CTS Turbo CTS-IT-105 Installation Manual Download Page 2

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CTS Intake Kit for MK5 GTI

INSTALLATION GUIDE

1. CTS high flow air filter

2. Intake pipe

3. Silicon inlet

4. Silicone Block off

5. Heat shield with weather

stripping

WHAT IS INCLUDED

TOOLS REQUIRED

NOTES

1. Pliers

2. T20, T25 Torx

3. 8mm socket

Vehicle used in this guide is a MK5

VW GTI. Always make sure the car is safe to

work on. Do not work on a hot motor. We do not accept any liability for incorrect
installation or damage during the install.

Summary of Contents for CTS-IT-105

Page 1: ...INSTALLATION GUIDE MK6 GTI Air Intake Kit CTS IT 105 20630 Mufford Crescent Unit 309 Langley British Columbia V2Y 2V9 www CTSTURBO com ...

Page 2: ...on inlet 4 Silicone Block off 5 Heat shield with weather stripping 1 2 3 4 5 WHAT IS INCLUDED TOOLS REQUIRED NOTES 1 Pliers 2 T20 T25 Torx 3 8mm socket VehicleusedinthisguideisaMK5 VWGTI Alwaysmakesurethecarissafeto workon Do notworkonahotmotor Wedonotacceptanyliabilityforincorrect installationordamageduringtheinstall ...

Page 3: ... Intake Kit for MK5 GTI INSTALLATION GUIDE Park your car on a flat surface and apply your e brake Unscrew the top section of the factory air inlet and remove it from the engine cover STEP 1 STEP 2 Unplug the Mass Air Flow Sensor ...

Page 4: ...www CTSTURBO com Page 4 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 3 STEP 4 Unclip the engine cover on the turbo inlet side Remove the engine cover ...

Page 5: ...www CTSTURBO com Page 5 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 5 STEP 6 Unclip the turbo inlet hose clamp and remove the turbo inlet pipe Remove the MAF sensor from the engine cover ...

Page 6: ...www CTSTURBO com Page 6 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 7 Install the MAF sensor on the CTS Turbo inlet pipe STEP 8 Install the silicon block off using the provided hose clamp ...

Page 7: ...Page 7 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 9 STEP 10 Install the silicon reducer on the turbo inlet using the provided hose clamps Remove the lower portion of the air box to make room for the heat shield ...

Page 8: ...S Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 11 Assemble the heatshield and install the weather stripping You may need to crimp the edges of the weather stripping with a pair of pliers STEP 12 Slide the heatshield into place ...

Page 9: ...CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 13 STEP 14 Insert the inlet pipe and tighten down the hose clamp at the turbo inlet Fasten the inlet pipe to the mounting point under the heat sheild securing both into place ...

Page 10: ...www CTSTURBO com Page 10 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 15 Install the air filter STEP 16 Plug in the MAF sensor ...

Page 11: ...www CTSTURBO com Page 11 CTS Intake Kit for MK5 GTI INSTALLATION GUIDE STEP 13 You are done ...