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ISSUE 1 

14

 

SERVICING NOTES 

GENERAL NOTES. 

SERVICING SHOULD BE CARRIED OUT ANNUALLY BY A COMPETENT PERSON SUCH AS 
A CORGI REGISTERED PERSON IN ACCORDANCE WITH THE RELEVANT REGULATIONS, 
TO ENSURE THE SAFE AND CORRECT OPERATION OF THE APPLIANCE 
 
BEFORE COMMENING ANY SERVICE OR REPLACEMENT OF PARTS TURN OFF GAS 
SUPPLY TO FIRE 
 
AFTER SERVICING CHECK FOR GAS SOUNDNESS 
 
AT LEAST ONCE A YEAR CHECK FOR DEBRIS  
 
IF SOOT HAS ACCUMULATED CHECK TO ESTABLISH CAUSE AND RECTIFY IF 
NECESSARY CLEAN FLUE OR CHIMNEY ACCORDINGLY 
 
EXAMINE THE FUEL FOR SIGNS OF CRACKING AND REPLACE IF NECESSARY. SEE   
FUEL LAYOUT PROCEDURE BEFORE ATTEMPTING TO REPLACE FUEL WHICH SHOULD 
ONLY BE REPLACED AS A COMPLETE SET WITH NO EXTRA FUEL ADDED. 
 
 
 

1 REMOVAL OF FUEL PIECES 

REMOVE LOOSE FUEL PIECES 
REMOVE FRONT FIBRE BASE 
REMOVE MAIN FIBRE BASE 
 
 

2 REPLACEMENT OF GAS CONTROL 

REMOVE FUEL SET AS 1 
DISCONNECT FIRE AT INLET ELBOW 
REMOVE FIRETRAY BY UNSCREWING TWO SCREWS AT FRONT BOTTOM 
SECTION OF FIRE TRAY 
REMOVE CONTRO KNOB,DISCONNECT GAS CONNECTIONS TO VALVE 
INCLUDING PILOT CONNECTION AND THERMOCOUPLE CONNECTION 
REMOVE LOCKNUT HOLDING GAS CONTROL TO FRONT BOTTOM 
SECTION . 
RE ASSEMBLE IN REVERSE ORDER 
TURN ON GAS SUPPLY.CHECK FOR SOUNDNESS AND RE COMMISION 
APLIANCE 

3 REPLACEMENT OF INJECTOR 

REMOVE FUEL PIECES SEE 1 
REPEAT 2 REMOVE GAS CONTROL 
DISCONNECT GAS CONNECTION TO INJECTOR 
UNSCREW INJECTOR “B” WHILST AT THE SAME TIME HOLDING 
LOCKNUT WITH A SPANNER AND CLEAN OR REPLACE. 
SEE DIAGRAM BELOW. 

Summary of Contents for SAPHIRE

Page 1: ...RS DRIVE AINTREE RACECOURSE BUSINESS PARK AINTREE LIVERPOOL L9 5AY SAPHIRE DECORATIVE FUEL EFFECT GAS FIRE THIS APPLIANCE IS CAT I2H FOR USE WITH NATURAL GAS ONLY G20 AT 20mbar IN G B AND I E INSTALLA...

Page 2: ...300 mm from floor level to shelf height Floor level 600mm SIZES INCLUDING TRIM PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE YOU START INSTALLING THE APPLIANCE KEEP THIS BOOKLET HANDY FOR FUTURE REF...

Page 3: ...OPRIETARY FIRE SURROUND WITH 100 DEGREES C RATING no hearth is required if installed a minimum height of 300mm to shelf height A as shown on page 2 THE CHIMNEY OR FLUE UNLESS NEW MUST BE SWEPT BEFORE...

Page 4: ...NFORM TO BS8423 2002 FIREGUARDS FOR FIRES AND HEATING APPLIANCES FOR DOMESTIC USE SPECIFICATION INSTALLATION REQUIREMENTS PRE CAST FLUES A PRECAST FLUE CONFORMING TO THE REQUIREMENTS OF BS 1289 PART 1...

Page 5: ...BUILDERS OPENING A MINIMUM OF 400mm HIGH AND 350mm WIDE WITH A MINIMUM DEPTH OF 150mm TO ALLOW SUFFICIENT VOLUME OF DEBRIS COLLECTION TO OBTAIN THIS DEPTH IT IS NECESSARY TO REMOVE THE CHAIRBRICK ANY...

Page 6: ...IT IS SEALED AT THE TOP AND BOTTOM OF THE EXISTING BRICK OR STONE CHIMNEY NOTE ANY OF THE ABOVE FLUES MUST NOT BE RESTRICTED BY DAMPERS OR REGISTER PLATES THE FLUE MUST SERVE ONLY ONE APPLIANCE AND N...

Page 7: ...HEARTH NO PURPOSE MADE HEARTH IS REQUIRED WITH THIS GAS APPLIANCE PROVIDING IT IS WALL MOUNTED AT A MINIMUM HEIGHT OF 300mm TO THE SHELF HEIGHT AS SHOWN BELOW MINIMUM 300 mm SKIRTING BOARD ISSUE 1 7...

Page 8: ...ESTABLISHED IF ALL THE SMOKE IS NOT DRAWN INTO THE FLUE PRE HEAT THE FLUE WITH A BLOW TORCH OR SIMILAR AND RE CHECK IF THERE IS ANY UNCERTAINTY EXAMINE FOR THE CAUSE AND IF NECESSARY SEEK EXPERT ADVI...

Page 9: ...ON SWITCH CHECK THAT THE ELECTRODE IS SPARKING CONTINUE SPARKING UNTIL PILOT IGNITION IS ESTABLISHED TURN THE GAS CONTROL KNOB ON TO THE HIGH POSITION AND ALLOW TO RUN FOR FIVE MINUTES CHECK THE INLET...

Page 10: ...ING POINTS AS SHOWN THE SEVEN ROUND FUEL PIECES SIT WITH FLAT BASES DOWN THE FUEL PIECES ARE LEVEL WITH THE FRONT FIBRE AND DO NOT OVERLAP ON TO THE BURNER THEY ARE PLACED ON TOP OF LOCATING PINS SHOW...

Page 11: ...FUEL PIECE SITS ON ROUND FUEL PIECES WITH BRANCH LOOKING TO REAR AND TOUCHING RIGHT PILLAR ON REAR MATRIX IT IS POSITIONED HORIZONTAL BETWEEN THE TWO SMALL PIECES ON LEFT AND RIGHT LEFT SMALL LOG PIEC...

Page 12: ...SITS TO THE RIGHT OF THE CENTRE TOP PIECE THIS TIME WITH BRANCH TO REAR AS SHOWN AGAIN THE RIGHT BRANCH FUEL PIECE SHOULD HAVE A GAP OF 20mm BETWEEN IT AND CENTRE FUEL PIECE ISSUE 1 12 taper THE APPLI...

Page 13: ...THE TEST SHOULD BE REPEATED WITH ALL THE DOORS TO THAT ROOM OPENED AND THE EXTRACTOR FAN RUNNING FITTING TRIMS FIT THE TRIM WITH MAGNETS PLACED ON THE VERTICAL SIDE FLANGES OF THE FIRE BACK PANEL OFF...

Page 14: ...FUEL WHICH SHOULD ONLY BE REPLACED AS A COMPLETE SET WITH NO EXTRA FUEL ADDED 1 REMOVAL OF FUEL PIECES REMOVE LOOSE FUEL PIECES REMOVE FRONT FIBRE BASE REMOVE MAIN FIBRE BASE 2 REPLACEMENT OF GAS CONT...

Page 15: ...THAT THE GAS IS TURNED OFF AND FIRE IS COOL BLACK PAINT USE ONLY CLEAN DAMP CLOTH DO NOT USE ANY CLEANING AGENTS IMPORTANT THE PAINT AND STAINLESS FINISH ARE DURABLE BUT WILL BE DAMAGED IF PLASTER CEM...

Page 16: ...ECHERS DRIVE AINTREE RACECOURSE BUSINESS PARK AINTREE LIVERPOOL L9 5AY SAPHIRE DECORATIVE FUEL EFFECT GAS FIRE THIS APPLIANCE IS CAT I2H FOR USE WITH NATURAL GAS ONLY G20 AT 20mbar IN G B AND I E USER...

Page 17: ...VICING INSTUCTIONS SUPPLIED SERVICING SHOULD BE CARRIED OUT REGULARLY BY A COMPETENT PERSON EG A C O R G I MEMBER IN ACCORDANCE WITH THE CURRENT EDITION OF THE GAS SAFETY INSTALLATION AND USE REGULATI...

Page 18: ...N 7 TO COMPLETELY EXTINGUISH THE FIRE DEPRESS THE KNOB SLIGHTLY AND TURN TO OFF POSITION 8 SHOULD THE SPARK IGNITION FAIL TO OPERATE TURN THE CONTROL KNOB TO THE OFF POSITION AND WAIT 3 MINUTES TURN T...

Page 19: ...THE FUEL BED AND BURNER THIS MUST BE REMOVED BY REMOVING FUEL AND BRUSHING ANY DEPOSITS WITH A SOFT BRUSH AND VACUUMING THE BURNER THEN REPLACE FUEL USING THE FOLLOWING PROCEDURE ONLY USE FUEL PIECES...

Page 20: ...LANE THE TWO SMALL FUEL PIECES SIT HORIZONTAL ON LEFT AND RIGHT AS SHOWN BETWEEN ROUND FUEL PIECES AND REAR MATRIX FRONT FUEL PIECE SITS ON ROUND FUEL PIECES WITH BRANCH LOOKING TO REAR AND TOUCHING R...

Page 21: ...ITS TO RIGHT OF LEFT TOP PIECE THIS TIME BRANCH IS TO THE FRONT AS SHOWN THERE SHOULD BE A GAP OF 20mm BETWEEN THE TWO TOP BRANCH FUEL PIECES RIGHT TOP FUEL PIECE SITS TO THE RIGHT OF THE CENTRE TOP P...

Page 22: ...AILS POSITION TAPER AS SHOWN AND OPERATE THE APPLIANCE AS NORMAL THEN SEEK ADVISE TO HAVE THE FAULT REPAIRED FROM A CORGI APPROVED ENGINEER ISSUE 1 22 taper CUSTOMER SPARE PARTS FUEL BED SAPH001 MAIN...

Page 23: ...N FURTHER LEFT TO ON POSITION SHOWN IN FIGURE 1 ABOVE PILOT GAS FLOWS AND MAIN BURNER FLOWS IN ACCORDANCE TO THE FLAME SETTING KNOB B AS SHOWN IN FIG 1 ABOVE ADJUSTING THE FLAME SETTINGS TO TURN THE F...

Page 24: ...EPLACE BATTERIES ALLOW FIRE TO COOL FOR AT LEAST 30 MINUTES THEN PULL OUT BATTERY HOLDER THE COVER CAN SLIDE OFF AS ABOVE AND THE BATTERIES CAN BE REPLACED USE ONLY LIKE FOR LIKE ALKALINE AA BATTERIES...

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