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h.  Never over fill fuel tank. Fill tank to no more than ½ 

inch below bottom of filler neck to allow space for 

fuel expansion.

i. 

Replace fuel cap and tighten securely.

j. 

If fuel is spilled, wipe it off the equipment. Move unit 

to another area. Wait 5 minutes before starting the 

engine. 

k.  To reduce fire hazards, keep engine compartment 

and exhaust system free of grass, leaves, or other 

debris build-up. Clean up oil or fuel spillage and 

remove any fuel soaked debris.

l. 

Never store the machine or fuel container inside 

where there is an open flame, spark or pilot light 

as on a water heater, space heater, furnace, clothes 

dryer or other gas appliances. 

General Service

1. 

Never run an engine indoors or in a poorly ventilated area. 

Engine exhaust contains carbon monoxide, an odorless, 

and deadly gas.

2. 

Before cleaning, repairing, or inspecting, make certain 

all moving parts have stopped. Disconnect the spark 

plug wires and ground against the engine to prevent 

unintended starting. 

3. 

Check brake operation frequently as it is subjected to wear 

during normal operation. Adjust and service as required.

4. 

If equipped, the cooling system is under pressure. Never 

remove the radiator cap when the system is hot. Slowly 

turn the cap to the first stop to release pressure before 

removing the cap.

5. 

Keep all nuts, bolts, and screws tight to be sure the 

equipment is in safe working condition. 

6. 

Never tamper with the safety interlock system or other 

safety devices. Check their proper operation regularly.

7. 

Never attempt to make adjustments or repairs to the 

machine while the engine is running.

8. 

Do not change the engine governor settings or over-speed 

the engine. The governor controls the maximum safe 

operating speed of the engine. 

9. 

Maintain or replace safety and instruction labels, as 

necessary. 

10. 

According to the Consumer Products Safety Commission 

(CPSC) and the U.S. Environmental Protection Agency (EPA), 

units in this product category have an Average Useful Life 

of seven (7) years, or approximately 400 hours of operation.  

To extend the life of your unit, and specifically after (7) 

years of ownership or at 400 hours of operation, have the 

unit inspected annually by an authorized service dealer to 

ensure that all mechanical and safety systems are working 

properly and not worn excessively.  Failure to do so can 

result in accidents, injuries or death.  See Section 5 of this 

Operators Manual for Maintenance and Service schedules.

11.  Observe proper disposal laws and regulations for gas, oil, 

etc. to protect the environment.

12. 

Prior to disposal, determine the proper method to dispose 

of waste from your local Environmental Protection Agency. 

Recycling centers are established to properly dispose of 

materials in an environmentally safe fashion.

13. 

Use proper containers when draining fluids. Do not use 

food or beverage containers that may mislead someone 

into drinking from them. Properly dispose of the containers 

immediately following the draining of fluids.

14.  DO NOT pour oil or other fluids into the ground, down a 

drain or into a stream, pond, lake or other body of water. 

Observe Environmental Protection Agency regulations 

when disposing of oil, fuel, coolant, brake fluid, filters, 

batteries, tires and other harmful waste.

15. 

We do not recommend the use of a pressure washer or 

garden hose to clean your unit. They may cause damage to 

electrical components; spindles; pulleys; bearings; or the 

engine. The use of water will result in shortened life and 

reduce serviceability.

Do not modify engine

To avoid serious injury or death, do not modify engine in any 

way. Tampering with the governor setting can lead to a runaway 

engine and cause it to operate at unsafe speeds. Never tamper 

with factory setting of engine governor.

Notice Regarding Emissions

Where applicable, this vehicle is certified to federal EPA and 

California Air Resources Board (CARB) emissions standards for 

Off-Highway Recreational Vehicles (OHRV). The engine owner’s 

manual is supplied by the engine manufacturer, and provides 

additional information relating to the emission system, warranty, 

and maintenance of the engine in accordance with EPA and/

or CARB regulations. Consult your engine manual for the fuel 

requirements for your engine.
Gasoline powered products may be equipped with the following 

emission control systems: Engine Modification (EM), Oxidizing 

Catalyst (OC), Oxygen Sensor (O2S), Multi-port Fuel Injection 

(MFI), Electronic Control Module (ECM), Secondary Air Injection 

(SAI) and Three Way Catalyst (TWC). When required, models 

are equipped with low permeation fuel lines and fuel tanks for 

evaporative emission control. Please contact Customer Support 

for information regarding the evaporative emission control 

configuration for your model.

Spark Arrestor

WARNING: 

This unit is equipped with an internal 

combustion engine and should not be used on or 

near any unimproved forest-covered, brush-covered 

or grass-covered land unless the engine’s exhaust 

system is equipped with a spark arrestor meeting 

applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective 

working order by the operator. In the State of California the 

above is required by law (Section 4442 of the California Public 

Resources Code). Other states may have similar laws. Federal laws 

apply on federal lands. 

A spark arrestor for the muffler is available through your 

nearest engine authorized service dealer or contact the service 

department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Summary of Contents for Volunteer

Page 1: ...s Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WIT...

Page 2: ...l operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to t...

Page 3: ...iver and one passenger only No riders are allowed in cargo box or anywhere else on vehicle except in the driver and passenger seats 11 Keep all body parts i e head arms hands legs feet inside vehicle...

Page 4: ...on 31 Do not touch engine or muffler while engine is running or soon after it is stopped They will be hot and can cause a burn 32 Always inspect your vehicle each time you use it to make sure it is in...

Page 5: ...and the dangers Never assume that children will remain where you last saw them Avoid run over accidents a Keep children out of the immediate area of the vehicle and in watchful care of a responsible a...

Page 6: ...onmental Protection Agency Recycling centers are established to properly dispose of materials in an environmentally safe fashion 13 Use proper containers when draining fluids Do not use food or bevera...

Page 7: ...Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING HOT SURFACE Hot Surface Do not touch WARNING GAS CONTAINER Avoid injury from explosion Do...

Page 8: ...ence IMPORTANT Refer to the Engine operator s manual before operating this vehicle to familiarize yourself with the engine controls and adjustments A F G I J K H L M E B N O C D A 4x4 Switch all 4X4 u...

Page 9: ...nel Depressing the accelerator pedal will move the vehicle in the direction selected on the gearshift As the pedal is depressed speed will increase to the maximum selected range Releasing the pedal re...

Page 10: ...lowest possible lap position before riding To adjust the position of the seat belts 1 Loosen the seat belt mounting bolts 2 Reposition both the buckle an retractor Tighten the mounting bolts Cargo Bo...

Page 11: ...lease parking brake IMPORTANT DO NOT run the starter continuously for more than 5 seconds otherwise the battery may discharge quickly NOTE On air cooled gas powered models if the engine surges after s...

Page 12: ...face and parking brake is locked before raising cargo box Manual Lift 1 Park the vehicle safely on level ground and set parking brake 2 Empty cargo by hand and unlatch cargo box by pulling up on the c...

Page 13: ...nd hitch point provided for the utility vehicle Do not modify the hitch in any way Transporting Vehicle IMPORTANT Never tow the vehicle Transmission damage will occur if vehicle is towed Haul the vehi...

Page 14: ...e Normally to prevent air from entering the system the radiator cap should not be removed Figure 5 2 If the overflow reservoir is empty the radiator cap should be removed and the coolant level in the...

Page 15: ...ation Check for loose hose connections Replace any damaged hoses and tighten any loose connections Replace a worn or damaged water pump belt Servicing the Fuel Filter DieselModelsOnly WARNING Do not s...

Page 16: ...tween the fuel tank and the filter 1 Place a suitable container beneath the filter drain 2 Clamp the fuel line just to the rear of the fuel filter See Figure 5 4 3 Open the filter drain and drain the...

Page 17: ...rate properly 6 Reassemble the oil fill plug into the gearcase and torque to 10 ft pds Battery WARNING The battery produces a flammable and explosive gas Do not smoke near battery Wear eye protection...

Page 18: ...re Check tire pressure before driving the vehicle Operator Protective Structure OPS Periodically at least every six months visually inspect the OPS and seat belts need to be inspected for damage and p...

Page 19: ...ay comes in contact with intake openings or any other electrical components i e at instrument cluster or under dash CVT Inlet Filter A CVT Inlet Filter 751 12642 is installed in the inlet pipe of the...

Page 20: ...t the passenger seat forward and locate the adjustment in the throttle cable running along the right side of the unit below the passenger seat See Figure 5 13 1 Loosen the locking nut and thread the a...

Page 21: ...light assembly 2 Turn the bulb socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector then remove from the reflector See Figure 6 16 Figure 6...

Page 22: ...Brake Pads WARNING Using an unstable lifting device and vehicle support may result in bodily injury Use a safe lifting device and supports to work on raised vehicle To gain access to the brake pads re...

Page 23: ...UnitsOnly P Change Fuel Filter EFI DieselUnitsOnly P Inspect OPS and Seat Belts P Inspect Front and Rear Shocks P Inspect Ball Joints P Lubricate Rear Knuckles P Inspect CV Boots P Inspect Tires P Ins...

Page 24: ...Tires Black Steel Rims Set of 4 Mile Marker 3500 Lb Winch Digital Speedometer Fuel Gauge Hood Rack Warn 4000 Lb Winch Electrical Accessory Harness 22 Cubic Foot Dump Cart Front Receiver Warn Winch Ki...

Page 25: ...h Standard 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Op...

Page 26: ...rd 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional R...

Page 27: ...2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Electric Bed Lift Optional Rub...

Page 28: ...t in wiring Engine is difficult to start 1 Engine is cold 2 Plugged fuel filter 3 Carburetor not adjusted properly or dirty Air Cooled Gas Powered Units Only 4 Engine oil viscosity too heavy 5 Spark p...

Page 29: ...umes are colored Black Diesel Units Only 1 Fuel quality is poor 2 Too much oil 3 The air cleaner is clogged Engine fumes are colored Blue white Diesel Units Only 1 The inside of exhaust muffler is dum...

Page 30: ...olenoid 2 Key switch not turned to STOP position 3 Sulfated or worn out battery Battery light comes on when engine is running 1 Low engine speed 2 Faulty voltage regulator 3 Faulty battery 4 Faulty al...

Page 31: ...Notes 11 31...

Page 32: ...32 Notes...

Page 33: ...33 Notes...

Page 34: ...to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first p...

Page 35: ...ill eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road engine and equipment purchased The following emission warranty parts...

Page 36: ...may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Routine maintenance items such as lubricants filters tune ups brake adjustments clu...

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