CTD DMC70A Instruction Bulletin & Maintenance Manual Download Page 8

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DMC70  

DMC70  

DMC70  

DMC70  

DMC70  Air/Pneumatic System

Air/Pneumatic System

Air/Pneumatic System

Air/Pneumatic System

Air/Pneumatic System

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The  air  pneumatic  system  on  the  DMC70  is  simple to use and understand, and easy  to operate.  The main
components of  the air system are shown  below in  the Air Circuit Piping Diagram.  The  system  operates by
depressing the foot switch to actuate clamps. Pushing the foot switch again releases clamps.  Once the clamps are clamped,
the operator depresses the two-hand control buttons simultaneously, P/N 70B5P79.  This gives a signal to the main 4-Way
Control Valves for the left saw to change direction—allowing  air  to pass  to the main  drive Cylinder on the left, P/N
70B3P75.  This pushes  the saw forward to a limit switch.   The  speed of the stroke  is controlled  by the  Speed Control
Valve, P/N70B3P60.  The left saw reverses and returns to the rest position, then the right saw moves forward to the limit
switch and then reverses and returns to the rest position.  The vertical clamps then release.  If the two-hand control  buttons
are  released anytime during the cycle, then the cycle is terminated and the saws will return to the rear or rest position.  The
cycle will have to be restarted by clamping and then pushing the two-hand buttons simultaneously.

Diagram “I“ Air Circuit Piping for Model DMC70A

Air Supply

Air Supply

Air Supply

Air Supply

Air Supply—The air supply must be turned off and all electrics disconnected before making adjustment on the
power feed.  A working pressure of 75 PSI (5.4kg/cm2) is required.   An industrial-type compressor of at least
3 CFM (.085 cubic meters)  is  recommended.   An additional 3 CFM (.085 cubic meters  is required for Sawblade
Lubrication System.  A conveniently located valve is supplied by the user to shut off the air line.   Saws  should  be

Saws  should  be

Saws  should  be

Saws  should  be

Saws  should  be

moved 

moved 

moved 

moved 

moved 

by hand

by hand

by hand

by hand

by hand when setting up machine.

 when setting up machine.

 when setting up machine.

 when setting up machine.

 when setting up machine.

FR

FR

FR

FR

FR—An Air Filter/Regulator is installed ahead of the air inlet to the machine.  This system helps prevent foreign matter
from entering the system.  The FR is comprised of two different components.
1. The Air Filter Bowl is located on the left side and is provided with an automatic drain.  This collects and
then releases foreign matter and condensation collected by the air filter.
2. The Pressure Regulator, which is located on top of the air filter, controls the amount of air pressure allowed

into the system.  An operating pressure of 75 PSI is required.  (This is set at the factory.)

Summary of Contents for DMC70A

Page 1: ..._ _ _ _ _ _ _ _ _ _ C T DM O D E LN O _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ C T DM O D E LN O _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ C T DS E R I A LN O _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 2: ...equirements Electrical Requirements Electrical Requirements Electrical Requirements Based on two motors per machine Pneumatic Requirements Pneumatic Requirements Pneumatic Requirements Pneumatic Requi...

Page 3: ...TO THE OPERATOR on Page No 10 Note Note Note Note Note The floor stand must be leveled to the floor to eliminate vibration Adjustable leveling feet are provided Adjustlevelingfeetasnecessarybylooseni...

Page 4: ...otation before cutting a piece of material 3 Replace Outer Flange P N 8M03 and nut as before and tighten refer to Diagram B Pullupwithwrench Donotover tighten snugging the blade is all that is necessa...

Page 5: ...LTFACTORYIFANY CHANGESARENEEDED Bringincomingpowerlinestotheleftsideusinghardwireanddustproofconnectors Attach incoming power lines through Floor Stand to the rotary disconnect switch Connect to termi...

Page 6: ...g wires are connected White L1 Black L2 Red L3 switch the Black wire with the Red so that Black is connected to L3 and Red is connected to L2 This will change the blades to rotate properly Motor Load...

Page 7: ...7 DMC70 DMC70 DMC70 DMC70 DMC70 Air Pneumatic Air Pneumatic Air Pneumatic Air Pneumatic Air Pneumatic W W W W Wiring Diagram iring Diagram iring Diagram iring Diagram iring Diagram...

Page 8: ...ingthetwo handbuttonssimultaneously Diagram I AirCircuitPipingforModelDMC70A Air Supply Air Supply Air Supply Air Supply Air Supply The air supply must be turned off and all electrics disconnected bef...

Page 9: ...olled by the left Speed Control Valve P N 70 B3P60 The forward speed of the right blade is controlled by the right Speed ControlValve P N 70B3P60 Both are located in the two hand button enclosure loca...

Page 10: ...s designed Forcing the saw can be very hazardous to the operator 16 Use recommended accessories Use of other accessories may be hazardous Use this instruction manual or consult CTD for the proper acce...

Page 11: ...provide clearance between the blade guard and the top of the blade at the top of the stroke This label is attached to the blade guards NEVER PUT NEVER PUT NEVER PUT NEVER PUT NEVER PUT HANDS OR FINGER...

Page 12: ...Check your material for squareness using a 90 square Material that is out of square will move when it is cut thereby causing irregular mitres See IRREGULAR MITRES Page No 15 Additional tooling may be...

Page 13: ...nSystemisusedwhencuttingaluminum or other nonferrousmaterial Thissystemnormally uses a Water Soluble Oil mixture of 10 parts water to one part oil The system operates by siphoning the lubrication up t...

Page 14: ...S ONCE TE BEARING BLOCKS ONCE TE BEARING BLOCKS ONCE TE BEARING BLOCKS ONCE TE BEARING BLOCKS ONCE A A A A A MONTH MONTH MONTH MONTH MONTH Bearing blocks and linear tracks see picture below must be in...

Page 15: ...of the straight edge pulls away from the fence then the long fence gage is not in alignment with the Left Fence Bracket P N 70M35L 2 Loosen 3 8 16 lock nut on Right Fence Bracket P N 70M35R and Fence...

Page 16: ...ller must be used to disassemble the bearing from the spindle 7 Press new bearing No 4 on to spindle making sure spindle is square to the bore 8 Tore installspindleinspindlehousing takeSpindle No 1 wi...

Page 17: ...17 Right Side Shown Left Opposite...

Page 18: ...18 DMC70 Top Plate Assembly Top View...

Page 19: ...19 DMC70 Top Plate Assembly Bottom View...

Page 20: ...20 DMC70 Plates Assembly Parts List...

Page 21: ...21 DMC70 Gage Table Assembly...

Page 22: ...22 DMC70 Floor Stand Assembly...

Page 23: ...23 DMC70 Floor Stand Parts List...

Page 24: ...whether the failure was caused by defective manufacturing In the event a replacement is required before factory examination a motor will be sold at the list price If the factory authorizes replacemen...

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