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1644526G (406807)

2020-SEP-21

30

1644526G (406807)

2020-SEP-21

31

ITEM

DESCRIPTION

D-10

(David)

E-15

(

Ernie

)

F-18

(

Floyd

)

QTY

1.

Assy Reservoir/Valve (Carton) 3250 DA

1621943 1621943 1621945

1

2.

Assy Reservoir Weldment

1621925 1621925 1621921

1

3.

Hex Jam Nut          1 1/16-12

1643194 1643194 1643194

1

4.

Cone Washer          1 1/16

1643195 1643195 1643195

1

5.

O-Ring                  .924 ID x .116 CS

1642922 1642922 1642922

1

6.

Cap Screw, Soc Hd 5/16-18 x 2

1643205 1643205 1643205

1

7.

Lock Washer 5/16

1642733 1642733 1642733

1

8.

Control Valve 3250 DA

1643185 1643185 1643185

1

9.

Breather Cap

1644723 1644723 1644723

1

10.

Pipe Plug    3/4” Magnetic

1642794 1642794 1642794

1

11.

Adapter                  7/8 ORM x 3/4 JICM 90°

1643356 1643356 1643356

2

12.

Adapter                  1 1/16 ORM x 1/2 NPTF 90° 1642969 1642969 1642969

1

13.

Hose 1/2 NPT x 72 RM/RM 3500 PSI

1643015 1643015 1643015

1

14.

Pipe Street Elbow 3/4 90°

1643226 1643226

1

Pipe Street Elbow 1 1/4 90°

1642975

1

15.

Hose Barb 3/4 NPT x 3/4

1643017 1643017

1

Hose Barb 1 1/4 NPT x 1 1/4

1643018

1

16.

Hose Clamp #24

1643011 1643011

2

Hose Clamp 1 3/4” T-Bolt

1643241

2

17.

Suction Hose 3/4” ID x 72””

1643805 1643805

1

Suction Hose 1 1/4” ID x 72””

1643806

1

18.

Hose Barb 1 1/16 ORBM x 3/4

1643228 1643228

1

Hose Barb 1 5/16 ORBM x 1 1/4

1643019

1

19.

Adapter                  1 1/16 ORBM x 1/2 NPTF

1283139 1283139

1

Adapter                  1 5/16 ORBM x 1/2 NPTF

1630083

1

20.

Cap Screw, Hex Hd 1/2-13 x 1 1/4 Gr 8

1642726 1642726 1642726

4

21.

Gear Pump 6 GPM - P20

1644773 1644773

1

Gear Pump 10 GPM - P20

1644774

1

22.

Cable, Valve Control -  96”

1643210 1643210 1643210

1

Cable, Valve Control -  72”

1643209 1643209 1643209

1

Cable, Valve Control -  84”

1643332 1643332 1643332

1

Cable, Valve Control -  120”

1643211 1643211 1643211

1

Cable, Valve Control -  144”

1643212 1643212 1643212

1

Cable, Valve Control -  180”

1643213 1643213 1643213

1

Cable, Valve Control -  240”

1643214 1643214 1643214

1

23.

Hex Lock Nut            5/16-18

1642962 1642962 1642962

5

24.

Clamp Plate - Pedestal

1631026 1631026 1631026

1

25.

Cap Screw, Hex Hd 5/16-18 x 1/2 Gr 2

1643329 1643329 1643329

2

26.

Channel Pedestal, Tall

1630873 1630873 1630873

1

27.

Machine Screw        5/16-18 x 2 1/2 Rd Hd

1643233 1643233 1643233

3

ITEM

DESCRIPTION

D-10

(David)

E-15

(

Ernie

)

F-18

(

Floyd

)

QTY

28.

Remote Valve Control w/ Center Detent

1643208 1643208 1643208

1

29.

Pedestal Bracket, Tall

1630872 1630872 1630872

1

30.

Valve Connection Kit - Prince 5100

1643215 1643215 1643215

1

31.

Hex Lock Nut            3/8-16

1643177 1643177 1643177

4

32.

Flat Washer                3/8

1642732 1642732 1642732

4

33.

Cap Screw, Hex Hd 3/8-16 x 1 Gr 5

1642714 1642714 1642714

4

34.

Hex Lock Nut            1/2-13

1642984 1642984 1642984

4

35.

Cap Screw, Hex Hd 1/2-13 x 2 Gr 8

1642701 1642701 1642701

4

36.

Reservoir Mounting Angle

1621472 1621472 1621472

2

37.

Monarch Pump, DA 3250 PSI

1200097 1200097 1200097

1

38.

Monarch Pump, SA 3250 PSI 540 CI

1200094

N/A

N/A

1

39.

Push-Button Control - SA 78”

1200093 1200093 1200093

1

40.

Rubber Pad 1/4 x 3 x 5

1643881 1643881 1643881

1

41.

Cable Tie - 33”

1643817 1643817 1643817

1

42.

Adapter                  3/4 JICM x 1/4 NPTM 90°

1643374 1643374 1643374

1

43.

Breather Cap - Splash Resistant

1644498 1644498 1644498

1

44.

Adapter                  9/16 ORBM x 3/4 JICM

1643375 1643375 1643375

1

45.

Pump Mounting Angle

1621438 1621438 1621438

2

46.

Adapter                  3/4 JICM x 3/4 JICM 90°

1643545 1643545 1643545

2

47.

Control Station W/Cord, 4 Wire DA Pistol

2296414 2296414 2296414

1

48.

Keeper, Pistol Grip

2296415 2296415 2296415

1

49.

Cover Solenoid   Service

1644330 1644330 1644330

1

50.

Decal - Hoist Control

1643216 1643216 1643216

1

Summary of Contents for LO-BOY

Page 1: ...RUCK HOIST CRYSTEEL S Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE VEHI...

Page 2: ...lever is pushed forward 4 To raise the hoist pull the control lever back To hold the body in a raised position place the control lever in its center detent position To lower the hoist push the control...

Page 3: ...CAPACITY FORMULA 32 SPECIFICATIONS 32 INSTALLATION INSTRUCTIONS GENERAL INFORMATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic...

Page 4: ...e frame angle Raise the front end of the gusset so it touches the top flange of the truck frame rail Be sure that the gusset does not interfere with the rear hinge operation Securely weld the gussets...

Page 5: ...it much easier to connect the valve control cable to the valve Place this assembly against the outside of the truck frame on the same side as the pump Mark the truck frame for drilling using the moun...

Page 6: ...s and a 3 4 hole for the control cable Assemble the control cable to the valve control head and assemble the valve control head and cover to the pedestal using 5 16 x 2 1 2 machine screws and hex lock...

Page 7: ...ed forward INSTALLHOSES D 10 DAVID E 15 ERNIE F 18 FLOYD Study Fig 10 very carefully before connecting the hoses Install a 90 street elbow and a hose barb in the suction port on the bottom of the rese...

Page 8: ...c oil should be changed more often ELECTRIC POWER UNIT MOUNTING GENERAL The electric power unit should be mounted close behind the cab either inside or outside the truck frame After determining where...

Page 9: ...C 8 Charlie D 9 Daniel models install 9 16 ORB male x 3 4 JIC male adapters in both ports on the cylinder For the D 10 David E 15 Ernie F 18 Floyd models install 3 4 ORB male x 3 4 JIC male adapters...

Page 10: ...venly spaced between the hoist mount and the rear hinge Weld them to the longbeams Align the body long beams carefully with the truck frame Securely weld the longbeams to the rear hinge brackets and t...

Page 11: ...prop raise the body to the desired height shut off all power raise the prop arm to a free standing position Lower the body slowly until the body prop bracket contacts the prop arm saddle 4 To place t...

Page 12: ...624895 1624895 1624213 1624264 1624674 1 2 Assy Cylinder 1621572 1621725 1622030 1624216 1624266 1624589 1 3 Mounting Angle 1629458 1629458 1629458 1629458 1629458 1629458 1 4 Assy Mount Pivot Driver...

Page 13: ...1644452 1644452 1644452 1644452 1 23 Decal Lubrication 1644617 1644617 1644617 1644617 1644617 1644617 1 24 Decal Kit 1621809 1621809 1621809 1621809 1621809 1621809 1 25 Body Prop Kit Driver s Side 1...

Page 14: ...13 1642813 1 19 Cap Screw Hex Hd 3 8 16 x 1 Gr 5 1642714 1642714 1642714 8 20 Gear Pump 4 GPM 9 Tooth 1644648 1644648 1644648 1 Gear Pump 4 GPM 11 Tooth 1644649 1644649 1644649 1 21 Cable Valve Contro...

Page 15: ...43374 1 41 Breather Cap Splash Resistant 1644498 1644498 1644498 1 42 Adapter 9 16 ORBM x 3 4 JICM 1643375 1643375 1643375 1 43 Assy Pump Mounting Angle 1621438 1621438 1621438 2 44 Adapter 3 4 JICM x...

Page 16: ...Cable Valve Control 120 1643211 1643211 1643211 1 Cable Valve Control 144 1643212 1643212 1643212 1 Cable Valve Control 180 1643213 1643213 1643213 1 Cable Valve Control 240 1643214 1643214 1643214 1...

Page 17: ...the distance in inches from the center of the rear hinge to the center of the body Call this A 2 Measure the distance in inches from the center of the rear hinge to the forward crosstube on the hoist...

Page 18: ...RRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service da...

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