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19

9

ELECTRONIC 

SHIFT MODULE

 

Fault Code List

WARNING

If the vehicle is shut 

off under a fault 

condition, before 

the vehicle will start 

again the Neutral 

Sensor must function 

properly AND the 

vehicle will have to be 

manually shifted into 

“NEUTRAL”.

Figure 18

FAULT CODES DEFINED

Code 1: “REVERSE” and “NEUTRAL” lights flash

Action A - Vehicle is in “FORWARD” and operator attempts a shift to “NEUTRAL”
• 

This lets the operator know the vehicle was supposed to go to neutral, but probably ended up in reverse.  

 

The vacuum actuator probably shifted the transmission into reverse because the signal to stop at neutral  

 

was not present. However, it may not have shifted out of forward if there was mechanical binding, or loss of  

 

vacuum. 

Action B – Vehicle is in “NEUTRAL” and operator attempts a shift to “REVERSE”
• 

This lets the operator know the vehicle was supposed to go to reverse and it probably did, but it was not  

 

verified because the Neutral Sensor never opened (due to mechanical binding or a damaged sensor). 

Code 2: “FORWARD” and “NEUTRAL” lights flash

Action C - Vehicle is in “REVERSE” and operator shifts to “NEUTRAL”
• 

This lets the operator know the vehicle was supposed to go to neutral, but probably ended up in forward.  

 

The vacuum actuator probably shifted the transmission into forward because the signal to stop at neutral  

 

was not present. However, it may not have shifted out of reverse if there was mechanical binding, or loss of  

 

vacuum.

Action D – Vehicle is in “NEUTRAL” and operator attempts a shift to “FORWARD”
• 

This lets the operator know the vehicle was supposed to go to forward and it probably did, but it was not  

 

verified because the Neutral Sensor never opened (due to mechanical binding or a damaged sensor). 

Code 3: “FORWARD” and “REVERSE” lights flash

Action E - Vehicle is in “FWD” or “REV” and the operator shifts to the opposite direction
• 

This lets the operator know the vehicle was supposed to shift to the opposite direction and it probably  

 

did, but the module was not able to verify. This may have occurred because the neutral sensor is dam 

 

aged, there is mechanical binding, or a loss of vacuum.

Code 4: “FORWARD” and “NEUTRAL” and “REVERSE” lights flash

Action F - Vehicle is in “FWD/NEU” or “REV/NEU” and the operator shifts to “NEUTRAL”
• 

If the operator experiences a fault relative to not finding neutral (“fwd/neu” or “rev/neu”) and then tries a  

 

second time to shift to neutral, all lights will flash. This is a warning to shut off the vehicle, manually shift to  

 

neutral, and restart the vehicle in a known gear (neutral).

WARNING: If the vehicle is shut off under a fault condition, before the vehicle will start again the 

Neutral Sensor must function properly AND 
the vehicle will have to be manually shifted 
into “NEUTRAL”.

To manually shift the vehicle into “NEUTRAL”, proceed as 
follows:
• 

With the vehicle shut off, apply the parking brake.

• 

Raise and secure cargo box, if manual lift.

• 

Place shift lever into the neutral position. See    

 

Figure 18.

• 

Lower and latch cargo box.

Summary of Contents for Sportsman Forest 800

Page 1: ...in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 CU...

Page 2: ...ave any questions regarding the controls operation or maintenance of this unit contact the retailer from which you purchased this vehicle To find a Cub Cadet Dealer nearest you choose from the options below 1 Visit www cubcadet com to search for a service dealer nearest you using your zip code You will also find many useful suggestions and tips 2 Phone our dealer locator number toll free at 1 877 ...

Page 3: ...nce Do not tow heavy loads on slopes over a 5º incline S32162 WARNING CARGO BOX LOAD CAPACITY MAX 800 Lb Spread load evenly Secure load to prevent movement Go slow Avoid sudden starts and stops which could cause load to shift Do not load above height of this panel Load could shift forward injuring driver or passenger No riders in cargo box or anywhere other than seats WARNING RIDERS CAN FALL OFF A...

Page 4: ...y be struck or pulled from the unit which could result in serious injury 22 Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance or personal injury 23 Engine must be stopped when cleaning servicing adjusting repairing or installing attachments on utility vehicle 24 After striking foreign objects stop the unit and shut off the engine Inspect f...

Page 5: ...ld cause load to shift Cargo Box Lift 1 Stop vehicle on level ground and set Parking Brake before raising cargo box 2 On manual lift units unload cargo box before raising cargo box 3 Do not operate vehicle with cargo box in raised position 4 Do not operate vehicle with cargo box latch unlatched Always re latch upon manually lowering cargo box When using optional electric lift a Stay in driver s se...

Page 6: ...e brake pedal is located on the left side of the floor beneath the dash panel Remove foot from accelerator pedal apply pressure to the brake pedal evenly until vehicle slows down and stops See Figure 2 Parking Brake Latch The parking brake latch is located on the dash panel to the right of the steering wheel It holds the brake in the engaged position for parking See Figure 1 To engage the parking ...

Page 7: ...er operate this vehicle while under the influence of alcohol or drugs Doing so can result in serious personal injury or death NOTE The shift controller will return the transmission to neutral when the key is turned off If the lever under the cargo box is not in neutral it must be manually returned to neutral to start engine Gear Lights The gear lights are located on the right side of the dash pane...

Page 8: ...a gas spring Manually remove the contents of the cargo box before lifting the cargo box Push the release latch down and lift up the cargo box Once the cargo box is in the raised position access to the engine is possible If equipped with a electrical lift the cargo box can be raised to dump cargo See Figure 7 IMPORTANT Do not exceed the vehicle s Total Load Capacity of 1 200 lb which includes drive...

Page 9: ...position The engine should NOT crank 6 Turn key switch to STOP 7 Lower and re latch the cargo box 8 Keep engine compartment clean and be sure fan or flywheel screens remains installed and clean Starting Engine 1 Sit in the operator s seat and place key switch in STOP position 2 Lock parking brake 3 Put into neutral 4 Pull out the choke knob if engine is cold 5 Turn key to the START position 6 Rele...

Page 10: ...and pull knob The differential will then lock giving continu ous power to both rear wheels While in the pulled position the differential lock will remain engaged IMPORTANT Engage the differential when the left and right side wheels are turning at slightly different speeds WARNING To avoid transaxle damage injury or turf damage go slow when operating vehicle with differential lock engaged as steeri...

Page 11: ... box is raised Do not allow rear wheel to hang over the edge of a loading dock or ravine The cargo box weight may shift over center and vehicle could tip over backwards A loaded cargo box can be very heavy Do not attempt to dump a loaded cargo box unless vehicle is equipped with an electric lift option The utility vehicle may become unstable if the cargo box is loaded incorrectly Avoid loose and s...

Page 12: ...ce free Acid levels cannot be checked and fluid can not be added Do not attempt to jump start a frozen battery Warm to 60 degrees F 16 degrees C Do not smoke near battery and wear eye protection and gloves when handling battery Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances Cle...

Page 13: ... stand in front or over tire assembly when inflating Using an unstable lifting device and vehicle support may result in bodily injury Use a safe lifting device and supports to work on raised vehicle If the vehicle has not been put into use for an extended period of time charge the battery with an automotive type 12 volt charger for a minimum of one hour at six amps Replacing Headlights The headlig...

Page 14: ...5 lb ft using a torque wrench IMPORTANT Overtightening front wheel can result in bearing damage Changing Transaxle Oil WARNING The fluid for your transmis sion has been specially formulated to ensure the safe and proper operation of your vehicle When changing the transmission fluid replace it with 80 90 Weight Oil Failure to use 80 90 Weight Oil may result in a failure of the drive system which co...

Page 15: ... a normal manner 8 Repeat the adjustment procedure if necessary Adjusting Throttle Pedal The throttle pedal assembly can be adjusted for comfort slightly higher or lower by lining up the holes of the lower pedal assembly with either the upper two or lower two holes of the upper pedal assembly See Figure 23 Cleaning The body panels are scratch and impact resistant automotive quality ABS plastic The...

Page 16: ...6 100 Bed Lift Adapter Kit 39A 127 100 Universal Spreader Mounting Bracket 39A 130 100 NOTE Some of these accessories may come already equipped on your vehicle If they are not equipped they may be ordered through your local Cub Cadet service dealer For parts or accessories contact your local Cub Cadet dealer To locate the dealer nearest you call 877 282 8684 or log onto www cubcadet com Before Eac...

Page 17: ...ion Ratio Low 56 98 1 High 12 72 1 Rear Axle Housing Welded Steel Operation BrakeType 7 Self Adjusting Drum Rear Only Parking Brake Foot Operated Steering Rack Pinion Dimensions Length Width 109 5 62 0 Tread Center 50 25 Height Overall 41 0 Wheelbase 77 0 Weight Incl Fuel Fluids 1 076 lb Ground Clearance Under Transaxle 6 5 Ground Clearance Under Foot Platform 10 5 Turn Clearance Circle 21 0 ft Be...

Page 18: ...The gear selected was forward look at F in Gear Selected row The Light Code flashed on the instrument panel is RF which corresponds with Fault code 3 Looking up code 3 in the Fault Codes Defined section will list the potential problems If the solution is not obvious contact your dealer for service Terms and Definitions ESM Electronic Shift Module Neutral Sensor in the neutral position the sensor is...

Page 19: ...verse if there was mechanical binding or loss of vacuum Action D Vehicle is in NEUTRAL and operator attempts a shift to FORWARD This lets the operator know the vehicle was supposed to go to forward and it probably did but it was not verified because the Neutral Sensor never opened due to mechanical binding or a damaged sensor Code 3 FORWARD and REVERSE lights flash Action E Vehicle is in FWD or RE...

Page 20: ...ot adjusted properly or dirty Engine oil viscosity too heavy Spark plug is fouled Faulty spark plug or wire Loose or corroded electrical connections Stale or improper fuel Choke not being used or adjusted incorrectly Faulty spark plug Stale or dirty fuel Plugged fuel filter Faulty coil or wire Poor quality fuel or methanol Very hot weather conditions Fuel tank vent plugged Dirt in fuel filter Loos...

Page 21: ...attery Low engine speed Faulty voltage regulator Faulty battery Faulty alternator Grounded wire in circuit Faulty bulb Faulty wiring Faulty sensor Battery will not take a charge Dead battery Loose or corroded connections Sulfated or worn out battery Fluid level low Engine loses power Engine overheating Too much oil in engine Faulty spark plug Fuel supply being restricted Fuel filter plugged Fuel l...

Page 22: ...s not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through CUB CADET S authorized channels of export distribution Replacement parts that are not genuine Cub Cadet parts Service completed by someone other than an authorized service dealer No implied warranty including any implied warranty of merchant abil...

Page 23: ...rior finish due to use or exposure d Cub Cadet does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through Cub Cadet s authorized channels of export distribu tion e Replacement parts that are not genuine Cub Cadet parts f Service completed by someone other than an authorized service dealer g Transportation charge...

Page 24: ...Cub Cadet LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 877 282 8684 ...

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