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h.  Never over fill fuel tank. Fill tank to no more than ½ 

inch below bottom of filler neck to allow space for 
fuel expansion.

i. 

Replace gasoline cap and tighten securely.

j. 

If gasoline is spilled, wipe it off the equipment. Move 
unit to another area. Wait 5 minutes before starting 
the engine. 

k.  To reduce fire hazards, keep engine compartment 

and exhaust system free of grass, leaves, or other 
debris build-up. Clean up oil or fuel spillage and 
remove any fuel soaked debris.

l. 

Never store the machine or fuel container inside 
where there is an open flame, spark or pilot light 
as on a water heater, space heater, furnace, clothes 
dryer or other gas appliances. 

General Service

1. 

Never run an engine indoors or in a poorly ventilated area. 
Engine exhaust contains carbon monoxide, an odorless, 
and deadly gas.

2. 

Before cleaning, repairing, or inspecting, make certain 
all moving parts have stopped. Disconnect the spark 
plug wires and ground against the engine to prevent 
unintended starting. 

3. 

Check brake operation frequently as it is subjected to wear 
during normal operation. Adjust and service as required.

4. 

If equipped, the cooling system is under pressure. Never 
remove the radiator cap when the system is hot. Slowly 
turn the cap to the first stop to release pressure before 
removing the cap.

5. 

Keep all nuts, bolts, and screws tight to be sure the 
equipment is in safe working condition. 

6. 

Never tamper with the safety interlock system or other 
safety devices. Check their proper operation regularly.

7. 

Never attempt to make adjustments or repairs to the 
machine while the engine is running.

8. 

Do not change the engine governor settings or over-speed 
the engine. The governor controls the maximum safe 
operating speed of the engine. 

9. 

Maintain or replace safety and instruction labels, as 
necessary. 

10. 

According to the Consumer Products Safety Commission 
(CPSC) and the U.S. Environmental Protection Agency (EPA), 
units in this product category have an Average Useful Life 

of seven (7) years, or approximately 400 hours of operation.  

To extend the life of your unit, and specifically after (7) 

years of ownership or at 400 hours of operation, have the 

unit inspected annually by an authorized service dealer to 
ensure that all mechanical and safety systems are working 
properly and not worn excessively.  Failure to do so can 
result in accidents, injuries or death.  See Section 5 of this 

Operators Manual for Maintenance and Service schedules.

11. 

Observe proper disposal laws and regulations for gas, oil, 

etc. to protect the environment.

12. 

Prior to disposal, determine the proper method to dispose 
of waste from your local Environmental Protection Agency. 
Recycling centers are established to properly dispose of 
materials in an environmentally safe fashion.

13. 

Use proper containers when draining fluids. Do not use 
food or beverage containers that may mislead someone 
into drinking from them. Properly dispose of the containers 
immediately following the draining of fluids.

14.  DO NOT pour oil or other fluids into the ground, down a 

drain or into a stream, pond, lake or other body of water. 

Observe Environmental Protection Agency regulations 

when disposing of oil, fuel, coolant, brake fluid, filters, 
batteries, tires and other harmful waste.

15. 

We do not recommend the use of a pressure washer or 
garden hose to clean your unit. They may cause damage to 
electrical components; spindles; pulleys; bearings; or the 
engine. The use of water will result in shortened life and 
reduce serviceability.

Do not modify engine

To avoid serious injury or death, do not modify engine in any 
way. Tampering with the governor setting can lead to a runaway 
engine and cause it to operate at unsafe speeds. Never tamper 
with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal 

EPA emission regulations for SORE (Small Off Road Equipment) 

are certified to operate on regular unleaded gasoline, and 
may include the following emission control systems: Engine 

Modification (EM), Oxidizing Catalyst (OC), Secondary Air 

Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING: 

This unit is equipped with an internal 

combustion engine and should not be used on or 
near any unimproved forest-covered, brush-covered 
or grass-covered land unless the engine’s exhaust 
system is equipped with a spark arrestor meeting 
applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective 
working order by the operator. In the State of California the 
above is required by law (Section 4442 of the California Public 

Resources Code). Other states may have similar laws. Federal laws 

apply on federal lands. 
A spark arrestor for the muffler is available through your 
nearest engine authorized service dealer or contact the service 

department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Summary of Contents for 37BC465D010

Page 1: ...Set Up Operation Maintenance Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH...

Page 2: ...ly set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so c...

Page 3: ...iver and one passenger only No riders are allowed in cargo box or anywhere else on vehicle except in the driver and passenger seats 11 Keep all body parts i e head arms hands legs feet inside vehicle...

Page 4: ...on 31 Do not touch engine or muffler while engine is running or soon after it is stopped They will be hot and can cause a burn 32 Always inspect your vehicle each time you use it to make sure it is in...

Page 5: ...ers Never assume that children will remain where you last saw them Avoid run over accidents a Keep children out of the immediate area of the vehicle and in watchful care of a responsible adult other t...

Page 6: ...o can result in accidents injuries or death See Section 5 of this Operators Manual for Maintenance and Service schedules 11 Observe proper disposal laws and regulations for gas oil etc to protect the...

Page 7: ...nual s before attempting to assemble and operate WARNING HOT SURFACE Hot Surface Do not touch WARNING GAS CONTAINER Avoid injury from explosion Do not place gas container in cargo box when fueling WAR...

Page 8: ...rom the operating position Save this manual for future reference IMPORTANT Refer to the Kohler Engine operator s manual before operating this vehicle to familiarize yourself with the engine controls a...

Page 9: ...he gearshift As the pedal is depressed speed will increase to the maximum selected range Releasing the pedal reduces the speed but does not stop the vehicle The brake must be applied to stop vehicle S...

Page 10: ...used Cargo Box Electric Lift Switch Optional If equipped the cargo box electric lift switch is located on the dash panel It activates lift to raise and lower cargo box Auxiliary Light Switch LimitedE...

Page 11: ...p IMPORTANT Do not operate the engine under full load until engine has warmed up Stopping Engine 1 To stop utility vehicle release accelerator pedal and depress brake pedal until vehicle comes to a co...

Page 12: ...nit Electric Lift Optional 1 Park the vehicle safely and turn key to the RUN position 2 Raise cargo box by pressing and holding top of electric lift switch Release switch when box is at desired dump h...

Page 13: ...e is loaded onto the trailer or truck leave transaxle gearshift lever in forward or reverse 2 Apply parking brake during transport 3 Fasten vehicle to trailer or truck with straps chains or cables Ope...

Page 14: ...and secure cargo box if manual lift 4 Access drain plug through slot on underside of machine and remove plug See Fig 5 1 5 Allow oil to drain into a suitable container 6 Check O ring on drain plug an...

Page 15: ...ge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances If the vehicle has not been put int...

Page 16: ...cluster or under dash Rear Knuckles Lubricate two grease fittings on each axle with 2 or 3 shots of grease every 50 hours or after each use if consistently running unit in water deeper than axle See...

Page 17: ...bly 2 Turn the bulb socket assembly approximately a quarter turn counterclockwise to align its tabs with the notches of the reflector then remove from the reflector See Fig 6 1 3 Unplug the wire harne...

Page 18: ...Brake Pads WARNING Using an unstable lifting device and vehicle support may result in bodily injury Use a safe lifting device and supports to work on raised vehicle To gain access to the brake pads re...

Page 19: ...nd Seat Belts P Inspect Front and Rear Shocks P Inspect Ball Joints P Lubricate Rear Knuckles P Inspect CV Boots P Inspect Tires P Inspect Safety Interlock System P Check Brakes P Drain CVT Cover P P...

Page 20: ...res Black Steel Rims Set of 4 Mile Marker 3500 Lb Winch Digital Speedometer Fuel Gauge Hood Rack Warn 4000 Lb Winch Electrical Accessory Harness 22 Cubic Foot Dump Cart Front Receiver Warn Winch Kit H...

Page 21: ...eatures Rear Hitch Standard 2 Rear Receiver Dual Cup Holders Standard Additional Storage Dash Box Power Port 12V Dash Mounted Front Bumper Standard Front Brush Guard Standard Front bumper required Ele...

Page 22: ...is fouled 6 Faulty spark plug or wire 7 Loose or corroded electrical connections 8 Stale or improper fuel 9 Choke if equipped not being used or adjusted properly Engine misses under load 1 Faulty spa...

Page 23: ...Loose or corroded connections 2 Low battery output 3 Sulfate or worn out battery 4 Faulty starter Starter cranks slowly 1 Low battery output 2 Sulfated or worn out battery 3 Engine oil too heavy 4 Loo...

Page 24: ...l not take a charge 1 Dead battery 2 Loose or corroded connections 3 Sulfated or worn out battery 4 Fluid level low Difficult to shift 1 Gears not lined up Blip throttle and let it return to idle If s...

Page 25: ...Notes 25...

Page 26: ...to that part as described in MTD Consumer Group Inc s application for certification The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first p...

Page 27: ...ill eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road engine and equipment purchased The following emission warranty parts...

Page 28: ...site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer...

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