Crunch PZi 100.2 Owner'S Manual Download Page 13

TROUBLESHOOTING A SYSTEM

11

The key to finding the problem in a misbehaving sound system is to isolate parts of that system in a logical fashion to track down the fault.

Description of the PROTECT system built into all PowerZone amplifiers

The diagnostic system will shut down the amplifier, until reset by turning the head unit off, and back on. This state of affairs will be indicated by the  front panel PROTECT 
LED lighting up under the following conditions:
1 - A sort circuit on the loudspeaker leads.
2 - An internal amplifier fault that causes a DC offset on the loudspeaker output.

Should the amplifier go into protect mode, simply disconnect all RCA and speaker leads, while k12 volt, power ground and remote leads connected. 
1. Now turn the amplifier back on, and if the diagnostic LED lights, the amplifier has an internal fault.
2. If not, plug the RCA cables back, and reset the amplifier. If it goes into diagnostic now, the fault lies in the input, either with bad cables or source unit.
3. If the amplifier seems fine with RCA cables plugged in, connect the speakers, one at a time, and if one of the speakers or its wiring is faulty, it will activate the diagnostic 
system.

Amplifier heatsink  overheating

The amplifiers will shut down when the heatsink temperature reaches 80 degrees centigrade, and turn back on once the unit has cooled down below that point.

Causes of overheating:

1 - Inadequate cooling - relocate or remount to provide better natural airflow over the fins.
2 - Driving high power levels into low impedances - back off on the volume control, and/or make sure you are not loading the amplifier with less than the recommended 
loudspeaker impedance.

Low output power

1 - Check that level controls have been set up properly.
2 - Make sure that the battery voltage, as measured at the amplifier’s +12 volt and ground terminals, is 11 volts or more.
3 - Check all +12 volt and ground connections.

Fuses blowing

1 - The use of loudspeaker impedances below the recommended minimums will draw more current - check.
2 - A short on the main +12 volt cable from the battery to the vehicle chassis will cause the main fuse to blow.
3 - If an amplifier fuse blows continually, with only +12 volt, ground and remote leads connected, the amplifier may be faulty.

System does not turn on

1 - Check all fuses.
2 - Check all connections.
3 - Measure the +12 volt and remote turn on voltages at the amplifier terminals. If these are non existent or low, take voltage measurements at fuse holders, distribution    
blocks, the head unit’s +12 volt and remote leads to localize the problem.

Noise problems

System noise can be divided into two categories, hiss, and electrical interference.

Hiss, or white noise

1 - High levels of white noise usually occurs when amplifier level controls are turned up too high - readjust according to the procedures in section 

”Setting up systems after 

installation for best performance”

2 - Another major problem that can cause excessive hiss, is a noisy head unit - unplug the amplifier input RCA cables, and if the hiss level reduces, the source unit is at fault.

Electrical interference

The inside of an automobile is a very hostile electrical environment. The multitude of electrical systems, such as the ignition system, alternator, fuel pumps, air conditioners, 
to mention just a few, create radiated electrical fields, as well as noise on the +12 volt supply and ground. Remember to isolate the problem - first unplug amplifier input RCA 
cables, if the noise is still present, check the speaker leads, if not, plug the RCA’s back, and investigate the source driving the amplifier, one component at a time.

A ticking or whine that changes with engine RPM:

1 - This problem could be caused by radiation pickup of RCA cables too near to a fuel pump or a distributor, for instance, - relocate cables.
2 - Check that the head unit ground is connected straight to the vehicle chassis, and does not use factory wiring for ground.
3 - Try to supply the head unit with a clean +12 volt supply directly from the b, instead of using a supply from the in dash wiring/fusebox.

A constant whine:

This type of noise can be more difficult to pinpoint, but is usually caused by some kind of instability, causing oscillations in the system.
1 - Check all connections, especially for good grounds.
2 - Make sure that no speaker leads are shorting to exposed metal on the vehicle chassis.
3 -RCA cables are notorious for their problematic nature, so check that these are good, in particular the shield connections.

Summary of Contents for PZi 100.2

Page 1: ......

Page 2: ...htemperatures DCshortsandwillshutdowntheamptohelppreventseriousdamage GeneralInstallationProcedure 1 AmplifierFeatureDescriptions 2 PZi100 2 PZi250 2 PZi325 1 2 CHANNEL AMPLIFIER APPLICATIONS 3 4 Full...

Page 3: ...nt off the vehicle chassis slightly larger than the ground lug at the connection point Drill a clearance hole in the chassis the same size as the lug hole and use a bolt spring washer and nut to secur...

Page 4: ...amplifiers HPF SelectsthebuiltinHIGHPASSfilter variablefrom60Hzto1 2kHz FULL Bypassesallcrossoversforfullfrequencyrangeoperation LPF SelectsthebuiltinLOWPASS variablefrom30Hzto250Hz MODE The mode swit...

Page 5: ...y source together to obtain a mono signal as this could very well damage the output stage of that source It is necessary to feed the SAME signal to both left and right inputs via a Y Minimum final lou...

Page 6: ...stemsafterinstallationforbestperformance Connect the mono speaker positive terminal to the LEFT and its negative terminaltoRIGHT Minimumfinalloudspeakerimpedances 2 Ohmsperchannelstereo Switchsettingc...

Page 7: ...lizer Levelcontrolchecklist Important Do not be tempted to connect the hot or positive outputs from any Refertothesection Settingupsystemsafterinstallationforbestperformance source together to obtain...

Page 8: ...and crossover system we can use the front outputs from a head unit to drive the highs and the settings rear output to drive the bass This method allows the listener to easily adjust the relativelevel...

Page 9: ...GROUND DESIGNATED MONO OUTPUT FROM HEAD UNIT MONO SUBWOOFER 0dB 18dB PZiR 1 Basic application Crossoverfrequencycontrolchecklist These sub bass amplifiers can be used any of the bi amplification syst...

Page 10: ...allcrossoversforfullfrequencyrangeoperation LPF SelectsthebuiltinLOWPASS variablefrom30Hzto150Hzforchannel5only MODE Themodeswitchallowsyoutochoose4or5channeloperation LINEINPUT Thelineinputacceptsunb...

Page 11: ...9...

Page 12: ...this setting acts as a low frequency cut off for your system reproduction The point that you set it at cuts off any frequencies from reproduction beyond this point The 12 o clock position is a great s...

Page 13: ...ethemainfusetoblow 3 Ifanamplifierfuseblowscontinually withonly 12volt groundandremoteleadsconnected theamplifiermaybefaulty Systemdoesnotturnon 1 Checkallfuses 2 Checkallconnections 3 Measure the 12...

Page 14: ...oduct being returned Valid purchase receipts will contain the name and address of the authorized reseller Any damage to the product as a result of misuse abuse accident incorrect wiring improper insta...

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