CRUZBIKE Silvio Assembly Download Page 8

Silvio

 

Assembly

 

Manual

 

05/22/11

 

SilvioAssemblyNotesV2.2(revisedheadstackpicture&notes.doc

 

Page

 

8

 

of

 

9

 

Group [7 and 5] Fit the Front Triangle

 

Pass

 

the

 

Long

 

Stem

 

through

 

the

 

Stem

 

Sleeve

 

and

 

into

 

the

 

Main

 

Boom.

 

Lightly

 

tighten

 

both

 

34.9mm

 

clamps.

 

The

 

Long

 

Stem

 

is

 

also

 

referred

 

to

 

as

 

the

 

Slider.

  

Insert

 

the

 

Rear

 

Derailleur

 

Hanger,

 

fit

 

the

 

Chainstay

 

Dropouts

 

around

 

the

 

fork

 

and

 

pass

 

the

 

long

 

skewer

 

through.

  

 

Note

 

placement

 

of

 

derailleur

 

hanger

 

as

 

follows:

   

1)

 

the

 

skewer

 

passes

 

through

 

the

 

mounting

 

eye

 

of

 

the

 

derailleur

 

hanger

 

2)

 

the

 

eye

 

of

 

the

 

hanger

 

is

 

sandwiched

 

between

 

the

 

outer

 

ChainStay

 

DropOut

 

(CSDOR)

 

and

 

the

 

Fork

 

DropOut.

 

3)

 

the

 

body

 

of

 

the

 

hanger

 

is

 

offset

 

to

 

the

 

inside,

 

towards

 

the

 

cassette

 

The

 

dropouts

 

and

 

derailleur

 

hanger

 

will

 

tighten

 

up

 

when

 

a

 

wheel

 

is

 

in

 

place.

 

Once

 

this

 

isi

 

done,

 

tighted

 

the

 

setscrew

 

on

 

the

 

rear

 

surface

 

of

 

the

 

CSDOR

 

to

 

pinch

 

the

 

derailleur

 

hanger

 

and

 

keep

 

it

 

in

 

place.

 

Fitting and Adjustment  

Component Assembly

 

All

 

components

 

should

 

be

 

assembled

 

according

 

to

 

their

 

manufacturer's

 

instructions.

 

The

 

front

 

derailleur

 

cable

 

should

 

loop

 

around

 

the

 

FD

 

Cable

 

Roller.

 

If

 

using

 

a

 

stand,

 

place

 

the

 

clamp

 

around

 

the

 

Long

 

Stem,

 

between

 

the

 

Stem

 

Sleeve

 

and

 

Main

 

Boom,

 

with

 

the

 

front

 

of

 

the

 

bike

 

up

 

so

 

that

 

the

 

back

 

of

 

the

 

bike

 

hangs

 

down

 

and

 

does

 

not

 

swing.

 

Stem Sleeve

 

For

 

most

 

riders

 

the

 

Stem

 

Sleeve

 

should

 

point

 

up

 

from

 

its

 

pivot,

 

for

 

very

 

tall

 

riders,

 

it

 

may

 

face

 

down.

 

Long Stem (Slider) 

For

 

most

 

riders,

 

the

 

Long

 

Stem

 

will

 

allow

 

suitable

 

handlebar

 

reach

 

adjustment.

 

For

 

short

 

riders,

 

where

 

the

 

BB

 

and

 

handlebars

 

are

 

close

 

together,

 

the

 

Long

 

Stem

 

may

 

not

 

plunge

 

far

 

enough

 

into

 

the

 

Main

 

Boom.

 

In

 

this

 

case,

 

reduce

 

the

 

length

 

of

 

the

 

Long

 

Stem

 

by

 

up

 

to

 

2"/30mm.

 

Arm and Leg Adjustments 

Once

 

assembled,

 

please

 

note

 

the

 

following

 

critical

 

procedure

 

for

 

adjusting

 

the

 

leg

 

length

 

or

 

arm

 

reach

 

on

 

your

 

new

 

Silvio:

 

1)

 

loosen

 

the

 

BB

 

ring

 

clamps

 

SV33R

 

and

 

SV33L

 

around

 

the

 

bottom

 

bracket.

 

2)

 

release

 

the

 

quick

 

release

 

front

 

axle

 

skewer.

 

3)

 

loosen

 

the

 

Main

 

Boom

 

34.9

 

clamp

 

for

 

leg

 

adjustment

 

and

 

or

 

the

 

Stem

 

Sleeve

 

34.9

 

clamp

 

for

 

leg

 

and

 

arm

 

reach

 

adjustment.

 

4)

 

adjust

 

as

 

required

 

5)

 

re

tighten

 

the

 

34.9

 

clamps.

 

6)

 

re

tighten

 

the

 

BB

 

ring

 

clamps.

 

7)

 

secure

 

the

 

quick

 

release

 

front

 

axle

 

skewer

 

8)

 

sight

 

along

 

the

 

Front

 

Chainstay

 

SV31

 

to

 

verify

 

that

 

it

 

is

 

straight,

 

not

 

held

 

in

 

a

 

curved

 

position.

 

Proper Installation of your Front Derailleur on your Silvio 

The

 

purpose

 

of

 

the

 

multiple

 

mounting

 

points

 

for

 

the

 

front

 

derailleur

 

(FD)

  

is

 

to

 

allow

 

optimum

 

function

 

of

 

your

 

FD

 

across

 

a

 

range

 

of

 

rider

 

x

seams

 

(leg

 

lengths).

 

Understanding

 

chainstay

 

angle

 

is

 

important.

 

The

 

chainstay

 

angle

 

is

 

the

 

angle

 

formed

 

by

 

the

 

chainstay

 

and

 

the

 

mounting

 

axis

 

of

 

the

 

front

 

derailleur

 

(see

 

photo).

 

Summary of Contents for Silvio

Page 1: ...on assembly is the same WARNING If you are unsure about adjusting brakes or gearing on a bicycle you should take your Silvio to a professional bicycle mechanic for adjustment Improperly adjusted brake...

Page 2: ...pear Once you have all the parts laid out begin the assembly In the parts numbering the following abbreviations are used Silvio SV Chainstay Dropout CSDO Front F Rear R Left L Right R Hence CSDORL is...

Page 3: ...Prepare the Seat Stay assembly Bolt the titanium leaf spring SV29E between the top of the Seat Stay SV30 and the mounting place SV29G with four bolts SV29G is square but with rounded corners Bolt the...

Page 4: ...r Triangle Check the rubber boot SV29P is in place on the Main Frame Slide the head of the Rear Chainstay into the mounting slot SV28L on the Main Frame checking that the titanium spring aligns with p...

Page 5: ...lyNotesV2 2 revisedheadstackpicture notes doc Page 5 of 9 Group 4 Prepare the Pivot Clamp assembly Place the bushings into the Pivot Clamp FC20S then take the Stem Sleeve and connect it to the Pivot C...

Page 6: ...g set over the fork neck with the bearing upper most note the lower tapered compression ring is silver and the upper one is gold 1 Upper dust cap 2 Thin washer 3 Upper gold compression ring 4 Upper se...

Page 7: ...s Do not fit the cable roller yet this is better done while the front derailleur cable is being fitted Identify the chainstay dropouts as follows Both have a small groove on the top inside edge Place...

Page 8: ...of the bike hangs down and does not swing Stem Sleeve For most riders the Stem Sleeve should point up from its pivot for very tall riders it may face down Long Stem Slider For most riders the Long St...

Page 9: ...Main Boom 34 9 clamp or indirectly by the Stem Sleeve 34 9 clamp repeat step 8 to ensure the chainstay is in a straight relaxed position Failure to do so may result in damage to the Front Chainstay Su...

Reviews: