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CTI 2500-RIO-B, Installation And Operation Manual

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CTI 2500-RIO-B Installation and Operation Guide V1.4

 

PREFACE 

 

 
This 

Installation and Operation Guide

 provides reference information for the CTI 2500-RIO-B 

RS485 Remote Base Controller.  The information in this manual is directed to individuals who will 
be installing the module and configuring it for use with a CTI 2500 Series® or Simatic® 505 
Processor. 
 
We assume you are familiar with the installation and operation of: 
 
 

2500 Series® programmable controllers 

 
Please refer to the appropriate SIMATIC® user documentation for specific information on 
SIMATIC® 505 programmable controllers and I/O modules.   
 
 

Summary of Contents for 2500-RIO-B

Page 1: ...CTI 2500 RIO B RS485 REMOTE BASE CONTROLLER INSTALLATION AND OPERATION GUIDE Version 1 4 2500 RIO B IOG 04242018...

Page 2: ...I provides this document on an as is basis and assumes no responsibility for direct or consequential damages resulting from the use of this document This document is provided without express or implie...

Page 3: ...n in this manual is directed to individuals who will be installing the module and configuring it for use with a CTI 2500 Series or Simatic 505 Processor We assume you are familiar with the installatio...

Page 4: ...4 USAGE CONVENTIONS NOTE Notes alert the user to special features or procedures CAUTION Cautions alert the user to procedures that could damage equipment WARNING Warnings alert the user to procedures...

Page 5: ...npacking the Module_______________________________________________________ 8 2 4 Configuring the Module ______________________________________________________ 8 Setting the RS232 Port Baud Rate ______...

Page 6: ...______________________________________________ 21 Ports _______________________________________________________________________ 21 Environmental________________________________________________________...

Page 7: ...Siemens 4 8 11 and 16 slot bases Supports communication speeds 1Mbits sec and maximum cable distance of 1000 meters LED display which shows error and status codes Front panel thumbwheel switch for se...

Page 8: ...y In a redundant configuration two 2500 RIO B units are installed in the base and separate cable runs are used to provide redundancy in both the hardware and communications cabling between the CPU and...

Page 9: ...pplications NOTE Only 2500 RIO A or 2500 RIO B controllers may be used in redundant or dual media applications CTI RIO modules cannot be combined with Siemens 505 6851A or 505 6851B modules NOTE For c...

Page 10: ...r is made by Phoenix Contact and the model number is 2761826 Termination resistors must be installed at the ends of the trunk line as shown in figure 2 The resistor value required depends on the trunk...

Page 11: ...ved for the local base where the CPU is installed Note that each Remote Base on the Remote I O channel must have a unique address If two RBCs are installed in a 2500 R11 A Redundant Base they must bot...

Page 12: ...circuit card during configuration 2 4 Configuring the Module There are three steps to configuring the module and making it fully operational 1 Setting the RS232 Port baud rate 2 Setting the Remote Bas...

Page 13: ...em is operating These events could cause unpredictable process operation and result in damage to equipment and or serious injury to personnel When a base is logged off the CPU zeroes all image registe...

Page 14: ...jury to personnel 2 5 Physical Installation To insert the module into the I O base hold the top and bottom of the bezel and slide the module carefully into the slot pushing it all the way into the bas...

Page 15: ...SIMATIC 505 compatible RS485 Remote I O channel This enables the remote CTI 2500 Series or Simatic 505 CPU to control the I O modules in the base where the RBC is located The Remote I O Port interface...

Page 16: ...and contact CTI Technical Support 5 Standby No Configuration None Standby RBC in dual media application is not configured Configure module 6 Address Mismatch OK Dual media RBC s must have identical st...

Page 17: ...eceive errors STW146 Remote I O timeout errors STW168 Dual RBC Status STW184 I O module mismatch STW210 Remote I O base poll enable flags Note Addresses above STW242 are used only by CTI s 2500 Series...

Page 18: ...ons The ideal cable installation is a single unbranched trunk line with short drop lines and termination resistor at each end Maximum length of a drop line should not exceed 33 feet 10 m Drop lines le...

Page 19: ...ture 0 to 60 C 20 to 60 C 2 3 Specify Cable Type Based on your topology selection and distances specify the cable type to be used based on the information included below The following cables or equiva...

Page 20: ...ohms optimum High uniform twist and spacing of conductors twinaxial cable Shield coverage approaching 100 DC resistance smaller than the characteristic impedance Jacket suitable for the installation...

Page 21: ...630 m 1033 ft 315 m 3100 ft 945 m 8 2000 ft 610 m 1000 ft 305 m 3000 ft 914 m 9 1933 ft 589 m 967 ft 295 m 2900 ft 884 m 10 1827 ft 569 m 933 ft 284 m 2800 ft 853 m 11 1800 ft 548 m 900 ft 274 m 2700...

Page 22: ...table on the previous page T T Max Trunk Length T T T T Max Trunk Length T T CPU Terminating Resistor T Terminal Block Terminating Resistor Total Trunk Line Length Figure 7 T Connection Trunk Length B...

Page 23: ...ble ducts without minimum spacing requirements DC and AC voltages 400 V unscreened Telephone cables For areas with explosion hazard in separate cable looms or cable ducts without minimum spacing requi...

Page 24: ...tputs go to the safe state 1 When the PLC goes to fatal error all remote bases go to the safe state 2 When you pull a cable at the RIO B single base 3 When you send any of the three software restart c...

Page 25: ...n is lost OFF All outputs are turned off FREEZE All outputs hold their last value Hardware User Configuration Options RS232 Serial Port baud rate dipswitch RBC Station Address thumbwheel Diagnostic Da...

Page 26: ...2500 RIO B Installation and Operation Guide V1 4 22 LIMITED PRODUCT WARRANTY For product Warranty information please see our standard product warranty at http www controltechnology com support warran...

Page 27: ...pment s shipping documentation Additionally if the product is under warranty proof of purchase date and serial number must accompany the returned equipment The current repair and or exchange rates can...

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