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20

Note:

 

To move the mower forward or in 

reverse by pushing, you must release the 
dynamic braking. Locate the valves on the 
pump. Turn valves counter-clockwise one 
quarter turn to push the unit. After pushing 
the mower to the desired location, return both 
valves to the operating position (See photo 
below)

.

When the mower is parked with the engine running
and the steering levers opened out in the neutral
position, the parking brakes should be applied. The
parking brakes are drum-type brakes mounted on
each traction wheel.They are both engaged by the
same operating lever.

1.

Adjustments: The parking brake handle is an 
overcenter lever that should engage with 
moderate force.

Note:

 

To increase parking brake capacity 

tighten the brake rods going back to the brake 
arms equally. Tighten rods one full turn and 
check parking capacity. Repeat Step.

To adjust either brake individually, disconnect the
brake rod from the brake arm by removing the cotter
pin from the clevis pin and pulling the clevis pin from
the brake clevis. Loosen the hex nut and turn the
brake clevis in a clockwise direction one full turn
looking down the brake rod. This will tighten the brake
about .040 inch. Tighten the hex nut and reassemble
the brake clevis to the brake shaft assembly. Normally,
both brakes should be adjusted and equal amount.

2.

Repair: The mower is equipped with internal 
wet drum brakes and will not normally require 
maintenance. If they are not working properly, 
please contact your service center.

F. Hydraulic System

1.

Hoses: Check the hoses from the hydraulic 
oil tank to the oil filter to the hydraulic lines 
daily for leaks or abrasion and replace any 

damaged hoses. Make certain there are no 
kinks or twists in any hose.

2.

Hydraulic Oil Tank and Filter: 

Note:

 

Change the hydraulic oil and the oil 

filter after the first 50 hours of operation and 
every 500 hours thereafter.

To drain the hydraulic oil tank, place a 2 gallon drain
pan under the drain plug on the bottom of the
hydraulic oil tank. Remove the drain plug, drain the
tank, then replace the plug. Place the drain pan under
the filter and remove the filter by unscrewing in a
counterclockwise direction. The filter will be full of oil,
so empty it into the drain pan. You don’t have to drain
the rest of the hydraulic system. Fill the replacement
filter with a good grade of 20W-50 oil and lubricate the
sealing surface. Screw the filter onto the filter base
until it seats and then another one-half turn to seal.

Note:

 

Always wipe off the hydraulic tank fill 

cap and the area around it before removing the 
cap to prevent dirt from contaminating the oil.

Remove the fill cap and fill the tank with the same
20W-50 oil selected for the filter until the oil level is up
to the level of the second hole in the fill tube. Leave
this air space for expansion. Start the engine and let it
run at idle for about five minutes. Check the filter for
leaks. Idling the engine and the pumps in this way will
purge any air from the system. Shut off the engine
and recheck the oil level in the tank. Top-off if
necessary until the oil level is up to the second hole in
the fill tube.

Note:

 

After unit is up to operating tempera-

ture, turn off engine and re-check hydraulic 
oil. If oil appears foamy or contains excessive 
air bubbles, DO NOT OPERATE UNIT. Contact 
service technician.

3.

Hydrostatic Pumps and Motors: The pumps 
are the hardest-working components in the 
hydraulic system. They are in operation all the 
time the engine is running. Because of 
extremely close tolerances, wear is an impor-
tant factor in their life. 

Contaminants

 in the 

hydraulic oil and 

cavitation

 does the greatest 

harm to the pumps. Cavitation is a blockage in 
the supply lines that produces a partial vac-
uum causing violent bubbling in the hydraulic 
oil in the pump. 

Check the two suction hoses (the hoses con-
nected to the filter) daily before starting the 
engine. Look for a flattened condition or any 
leaks and repair or replace as necessary. A 
flattened or leakng suction hose will permit 

Hydro Release Valve

Summary of Contents for 25HP Tank

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL MODEL 25HP Tank 53AB5BAX150 53AB5DCX150...

Page 2: ...e and Service 14 A Mower Deck 14 B Hydraulic Oil 16 C Electrical System 17 D Tires 19 E Brakes 19 F Hydraulic System 20 G Storage 21 Maintenance Schedule 22 Performance Adjustments 24 A High Speed Tra...

Page 3: ...your mower at peak efficiency If operated and maintained properly your mower will give dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine ca...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...er use the mower without the discharge chute installed and placed in the down position 4 Always remove debris and other objects from the area to be mowed Note debris and loose grass will reduce tracti...

Page 6: ...nning ROTATING BLADE DANGER Part Number 00030633 Part Number 01003449 Part Number 01003450 Part Number 01003857 KEEP HANDS and FEET AWAY DANGER TO R ED U CE TH E RI SK OF IN JU RY D O N OT O P E R AT...

Page 7: ...driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parking Brake Inter...

Page 8: ...d raise the cutting deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing l...

Page 9: ...wed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees...

Page 10: ...foot pedal move the hand lever outward and slowly reduce foot pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical posit...

Page 11: ...sive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 12: ...ct the machine to make sure 1 All guards shields including mower chute deflector are in their proper place are secure and are functional 2 That there are no spilled or leaking fuel or oil sources nor...

Page 13: ...of the machine until the machine begins to move rearward Release the lap bars and the machine should stop The more the lap bars are moved toward the rear of the machine the faster the machine will mo...

Page 14: ...her you move the levers forward the faster the mower will go forward h To back up move both steering levers slightly backward and the mower will slowly move backward The farther you move the levers ba...

Page 15: ...injury Wrap the cutting surface of the blade with a rag to avoid injury a Set the parking brake b Clean any debris from the blades Keep blades sharp and free of build up at all times c Sharpen blades...

Page 16: ...b Stop the engine and remove the key from the ignition switch c Clean the area around the Hydraulic Oil fill neck d Remove the hydraulic fill cap and check the level The correct level is up to the low...

Page 17: ...l b Clean the battery before storing A dirty battery will lose its charge over time c Store the battery with a full charge A dis charged battery will freeze refer to the table below d Recharge battery...

Page 18: ...ut in the neutral posi tion the parking brake engaged and the blade clutch switch off swing the left steering lever up to the operating position and try to start the engine The engine should not start...

Page 19: ...p free Slip the axle assembly through one side of the caster yoke through a spacer sleeve a spare wheel the other spacer sleeve and finally through the other side of the caster yoke Then tighten the l...

Page 20: ...gallon drain pan under the drain plug on the bottom of the hydraulic oil tank Remove the drain plug drain the tank then replace the plug Place the drain pan under the filter and remove the filter by u...

Page 21: ...mal position and place the steering lever on the side you adjusted up to the operating position If you feel a slight push forward or a slight pull backward from the neu tral position you must adjust t...

Page 22: ...and the hydro drive belt g Check the blades Make sure they are sharp and that the blade securing cap screws are tight h Check the cutting height 2 When ready to start the engine a Check the five safe...

Page 23: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 24: ...see Fig 1 on page 8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move t...

Page 25: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 26: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 27: ...27 WIRING DIAGRAM...

Page 28: ...28 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 29: ...29 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 32: ...brake or clutch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from th...

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