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CSP Products SENTRY BARRIER TL-4, Product And Installation Manual

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CSP Products SENTRY BARRIER TL-4 Product And Installation Manual Download Page 18

November 2020 | 

Page

    18

Ph 0800 655 200 

or visit

 www.csppacific.co.nz

Product & Installation Manual: Sentry Barrier™ TL-4 Thrie-Beam System

KEEPING

NZ SAFE

Tools Required

The tools required to install the Sentry Barrier™ 
TL-4 Thrie-Beam System are similar to other 
Thrie-Beam barriers. It requires:

Appropriate personal protective equipment 

Drilling or compactor machinery (suitable for 

soil conditions and with a driving head to avoid 

damage to posts during installation)

String line

Measuring tape

Level

32mm Socket wrench or Ratchet

32mm Ring spanner

Summary of Contents for SENTRY BARRIER TL-4

Page 1: ...Roadside Workplace Roadwork Pedestrian Seeing Environment Telecoms SENTRY BARRIER TL 4 THRIE BEAM SYSTEM Longitudinal MASH TL 4 Barrier Product and Installation Manual Please call CSP on 0800 655 200...

Page 2: ...Sentry Barrier TL 4 Thrie Beam System Safety Statements Limited Warranty System Design and Design Considerations Kerbs Slopes Batter Hinge Proximity Horizontal and Vertical Curves Undulating Ground Co...

Page 3: ...fire Installation Checklist Frequently Asked Questions Appendices Appendix A Sentry Barrier TL 4 Thrie Beam System Appendix B Sentry Barrier Post TL 4 Appendix C Installation Tolerance Appendix D Sent...

Page 4: ...ith an approved energy absorbing terminal end on the approach end however it is recommended that an approved tangential or flared MAX Tension terminal end be used for optimal performance The rounded e...

Page 5: ...ched to the rail Repair of the system is completed by removing and replacing any bent or damaged Thrie Beam and posts impacted accordingly Any posts with damaged connections can be repaired by replaci...

Page 6: ...s shown in the construction drawings Installation must be within strict accordance with the installation instructions for the product Alternative installation techniques will be required if the soil c...

Page 7: ...k and lifting practices All appropriate traffic safety precautions must be adopted All workers must wear the required safety clothing including but not limited to high visibility vests steel capped fo...

Page 8: ...l required traffic safety precautions should be complied with All workers should wear required safety clothing examples but not limited to include high visibility vests steel capped footwear gloves et...

Page 9: ...ACTURE BY CSP PRODUCTS OR PARTS NOT COMPLYING WITH CSP SPECIFICATIONS OR AT CSP S ELECTION TO THE REPAYMENT OF AN AMOUNT EQUAL TO THE PURCHASE PRICE OF SUCH PRODUCTS OR PARTS WHETHER SUCH CLAIMS ARE F...

Page 10: ...or guidance If installations with less clearance are required please contact your CSP Batter Hinge Proximity The offset proximity of the Sentry Barrier TL 4 Thrie Beam System to the batter hinge point...

Page 11: ...ted to trees poles and culverts Although it is desirable to maximize the available clear zone please refer to your local Road Controlling Authority for confirmation of the minimum width requirements T...

Page 12: ...for guidance It is strongly recommended that soil tests be completed at the location where the Sentry Barrier TL 4 Thrie Beam System is to be installed Post Load Testing To ensure soil conditions on...

Page 13: ...roads Guide to Road Design Part 6 Section 6 3 for detailed design process of barrier length run required For sites where geometric constraints exist designers may require shorter length of need in suc...

Page 14: ...Note The TL 3 containment level is measured in Test 4 11 i e Dynamic Deflection of 1 45m The TL 4 containment level is measured in Test 4 12 i e Dynamic Deflection of 1 53m Transitions A transition zo...

Page 15: ...n ALL STEEL COMPONENTS USED IN THE SENTRY BARRIER TL 4 THRIE BEAM SYSTEM ARE HOT DIPPED GALVANISED IN ACCORDANCE WITH AS NZS 4680 AVERAGE MINIMUM COASTING THICKNESS SHOULD BE 35 MICRONS WITH THE EXCEP...

Page 16: ...y Barrier TL 4 Thrie Beam System Posts per Thrie Beam 2x Sentry Barrier Bolt Washer and Nut one per post connection 1x 4 m Thrie Beam 12x Splice Bolts and Nuts at the end of Thrie Beam and overlapping...

Page 17: ...s Identification sections in this manual for more information Ensure that the area where the Sentry Barrier TL 4 Thrie Beam System is to be installed is sufficiently flat so that the posts and Thrie B...

Page 18: ...ols required to install the Sentry Barrier TL 4 Thrie Beam System are similar to other Thrie Beam barriers It requires Appropriate personal protective equipment Drilling or compactor machinery suitabl...

Page 19: ...al alignment and verticality of the line posts Consistency in the vertical height of the line posts Orientation and height of the terminal end Sentry Barrier TL 4 Thrie Beam System has to be installed...

Page 20: ...ns in this manual for more information Site Preparation It is preferred that the Sentry Barrier TL 4 Thrie Beam System be installed on flat level ground and tethered to an approved terminal end or cra...

Page 21: ...will depend primarily upon the soil type and geometric constraints of the site Please refer to the relevant terminal end or crash cushion Installation Manual for guidance to the construction and inst...

Page 22: ...not incur any damage to the post If a post is damaged it must be inspected and removed if considered that the damage will affect the performance Step 4 Supporting the Thrie Beam in the desire location...

Page 23: ...it is recommended that all Thrie Beam barrier systems are checked after being impacted to ensure that the appropriate strength is maintained Refer to Installation Procedure in this manual for more inf...

Page 24: ...ould be 1040 mm 25 mm above finished ground level The posts are free from damage The correct CSP Sentry Barrier Washer is installed and seated correctly in the back of the post All bolts are installed...

Page 25: ...driving equipment Installation time will vary depending on ground conditions when hand digging and re compacting posts 4 What about vandalism can the Sentry Barrier TL 4 Thrie Beam System be damaged...

Page 26: ...November 2020 Page 26 Ph 0800 655 200 or visit www csppacific co nz Product Installation Manual Sentry Barrier TL 4 Thrie Beam System KEEPING NZ SAFE APPENDICES...

Page 27: ...4 POST 2m LNG WELDED ASSY 2 20 0 FX00024 1 2 2080128 BNW SPLICE BOLT M16 X 32mm LNG NUT HT 12 0 1 3 2080360 THRIE BEAM 4M 12G 2M CRS GALV 1 68 0 FX382 4 2082800SEN BNW MUSHROOM HEAD BOLT M16 X 50mm LN...

Page 28: ...2 2 SENTRY TL4 POST PLATE 900 X 95 X 5mm 1 3 3 FX00024 3 A3 DESTROY ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 A KONOVKO 1 10 2020 ASSEMBLY NO 304 Neilson Street Onehunga Auckl...

Page 29: ...OUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 A KONOVKO 1 10 2020 ASSEMBLY NO 304 Neilson Street Onehunga Auckland New Zealand Telephone 09 634 1239 www csppacific co nz SENTRY TL4 TOLERAN...

Page 30: ...November 2020 Page 30 Ph 0800 655 200 or visit www csppacific co nz Appendix D Sentry Barrier TL 4 Thrie Beam Transition to Sentry Barrier W Beam...

Page 31: ...November 2020 Page 31 Ph 0800 655 200 or visit www csppacific co nz Appendix E Sentry Barrier TL 4 Thrie Beam Transition to MAX Tenstion TL 2 Terminal...

Page 32: ...November 2020 Page 32 Ph 0800 655 200 or visit www csppacific co nz Appendix F Sentry Barrier TL 4 Thrie Beam Transition to MAX Tenstion TL 3 Terminal...

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