gray smoke coming out of the 
grill then close the lid.

9.

Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it 

of any foreign matter. This step must be done before cooking any food.  

10.

Please preheat the grill for 10 minutes before placing food. This helps your grill 

heat up and quickly return to your desired 

 
 

 

temperature once your food is placed. 

Otherwise it will take a longer period of time to bring both the grill and the food to 
your desired cooking temperature. 

INITIAL FIRING INSTRUCTIONS

ALWAYS START THE GRILL ON SMOKE SETTING WITH THE LID OPEN
After the Pellets are ignited, you can turn the Temperature Dial to any 
cooking temperature desired. 

13

12

ATTENTION:

 

If the grill fails to light or the fire in the Firepot goes 

out while cooking, it is vital to follow these steps when sufficient pellets are still in 
the Pellet Hopper. Failure to follow the steps may cause a hazardous “over-firing” 
of your grill due to an excess of unburned pellets in the Firepot. 

1.Turn OFF the appliance and unplug the Power Cord. After the grill cools 
down, remove all food, the Porcelain Grills, Grease Drain Pan and the Flame Slider.

2.Remove all unburned pellets and ash from inside and around the Firepot. 
(See instruction for proper handling and disposal of ash)
3.Plug in the Power Cord and turn on the grill. Pellets should fall into the Firepot 
and the Hot Rod should begin to heat (it will start to turn red). 
4.If this step is successful, you will see flames come out of the Firepot. Then 
turn off the grill and let it cool down. Then place components back in place. 
Open the lid and turn the Temperature Dial to SMOKE. After running for a few minutes,
when you see whitish-gray smoke coming out of the grill then close the lid 
and turn the Temperature Dial to any cooking setting desired.  
5.If this step is not successful, see TROUBLESHOOTING or contact 
Customer Service to help diagnose the problem before proceeding 
to the MANUAL LIGHTING INSTRCUTIONS below:

1.Manual Lighting Instructions:

The grill can still be used to cook and smoke by using the MANUAL LIGHTING
 PROCEDURE below if the Hot Rod only is not operating:
1.Turn OFF the appliance and unplug the Power Cord. After the grill has cooled 
down, disconnect the Hot Rod (Purple/White wire pair as shown in the 
WIRING DIAGRAM) from beneath the Pellet Hopper. Also, you need to remove 
the Hopper Bottom Panel to access the wiring. Once the Hot Rod is 
disconnected, replace the Hopper Bottom Panel and plug the Power Cord into 
a grounded outlet.

SUBSEQUENT START-UP

TURNING ON GRILL:

1. Fill the hopper with pellets. The hopper will hold about 15 pounds. 
Adding additional pellets while cooking will depend on the temperature and length 
of time you are cooking for. 
2. Switch the Power Button ON, which is located on the Control Panel.
3. Set the desired temperature by turning the Temperature Dial.
4. Initial Firing first use, make sure you have completed the Initial Firing 
(see Initial Firing Instructions on page 12)
5. It will take about 20 minutes for the grill to reach 350 degrees. Depending on the 
outside temperature, the time to get to your desired temperature may vary.

Summary of Contents for CPG-4000

Page 1: ...Smoker 1 Table of Contents Warnings Component List Exploded View Initial Firing Instructions Assembly Instructions Subsequent Start up Operating Tips Maintenance Cleaning Troubleshooting Digtal Thermo...

Page 2: ...ppliance Keep all electrical cords away from a hot grill DO NOT use grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation WARNINGS 3 2 Please read the entire manual bef...

Page 3: ...re Sensor 43 1 Fan Motor 13 2 Adjustable Foot 44 1 Hopper Lid 14 1 Front Shelf Left Bracket A 4 Hexagon Bolt 15 1 Hot Rod a space Ignitor B 36 Bolt 16 1 Feeder Assembly C 4 Shoulder Screw 17 1 Front S...

Page 4: ...27 Tighten with Flat Washer I and Cap Nut M MOUNTING THE BASE TO THE CHAMBER 1 On a soft surface place Grill Chamber 7 on its side or back Attach the Wheel Base Assembly from previous step on to the G...

Page 5: ...er Secure by placing a Hexagon Bolt A through the corresponding holes Place a Flat Washers G on each Bolt inside the Grill Chamber and secure with a Nut H using a wrench 2 Screw the Chimney Cap 9 into...

Page 6: ...ing Plate on top of the Grease Drip Pan POSITIONING THE GREASE DRAIN PAN 0 1 ATTACHING COOKING GRATE AND WARMING RACK Attaching the Porcelain cooking grate 32 and warming rack 33 in the chamber as sho...

Page 7: ...If the grill fails to light or the fire in the Firepot goes out while cooking it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper Failure to follow the steps may...

Page 8: ...llets to Firepot directly It is dangerous If you run out of pellets and lose your fire while cooking let the grill cool down and start again with the INITIAL FIRING INSTRUCTIONS 7 We recommend you cov...

Page 9: ...Scrape the creosote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff nonmetallic tool such as a wooden paint stir stick Once the creosote and...

Page 10: ...open after 2 minutes close the lid and turn to any cooking setting desired TROUBLESHOOTING 19 18 Unexpected grill temperature is displayed Excess or discolored smoke Get your new parts External Factor...

Page 11: ...SMALL FAN BLADE RTD SENSOR SWITCH DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM 21 20 OFF 275 225 Smoke 180 Shut Down 325 375 High F Cycle Power ON Email or call our Customer Service Department from 9 00am...

Page 12: ...nty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labor costs This warranty does not cover corrosion or discoloration after the grill is...

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