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21

Use the Following guidelines for maintaining the tires:

a.

Balance inflation pressure between the 
rear tires to help maintain straight travel 
(see tire side wall for proper inflation pres-
sure).

b.

Keep the valve caps tightened to prevent 
air pressure loss.

2.

Leaking Tires:

 When a flat tire occurs, repair 

or replace immediately. The normal procedure 
is to remove the wheel and replace it with a 
spare. Take the leaking tire to a maintenance 
area and repair. If a tire is getting soft, park 
the mower on the nearest level, paved area. If 
the leaking tire is on a traction wheel, put 
blocks on each side of the opposite traction 
wheel and jack up the tire that leaks about an 
inch off the ground. Loosen and remove the 
lug nuts and remove the wheel. Mount a 
spare wheel and tire, replace the lug nuts, and 
using a torque wrench, tighten them to 60 

±

 

10 ft-lbs.

If the leaking tire is on a front caster wheel,
block both traction wheels and raise the
caster wheel so that the tire is an inch off the
ground. Loosen and remove the locknut from
the axle assembly and pull the axle assembly
from the caster yoke. The wheel and two
spacer sleeves will drop free. Slip the axle
assembly through one side of the caster
yoke, through a spacer sleeve, a spare
wheel, the other spacer sleeve and finally
through the other side of the caster yoke.
Then tighten the locknut on the end of the
axle assembly.

Lower the mower off the jack and continue
mowing. The wheel with the leaking tire
should be taken to the maintenance area, the
tire inflated to 20 psi and the wheel placed in
a large bucket of water. Carefully inspect the
tire, rim and valve for escaping air bubbles
which indicate a leak. Mark each leak with a
yellow marking crayon and then deflate the
tire to 8 psi and repeat the inspection. If the
leaks you find are pin hole size to 1/16"
diameter, the tire can be repaired using an
aerosol can of tire inflater and latex sealer
available from any auto supply store. Follow
the directions on the can. If the leaks are
larger than 1/16" diameter, the tire can be
repaired with rubber plugs also available in a
kit from any auto supply store. If the tire bead
is damaged, a tube will have to be installed in
the tire or the tire will have to be replaced.

3.

Creeping:

 Creeping is the slight forward or 

backward movement of the mower when the 
throttle is on and the lapbars are in the 

opened-out position. If your mower creeps do 
the following.

a. Jack up rear of unit.
b. Place Lapbars in neutral opened-out posi-

tion.

c.

Locate jam nuts. (Reference control 
assembly in parts list).

d. Loosen jam nuts on both ends of rod con-

nectors. See Control Assembly in the Illus-
trated Parts Book (ONLY if mower creeps.)

e. Start unit and push throttle all the way on.
f.

If unit creeps forward rotate rear rod con-
nectors counter-clockwise. And if unit 
creeps in reverse, rotate clockwise.

Adjust the appropriate rod connector. The
left rod for the left side of the mower and
the right rod for the right side of mower.
Afterward, retighten jam nuts.

E. Brakes

While the mower is in motion, all braking is performed
dynamically through the hydraulic pumps and traction
motors, controlled by the two steering levers. When the
mower is parked with the engine shut off, the hydraulic
system locks the  traction wheels.

Note:

 

To move the mower forward or in 

reverse by pushing, you must release the 
dynamic braking. Locate the valves on the 
pump. Turn valves counter-clockwise one 
quarter turn to push the unit. After pushing 
the mower to the desired location, return both 
valves to the operating position (See photo 
below)

.

When the mower is parked with the engine running
and the steering levers opened out in the neutral
position, the parking brakes should be applied. The
parking brakes are drum-type brakes mounted on
each traction wheel.They are both engaged by the
same operating lever.

Hydro Release Valve

Summary of Contents for 53AI5BBY750

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL Z Wing 48...

Page 2: ...ervice 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjustments 26 A High Speed Tracking A...

Page 3: ...actors are also dependent upon the awareness concern prudence and proper training of the personnel involved in the oper ation transport maintenance and storage of the equipment NOTE The engine manufac...

Page 4: ...use of the machine 4 Follow all safety instructions when using the machine 5 Keep all safety signs legible and properly installed 6 Do not check for hydraulic leaks with any part of the body 7 Do not...

Page 5: ...ries are re charged so sparks flames and heat sources should be avoided Loose connections at the battery terminals can produce sprks and heat connections to the terminals must be kept tight and the te...

Page 6: ...ng the throttle to slow setting the parking brake shutting off the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Tu...

Page 7: ...HIELD MISSING DO NOT OPERATE Part Number 00030635 Part Number 777S30503 Part Number 01002166 Part Number 777S30015 Part Number 777I22490 Part Number 777I22491 Part Number 777S32530 Part Number 777I225...

Page 8: ...No of Blades 3 belt driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lif...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...urf defacement can occur g To prevent rutting or grooving of the turf change the direction that the strips are mowed by approximately 45 degrees the next and each subsequent time that the area is mowe...

Page 11: ...ed in a counterclockwise direction it will open and allow fuel to flow to the engine Close this valve if you are not going to run the mower for a period of 30 minutes or more to prevent flooding the e...

Page 12: ...g Deck The cutting height is set anywhere in the range of 1 1 2 to 4 You may need to adjust the mowing deck to achieve the proper pitch angle for mowing Follow the procedures below to set the appro pr...

Page 13: ...d stop running Move the lap bars back to the neutral position and the engine should run 2 Repeat this procedure with the opposite side lap bars 3 With the park brake engaged and the lap bars in the ne...

Page 14: ...Forward or Reverse direc tions the machine must come to a stop first 2 To turn clockwise slowly move the LEFT lap bar forward while simultaneously moving the RIGHT lap bar rearward Release both lap ba...

Page 15: ...lade to an adjacent blade I E the blades do not need to be timed nor synchronized Hi lift These are generally the best cutting blades for most grasses and mowing conditions These blades will provide e...

Page 16: ...ard h Shift the deck forward until the Front Lift Rod is free and you are able to remove the deck See Figure 5 i To install reverse the process 2 Changing a Blade a Remove the Key from the ignition an...

Page 17: ...er arm clockwise While holding the idler arm back loosen the blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod...

Page 18: ...f the hydraulic oil tank to drain Replace the plug i Place a small pan under the pump motor frame Remove fill oil cap from hydraulic reservoir for faster drainage Remove nut caps and drain oil from bo...

Page 19: ...must be opened out to the side in the neutral position Once the engine is started the seat must be occupied and the parking brake must be released before either of the steering levers is folded up to...

Page 20: ...th both steering levers opened out to the neutral position the parking brake engaged and the blade clutch switch in the off position start the engine Now release the parking brake hold down on the bac...

Page 21: ...diameter the tire can be repaired using an aerosol can of tire inflater and latex sealer available from any auto supply store Follow the directions on the can If the leaks are larger than 1 16 diamete...

Page 22: ...Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine and the pumps in this way will purge any air from the system Shut off the engine and rechec...

Page 23: ...s not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed a Clean the mower The entire tractor and cutting deck should be washed and clea...

Page 24: ...Change the engine oil and engine oil filter B Every 25 Hour Checks 1 Service the engine foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the...

Page 25: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 26: ...nual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever back to the...

Page 27: ...contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs or torso 2 Set the seat to the preferred oper...

Page 28: ...blade to ground height at the front blade tip The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch 7 To adjust the...

Page 29: ...29 Jam Nuts Point B Figure 11 Inner Jam Nuts Point C Left Side Front of Unit Hex Nuts Point C Right Side...

Page 30: ...30 WIRING DIAGRAM...

Page 31: ...footing and you could slip resulting in serious injury Operate ZERO TURN mowers across the face of slopes never up and down slopes Operate WALK BEHIND mowers across the face of slopes never up and do...

Page 32: ...rake or clutch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the...

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