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Operating Instruction and Documentation

CSL640/641

- 42

–

TES1518/E

3.8.1 Hydraulic parts list

Pos.

Description

order no.:

0.1

oil tank

0.2

motor 400 V; 50 Hz

990303

0.3

gear pump 2.7cm³/revolution

980282

0.4

oil filter

980201

0.5

oil level gauge

980098

0.6

hydraulic block complete

232POW22037

0.7a

electrical controlled holding valve

980478

0.7b

valve (deposit in the ratchet)

980478

0.7c

safety valve on the lift

980478

0.7d

safety valve on the lift

980478

0.8

holding valve

980480

0.9

2-way-flow- control valve

980481

0.10 pressure relief valve

232NSTL02084

0.11

emergency lowering

030ULN02064

0.13

2/2-way valve double (ball valve) - equalisation of the two rails manually 980513

0.14

bypass valve complete

0.16

screen (mounted in T-piece)

0.18

safety hydraulic block complete

030ULN02061

0.20

pressure

switch”automotive lift slave side, without pressure”

DSH000/003

1.0

cylinder master side

040ULN22001

2.0

cylinder slave side

040ULN22037

3.0

cylinder play detector

double seat valve

158641

double seat valve

158641

V11

Way valve

117640

V12

Way valve

117640

DB2

pressure relief valve

155211

Summary of Contents for CPD600

Page 1: ...ial number CSL640 641 __________________________ Serial number CPD600 The Crypton Test Lane Class 4 Automotive Lift CSL640 641 Axle play detector CPD600 Operating Instructions and Documentation TES151...

Page 2: ...arts list 42 3 9 Pneumatic Diagram 43 4 Safety regulations 44 4 1 General safety regulations 44 4 2 Additional safety regulations 44 5 Operating Instructions 45 5 1 Lifting the vehicle 45 5 2 Lowering...

Page 3: ...rking with the lift The chapter Safety Regulations should be especially observed In addition to the safety remarks included in the instructions for use the local valid regulations and instructions at...

Page 4: ...ection works and time intervals including Details for exchange of parts part components as mentioned in the instructions for use are to be adhered to This work should only be carried out by trained pe...

Page 5: ...he firm in The initial safety check was carried out and the lift was started The installation was carried out by the operating authority competent please delete as applicable The initial safety check...

Page 6: ...The persons below were introduced after the installation of the automotive lift The introduction was carried out by either the erector from the lift manufacturer or from a franchised dealer competent...

Page 7: ...purposes of this document these specialised staff will be called Experts and Competent persons Experts are persons for example self employed engineers experts who have received instructions and have...

Page 8: ...ot equipped to be installed ramped surfaces or for carrying people Before operating the lift pay Attention to the detailed operating instructions and maintenance instructions The lift is equipped with...

Page 9: ...Operating Instruction and Documentation CSL640 641 9 TES1518 E 2 5 Crypton Declaration of conformity...

Page 10: ...detector minimum 1300 kg per wheel Line voltage 400 Volt three phase Power rating 3 0 kW Motor speed 2800 rev min Pump capacity 2 7 ccm Marz Hydraulic pressure approx 300 bar Pressure control valve a...

Page 11: ...ders Safety device against lowering and pipe breaking 6 CE Stop and Danger signal security equipment against crushing foot area The end of the lowering process is accompanied by an acoustic warning si...

Page 12: ...Operating Instruction and Documentation CSL640 641 12 TES1518 E 3 3 Data sheet CSL640 641...

Page 13: ...Operating Instruction and Documentation CSL640 641 13 TES1518 E 3 4 Floor Plan CSL640 641 Shown for reference only...

Page 14: ...nstruction and Documentation CSL640 641 14 TES1518 E 3 5 Data sheet Play Detector CPD600 MOT Play detector Piston Rod 25 mm Piston rod surface A 490 87 mm F 6 KN p 122 2 bar CLASS IV F 8 KN p 162 9 ba...

Page 15: ...s on installation of the equipment Any request for changes to the diagrams in order to enable the equipment to function better will be at the request of a surplus charge Improvements by third parties...

Page 16: ...Operating Instruction and Documentation CSL640 641 16 TES1518 E 3 6 1 Electrical Circuit Diagrams Standard Version...

Page 17: ...Operating Instruction and Documentation CSL640 641 17 TES1518 E Contents...

Page 18: ...Operating Instruction and Documentation CSL640 641 18 TES1518 E Supply...

Page 19: ...Operating Instruction and Documentation CSL640 641 19 TES1518 E Control Unit...

Page 20: ...Operating Instruction and Documentation CSL640 641 20 TES1518 E Light Barrier...

Page 21: ...Operating Instruction and Documentation CSL640 641 21 TES1518 E Control Unit...

Page 22: ...Operating Instruction and Documentation CSL640 641 22 TES1518 E Play Detector Control...

Page 23: ...Operating Instruction and Documentation CSL640 641 23 TES1518 E Inspection Torch...

Page 24: ...Operating Instruction and Documentation CSL640 641 24 TES1518 E Mounting Panel...

Page 25: ...Operating Instruction and Documentation CSL640 641 25 TES1518 E 3 6 2 Electrical Circuit Diagram Version with wireless inspection lamp...

Page 26: ...Operating Instruction and Documentation CSL640 641 26 TES1518 E Contents...

Page 27: ...Operating Instruction and Documentation CSL640 641 27 TES1518 E Supply ST01...

Page 28: ...Operating Instruction and Documentation CSL640 641 28 TES1518 E Control Unit ST01...

Page 29: ...Operating Instruction and Documentation CSL640 641 29 TES1518 E Light Barrier ST01...

Page 30: ...Operating Instruction and Documentation CSL640 641 30 TES1518 E Control Unit ST01...

Page 31: ...Operating Instruction and Documentation CSL640 641 31 TES1518 E Play Detector Control ST01...

Page 32: ...Operating Instruction and Documentation CSL640 641 32 TES1518 E Play Detector Control ST01...

Page 33: ...Operating Instruction and Documentation CSL640 641 33 TES1518 E Can Module Inputs ST02...

Page 34: ...Operating Instruction and Documentation CSL640 641 34 TES1518 E Can Module Outputs SD02...

Page 35: ...Operating Instruction and Documentation CSL640 641 35 TES1518 E Wireless Torch...

Page 36: ...Operating Instruction and Documentation CSL640 641 36 TES1518 E Mounting Panel ST01...

Page 37: ...Operating Instruction and Documentation CSL640 641 37 TES1518 E Mounting Panel ST02...

Page 38: ...Operating Instruction and Documentation CSL640 641 38 TES1518 E...

Page 39: ...Operating Instruction and Documentation CSL640 641 39 TES1518 E...

Page 40: ...Operating Instruction and Documentation CSL640 641 40 TES1518 E 3 7 Overview of the fuses in Crypton lifts...

Page 41: ...Operating Instruction and Documentation CSL640 641 41 TES1518 E 3 8 Hydraulic Diagram...

Page 42: ...980478 0 8 holding valve 980480 0 9 2 way flow control valve 980481 0 10 pressure relief valve 232NSTL02084 0 11 emergency lowering 030ULN02064 0 13 2 2 way valve double ball valve equalisation of th...

Page 43: ...g Instruction and Documentation CSL640 641 43 TES1518 E 3 9 Pneumatic Diagram Pneumatic parts list No Description order no 0 1 pneumatic unit 960039 0 2 3 2 way valve 960047 1 0 pneumatic cylinder 030...

Page 44: ...maximum load distribution is 2 1 in or against the drive on direction The automotive lift must be in its lowest position before the vehicle can be driven onto or off the lift and can only be driven on...

Page 45: ...tions in chapter 4 carefully before working with the lift 5 1 Lifting the vehicle Drive vehicle onto the centre of the lift in the longitudinal and transverse directions Each wheel must rest completel...

Page 46: ...red working height or until the platforms are in their lowest position Button for Lowering the lift Pic 3 5 3 Lowering onto the safety ratchet latch To perform the play detector the platforms must be...

Page 47: ...unstable and may result in the vehicle falling from the lift Push the bypass switch located behind the cover on the right side of the command unit See pic 5 and pic 6 The bypass switch may only be us...

Page 48: ...operating unit is equipped with a operating switches and a lamp The axle play detector should be operated and used in accordance with the MOT testing procedure which can be found in the relevant up to...

Page 49: ...til the button is pressed again After testing set the switch on Position 0 6 Troubleshooting If the lift is not working properly the reason might be quite simple Please check the lift for the potentia...

Page 50: ...lift can function normally again and can be used as described in this manual If the lift is lowered onto an obstacle on its master side during lowering it will stop automatically In this case push bu...

Page 51: ...draulic hoses are not defective the ratchets can be raised off the hydraulic cylinders manually This can be done by inserting a wooden wedge between the cylinder and upper part of the ratchet so that...

Page 52: ...ce work contracts are organised between our clients and their local retailers A service must be performed at regular intervals of 12 months through the operator in accordance with following service ma...

Page 53: ...ety ratchet Check all surfaces and repair if necessary Damage to external surfaces must be immediately repaired If theses repairs are not made immediately permanent damage to the powder coated surface...

Page 54: ...ngs Pos F Upper fixed bearing bolt and bearing bushings Pos A Piston rod head and bearing bushings Raise the lift slightly over the highest safety ratchet position Do NOT lower the lift in to the lock...

Page 55: ...e original dimension of the lift in as an new condition Pos B Bolt and bearing bushings of cylinder hinge plate Remove cover Clean area Visually examine condition of bolt and bushings for wear Do NOT...

Page 56: ...hings need to be visually inspected for wear and abrasion Remove the split pin from the bolt Slide the bolt only so far until the bearing surface of the bushing can be examined Both scissors need to b...

Page 57: ...tentional lowering A Clean the position assistance and examine it for damages B Clean the plate with air pressure and examine it for damages Afterwards lubricate with multipurpose grease C First remov...

Page 58: ...ve deposits constant humidity caused by insufficient ventilation Obviously this is dependent on the type of work being done with the lift the degree of cleanliness of the workshop and location of the...

Page 59: ...reas if necessary but special hydraulic hoses are needed 9 2 Regulations for the installation The installation of the lift is performed by trained technicians of the manufacturer or its distribution p...

Page 60: ...m another manufacturer Adjust the lift by screwing the adjusting screws at the base plate of the sliding end and the fixed pivot end Adjust one platform until it is level first and then adjust the sec...

Page 61: ...urity check must be performed by a competent person before reinitiating Use form Regular security check If necessary carry out a reset before the first operation see chapter 6 3 Raise the lift to a he...

Page 62: ...Operating Instruction and Documentation CSL640 641 62 TES1518 E Pic 13 Connection of hydraulic hoses in command unit Pic 14 Hydraulic hoses paths from command unit to the lift...

Page 63: ...Operating Instruction and Documentation CSL640 641 63 TES1518 E Pic 15 Electrical parts in command unit...

Page 64: ...ating Instruction and Documentation CSL640 641 64 TES1518 E Pic 16 Choice of the dowels You can use equivalent dowels from another dowel manufacturer with license but observe their regulation CSL 640...

Page 65: ...Operating Instruction and Documentation CSL640 641 65 TES1518 E Pic 17 Choice of the dowel length with floor pavement or tile surface CSL 640 641 Without tiles With tiles...

Page 66: ...on of operating unit Condition of surface of piston rod Condition of coverings Condition of electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function...

Page 67: ...rating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Fu...

Page 68: ...Operating Instruction and Documentation CSL640 641 68 TES1518 E Use another form for verification...

Page 69: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 70: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 71: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 72: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 73: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 74: ...tion surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety dev...

Page 75: ...rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Condition of we...

Page 76: ...surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices...

Page 77: ...Operating Instruction and Documentation CSL640 641 77 TES1518 E CPD600 Assembly Details...

Page 78: ...Operating Instruction and Documentation CSL640 641 78 TES1518 E Spare parts list Pages 76 to 99...

Page 79: ...Operating Instruction and Documentation CSL640 641 79 TES1518 E Picture 1 Lift complete...

Page 80: ...Operating Instruction and Documentation CSL640 641 80 TES1518 E Picture 2 Scissors...

Page 81: ...Operating Instruction and Documentation CSL640 641 81 TES1518 E Picture 3 Base plate...

Page 82: ...Operating Instruction and Documentation CSL640 641 82 TES1518 E Picture 4 Ratchet slave side...

Page 83: ...Operating Instruction and Documentation CSL640 641 83 TES1518 E Picture 5 Ratchet master side...

Page 84: ...Operating Instruction and Documentation CSL640 641 84 TES1518 E Picture 6 Cylinder slave side...

Page 85: ...Operating Instruction and Documentation CSL640 641 85 TES1518 E Picture 7 Cylinder master side...

Page 86: ...Operating Instruction and Documentation CSL640 641 86 TES1518 E Picture 8 Pneumatic cylinder...

Page 87: ...Operating Instruction and Documentation CSL640 641 87 TES1518 E Picture 9 Valve...

Page 88: ...Operating Instruction and Documentation CSL640 641 88 TES1518 E Picture 10 Drive on rail master side...

Page 89: ...Operating Instruction and Documentation CSL640 641 89 TES1518 E Picture 11 Drive on rail slave side...

Page 90: ...Operating Instruction and Documentation CSL640 641 90 TES1518 E Picture 12 Traverse...

Page 91: ...Operating Instruction and Documentation CSL640 641 91 TES1518 E Picture 13 Control box...

Page 92: ...Operating Instruction and Documentation CSL640 641 92 TES1518 E Picture 14 Control box internal...

Page 93: ...Operating Instruction and Documentation CSL640 641 93 TES1518 E Picture 15 Hydraulic block...

Page 94: ...Operating Instruction and Documentation CSL640 641 94 TES1518 E Picture 16 Bypass valve...

Page 95: ...Operating Instruction and Documentation CSL640 641 95 TES1518 E Picture 17 Lamp...

Page 96: ...Operating Instruction and Documentation CSL640 641 96 TES1518 E Part No Description Picture 18 Stop for jack...

Page 97: ...der 11 030ULN46084 Suspension cylinder 12 035ULN06115 Bolt top 13 030ULN06022 Sliding block 14 030ULN26064 Axle cylinder 15 KRONMUM24 Nut M24 16 030ULN45012 Plate bottom 17 030ULN06066 Covering bolt 1...

Page 98: ...tripper 55 980266 Rotating band 56 980357 O ring inside 57 980284 Rotating band 58 980484 Bearing ring 59 980113 O ring seal 60 035ULN30016 Ratchet tube master side 61 030ULN02014 Guide bush master si...

Page 99: ...bscrew 104 035UNI08415 Buffer 105 035ULN083851 Wrap around 106 1987009A42A Rotary disc 107 03HS08081 Spid right 108 035ULN083903 Drive on rail slave side 109 03HS08001 Spid left 110 91478M20ZN Screw S...

Page 100: ...80478 Magnet valve inc 148A 149 980630 Coil 150 9914M05X010 Set screw 151 9915M12X020ZN Screw plug 152 232POW22039 Hydraulic block 153 980629 Brake valve 154 980480 Non return valve 155 980096 Screw p...

Page 101: ...rt No Description 195 990300 limit switch 196 032UL03210 lamp holder 208a 050ULN08910 Stop for jack complete assy 208b 970424 Rubber stop 208c 9444 A M8x30 Eye bolt 208d 050ULN08911 Elbow bracket 208e...

Page 102: ...ctory overhaul or if you need spare parts please contact our Product Support Helpline at the following number Tel 0844 665 7610 Fax 0844 665 7604 Overseas Service abroad is provided by the agent from...

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