background image

5

S

ection

 2 — i

mportant

 S

afe

 o

peration

 p

racticeS

2. 

Use care when loading or unloading machines onto trailers 

and trucks.

3. 

If ramps are used, they must be full width, stable, have an 

adequate capacity rating and be secured to the trailer or 

truck. Ramp angle should not exceed 15 degrees and trailer 

or truck should be parked on level terrain.

4. 

Machines must be secured onto trailers and trucks with 

straps, chains, cables, ropes, or other means deemed 

adequate for that purpose.  The front and rear of the 

machines must be secured to the trailer or truck in both the 

lateral and vertical directions.

Operator Protective System (OPS)

1. 

This machine is equipped with an Operator Protective 

System (OPS), which includes:

a.  A Roll Over Protective Structure (ROPS) of the fixed 

or folding configuration.

b.  Seat belt assembly with retractable function.

2. 

ROPS are structures designed to provide a crush-resistant 

space for the operator when properly seat-belted within 

the designated seating area of the machine in the event of 

a machine tip-over or roll-over. Folding ROPS shall be used 

in their fully upright and locked configurations except in 

those circumstances whereby they need to be momentarily 

folded-down to avoid contact with items such as tree 

limbs, clothes lines, guy wires, utility poles, buildings, etc. 

At other times and conditions, ROPS shall be in their fully 

upright and locked configurations.

DANGER: 

Damaged ROPS must be replaced 

prior to operator use! 

 

3. 

Seat belts shall be used and shall be properly fastened 

about the operator’s waist at all times, except when the 

ROPS are:

a.  Not properly installed and/or not properly secured 

onto the machine.

b.  Damaged in such manner that their structural 

integrity has been compromised.

c.  Not in their fully upright and locked position.

4. 

Seat belts are attached to the movable portion of the seat 

when suspension seats are utilized, and therefore the seat-

mounting base must be secured to its pivot means and the 

pivot means latched to the frame of the machine. Seat belts 

are attached to the seat or the frame of the machine when 

non-suspension (standard) seats are provided, however, if 

a suspension kit is added to a seat, the seat belt must be 

attached to the movable portion of the seat or suspension 

mechanism, the seat-mounting base must be secured to its 

pivot means, and the pivot means be latched to the frame 

of the machine.

DANGER: 

If ROPS are folded down or missing, 

seat belts shall not be fastened. Worn or damaged 

seat belt assemblies must be replaced prior to 

operator use.

5. 

A brush guard or canopy may deflect tree limbs, clothes 

lines, and other obstacles that otherwise could come in 

contact with the ROPS. Contact of ROPS and/or canopies 

by items such as tree limbs, clothes lines, guy wires, and 

buildings, could create hazardous conditions whereby 

the machine could experience a tip-over or roll-over. A 

canopy may provide protection for the operator from some 

environmental exposure (sunlight, rain, etc.).

6. 

The ROPS and seat belt are integral parts of this machine 

and should not be tampered with, modified in any manner, 

or removed.

7. 

Inspect the ROPS and seat belt assemblies on a regular 

basis for damage and improper operation. Replace all 

components that are damaged or are not functioning 

properly with authorized replacement parts.

8. 

The ROPS extends above and behind the operator position, 

and therefore the operator must be aware of potential contact 

of the ROPS with items such as trees, buildings, doorways, 

clothes lines, utility wires, etc., that could cause the machine to 

tip-over or rollover. Use caution in (or avoid) areas where the 

ROPS could come in contact with any structures, trees, etc.

9. 

Inspect the ROPS and seat belt assemblies on a regular 

basis for damage and improper operation. Replace all 

components that are damaged or are not functioning 

properly with authorized replacement parts.

10.  Failure to use the seat belt properly could result in serious 

injury or death if an accidental overturn occurs. In order 

for the ROPS to be effective, the seat belt must be securely 

fastened around the operator at all times when the 

operator is on the machine. Contact with the ROPS during 

an overturn could cause serious injury or death.

11.  The ROPS will not prevent machine from tip-overs or roll-overs.
12.  Do not assume ROPS will protect you in a tip-over or roll-

over. Injuries may still occur.

Hydraulic Devices and Systems

Hydraulic fluid escaping under pressure may have sufficient 

force to penetrate skin and cause serious injury. If foreign fluid is 

injected into the skin or eyes, see immediate medical attention or 

gangrene and permanent damage may result.

WARNING: 

Keep body and hands away from 

pinholes or nozzles that could inject hydraulic fluid 

under high pressure. Use paper or cardboard, not 

your hands, to search for leaks! Wear gloves and 

safety glasses.

Safely relieve all pressure in the system before performing any 

work on the system, and make sure that:
• 

The ignition switch is OFF

• 

The key is removed

• 

The engine spark plug wire(s) removed

• 

All connections to the negative terminal of the battery are 

removed

• 

The park brake is set

• 

All by-pass valves, if so equipped, are open

• 

Hydraulic controls are actuated to release pressure on 

pumps, cylinders, etc. If “float” positions are available, they 

should be used

.

After the above operations are completed, it should be safe to 

begin disconnecting the lines or components. It is still a good 

idea to cover the connection with a cloth shield and then gently 

loosen connections.

WARNING: 

Make sure all hydraulic fluid 

connections are tight and all hydraulic hoses and 

lines are in good condition before applying pressure 

to the system.

Summary of Contents for Pro Z 100 Lapbar

Page 1: ...INJURY Operator s Manual Form No 769 12164A March 29 2017 Safe Operation Practices 2 Assembly Set Up 9 Controls Operation 11 Service 18 Troubleshooting 25 Replacement Parts 26 Attachments Accessories 26 Warranty 28 Table of Contents NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depicted may di...

Page 2: ...io 44136 0019 This spark ignition system complies with Canadian ICES 002 DANGER The engine manufacturer has supplied an engine owner s manual for information regarding US Environmental Protection Agency EPA and California Air resources Board CARB regulations relating to emission control systems maintenance and warranty Making any unauthorized alterations or modifications to the engine fuel or vent...

Page 3: ...hment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 12 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 13 A missing or damaged discharge cover can cause blade contact or thrown object injuries 14 Stop the blade s when cross...

Page 4: ...n on slopes unless necessary then turn slowly uphill and use extra care while turning 2 Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not operate on slopes or near the edge of water such as a lake pond river or stream where the machine could slip tip or roll over into the water 4 Do not...

Page 5: ...lothes lines guy wires and buildings could create hazardous conditions whereby the machine could experience a tip over or roll over A canopy may provide protection for the operator from some environmental exposure sunlight rain etc 6 The ROPS and seat belt are integral parts of this machine and should not be tampered with modified in any manner or removed 7 Inspect the ROPS and seat belt assemblie...

Page 6: ...djust and service as required 7 Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance an...

Page 7: ...S This machine may pick up and throw objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation MAX WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees DANGER...

Page 8: ...ee Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe injury or...

Page 9: ...n each side of the tractor to move the tractor manually without starting it The transmission bypass rods are located on the rear of the tractor just inside each rear wheel Place the lapbars in the neutral fully inward position to disengage the parking brake Engage the bypass rods by pulling each one back a and hooking it into the slot b to lock it into place See Figure 2 1 a b Figure 2 1 2 Disenga...

Page 10: ...head to step 2 1 Remove the plastic cover if present from the positive battery terminal and attach the red cable to the positive battery terminal with the bolt a and hex nut b See Figure 2 7 b b a a c Figure 2 7 2 Remove the plastic cover if present from the negative battery terminal and attach the black cable to the negative battery terminal with the bolt a and hex nut b See Figure 2 7 3 Position...

Page 11: ... tractor seat or to dismount the tractor The levers must be fully opened out and in the neutral position to start the tractor engine When the levers are fully outward the parking brake is also engaged Each lever controls the respective RH or LH transmission Consequently these levers control all of the movements of the tractor Driving and steering utilizing these control levers is quite different f...

Page 12: ...for several minutes before refueling Highly flammable gasoline could splash onto the engine and cause a fire Fuel Level Windows The fuel level windows are located on the outside of the LH and RH consoles and shows the level of fuel in the gas tank Fuel Valve The fuel valve is located on the inner side of the RH console The valve switches the fuel flow from the right and left tank and also can shut...

Page 13: ... the operator s seat The engine should stop 3 With both control levers fully outward in the neutral parking brake engaged position engage the PTO Lift upward from the operator s seat the engine should stop Before Operating Your Tractor 1 Before you operate the tractor study this manual carefully to familiarize yourself with the operation of all the instruments and controls It has been prepared to ...

Page 14: ...hen connect the other end of that cable to the booster battery s positive terminal 2 Connect one end of the other cable to the booster battery s negative terminal then connect the other end of that cable to the frame of the disabled tractor as far from the battery as possible 3 Start the disabled tractor following the normal starting instructions then disconnect the jumper cables in the exact reve...

Page 15: ... affect control of the tractor ALWAYS slow the tractor before making sharp turns To turn the tractor while driving forward move the control levers as necessary so that one lever is rearward of the other The tractor will turn in the direction of the rearward control lever 1 To turn to the left move the left drive control lever rearward of the right lever See Figure 3 3 Forward Left Turn Figure 3 3 ...

Page 16: ...th drive control levers to the neutral position to stop the motion of the tractor 2 Push the PTO switch downward to the disengaged position 3 Use the deck lift handle to raise the deck to its highest position by depressing the button at the end of the handle and pulling upwards Make sure the latch engages on the pin See Figure 3 10 Figure 3 10 4 If dismounting the tractor move the drive control ha...

Page 17: ...revent rutting or grooving of the turf if possible change the direction that the strips are mowed by approximately 45 for the next and each subsequent mowing WARNING Be careful when crossing gravel paths or driveways Disengage the PTO and raise the deck to the highest position before crossing NOTE When stopping the tractor for any reason while on a grass surface always Place the control levers in ...

Page 18: ...ction container 6 After draining the oil wipe any residual oil from the oil drain hose Thread the square head plug into the drain hose fitting and fully tighten the plug NOTE This Operator s Manual covers several models Tractor features may vary by model Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours Maintenance WARNING Before pe...

Page 19: ...handling batteries Keep batteries out of the reach of children Battery Maintenance The battery is filled with battery acid and then sealed at the factory However even a maintenance free battery requires some maintenance to ensure its proper life cycle Spray the terminals and exposed wire with a battery terminal sealer or coat the terminals with a thin coat of grease or petroleum jelly to protect a...

Page 20: ...or storage between 30 and 90 days Read the product manufacturer s instructions and recommendations Add to clean fresh gasoline the correct amount of stabilizer for the capacity approximately 3 gallons of the fuel system Fill the fuel tank with treated fuel and run the engine for 2 3 minutes to get stabilized fuel into the carburetor c Emptying the fuel system for storage of more than 90 days Prior...

Page 21: ...en the lower nut a on the adjustable lift link b attached to the deck lift arm c to lower the deck and tighten the upper nut d to secure the deck in place loosen the upper nut d then tighten the lower nut a to secure the deck in place See Figure 4 10 d a b c Figure 4 10 4 The deck is properly leveled when both blade tip measurements are equal Leveling the Deck Front To Rear NOTE Check the tractor ...

Page 22: ...tires to protect it from the elements The procedures outlined below should be performed whenever the riding mower is placed in storage 1 Change the engine oil and filter following the instructions provided in the Engine Operator s Manual WARNING Never store the riding mower with fuel in the tank indoors or in poorly ventilated enclosures where fuel fumes may reach an open flame spark or pilot ligh...

Page 23: ...arward away from the backside of the V belt a just far enough to lift the belt up and over the idler pulley b See Figure 4 17 a b Figure 4 17 c From beneath the rear of the tractor slide the belt off of the PTO pulley on the bottom of the engine d Lower the deck into the DECK REMOVAL INSTALLATION POSITION a using the deck lift handle See Figure 4 16 e Skip ahead to step 6 5 Rolling the belt off th...

Page 24: ... See Figure 4 22 Figure 4 22 6 Place the belt around the idler pulleys removed in step 3 with the V side facing in Once in place reinstall all the hardware and tighten the flange lock nut to secure the assembly See Figure 4 20 7 Route the belt as shown in Figure 4 20 and then reinstall the deck Refer to Deck Installation on page 23 Mower Blade Care WARNING Before performing any maintenance place t...

Page 25: ...ressure 1 Perform side to side deck adjustment 2 Sharpen or replace blade 3 Check tire pressure in all four tires Mower will not mulch grass If Equipped w Mulching Kit 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Place throttle in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrow...

Page 26: ...925 1707D Battery 951 12725 Gas Cap 946 05262 Throttle Control Cable 969 04847 Choke Control If Equipped 925 3277 Ignition Key 946 05068 Park Brake Cable 631 05176 Chute Assembly 634 05182 Rear Wheel Assembly 23 x 10 5 x 12 634 04750 Front Wheel Assembly 13 x 6 50 6 Attachments Accessories 7 Part Number Description 59A30045150 FAB Power Assist Bagger OEM 190 784 Wheel Weights 19A70037100 48 Mulch ...

Page 27: ...Notes 27 8 ...

Page 28: ...uch as Blades Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts Saw Blades Guide Bars Cultivator Tines Spark Plugs Carburettor Adjustments and Filters which can be subjected to use beyond their normal intended working capacity are also excluded This warranty is void if alterations are made to the machine without MTD Products Australia Pty Ltd prior written a...

Reviews: