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Macro-Tech 1200 Amplifier Service Manual

15

Electrical Checkout Procedures

Procedure Short:

 Inject a 60 Hz sine wave at 20 VAC

output. After establishing signal, short the output for
10 seconds.

Test 14: ODEP Limiting

Spec:

 No oscillation on ODEP Limiting wave form;

either channel controls limiting in Parallel Mono Mode.

Initial Conditions:

 Controls per standard; rag or other

obstruction blocking fan so that it does not turn.

Procedure:

 Load the amplifier to 2 ohms on each

channel. Inject a 60 Hz sine wave and adjust for 20
Vrms at the output. After a few minutes observe a wave
form similar to Figure 5. Remove the input signal from
both channels and allow the amplifier to cool for a few
minutes. Switch the amplifier to Parallel Mono and
remove the load from Channel 1. Inject the signal into
Channel 1 and observe that ODEP limiting occurs at
the output of both channels. Remove the load from
Channel 2, and install the load on Channel 1. Again,
observe that both channels limit. Return all amplifier
controls to standard initial conditions. Remove the fan
obstruction.

Test 15: LF Protection

Spec:

 Amplifier mutes for low frequency.

Initial Conditions:

 Controls per standard.

Procedure:

 No load. Inject a 0.5 Hz 6 volt peak-to-peak

square wave, or a 2 Hz 6VAC sine wave into each
channel and verify that each channel cycles into mute.

Test 16: Signal to Noise Ratio

Spec:

 100 dB below rated 8 ohm power 20 Hz to 20

kHz. 105 dB A-Weighted.

Initial Conditions:

 Controls per standard. Short inputs.

Procedure:

 Load each channel to 8 ohms. Measure

less than 506 µV at the output of each channel (20 Hz-
20 kHz bandpass filter).

Test 17: Turn On Transients

Spec:

 No dangerous transients.

Initial Conditions:

 Controls per standard.

Procedure:

 From an off condition, turn on the amplifier

and monitor the output noise at the time of turn on.
Note: Turn on noise may increase significantly if the
amplifier is cycled off and on.

Test 18: Turn Off Transients

Spec:

 No dangerous transients.

Initial Conditions:

 Controls per standard.

Procedure:

 From an on condition, turn off the amplifier

and monitor the output noise at the time of turn off.
Note: Turn off noise may increase significantly if the
amplifier is cycled off and on.

Test 19: Intermodulation Distortion

Spec at 0 dB Output:

 0.01%.

Spec at –35 dB Output:

 0.05%.

Initial Conditions:

 Controls per standard.

Procedure:

 Load each channel to 8 ohms. Inject a

SMPTE standard IM signal (60 Hz and 7 kHz sine wave
mixed at 4:1 ratio). Set the 60 Hz portion of the sine
wave to 38.9 Volt RMS. Set the  7 kHz portion to 25%.
With an IM analyzer measure less than 0.01% IMD.
Repeat test at –35 dB (reference 38.9 Volt RMS, 60 Hz
portion) and measure less than 0.05% IMD.

Figure 5. ODEP Limiting Wave Form

Summary of Contents for Macro-Tech 1200

Page 1: ...ER AMPLIFIER SERVICE MANUAL K SVCMA12 2 96 Macro Tech ODEP and Crown are registered trademarks of Crown International Inc MailingAddress P O Box 1000 Elkhart IN U S A 46515 1000 ShippingAddress 57620...

Page 2: ...SS GAIN SWITCH CAUTION AVIS WARNING TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT EXPOSE THIS EQUIPMENT TO RAIN OR MOISTURE The information furnished in this manual does not include all of the details o...

Page 3: ...2 Q42855 9 Display Module Parts List 23 Q43433 4 Display Module Parts List 24 Q42647 0 Output Module Parts List 25 Q42717 1 Output Module Parts List 26 Q42871 6 Output Module Parts List 27 Q42968 0 Ou...

Page 4: ...Lists Schematics are attached Note that com ponent parts with circuit board comprise a complete module Module part numbers are always associated with a specific circuit board although an unpopulated c...

Page 5: ...a four character number after the prefix letter the space is considered a character The seventh character is usually a hy phen though it may be a letter to indicate a revision or specialnote Thelastc...

Page 6: ...e Emulation Protec tion ODEP limits drive in the event of dangerous dynamicthermalconditionswithoutinterruptingpower Current limiting for shorted load protection DC LF and common mode output current F...

Page 7: ...The following chart indicates which jumpers are used for different voltages Note that the fuses and transmotor may need to be changed to accommodate different voltages Versions with the voltage select...

Page 8: ...otary type Front panel indicators let the user know the status of the low voltage power supply enable an ODEP indicator for each channel which shows the reserve energy status and a SPI IOC indicator f...

Page 9: ...control protection transistors The ODEP transistors steal drive as dictated by the ODEP circuitry discussed later The control protec tion transistors act as switches to totally shunt audio to ground d...

Page 10: ...PNP One difference is that the PNP bias resistor is slightly Theory Vcc Positive Rail Vcc Negative Rail Load speaker Input signal HIGH SIDE LOW SIDE Inverting Op amp Figure 2 Crown Patented Grounded...

Page 11: ...ver a peak to peak voltage to the speaker load which is twice the voltage produced by the power supply Benefits include full utilization of the power supply it conducts current during both halves of t...

Page 12: ...PNP STAGE POSITIVE HIGH SIDE OUTPUT NPN STAGE HIGH SIDE BIAS SERVO LVA 1 LVA 1 VOLTAGE TRANSLATOR VOLTAGE TRANSLATOR OUTPUT DEVICE EMULATION PROTECTION ERROR AMP VGS BGS BALANCED INPUTS INVERTING BRI...

Page 13: ...ormally be performed within 2 minutes of turn on from ambient cold conditions If possible measure heatsink temperature if not mea sure ambient room temperature Use this information when referencing th...

Page 14: ...s per standard Procedure Load each channel to 8 ohms Inject a 10 kHz square wave to obtain 65 volts zero to peak at each output Observe the slope of the square wave It should typically measure 13 to 1...

Page 15: ...Hz 6VAC sine wave into each channel and verify that each channel cycles into mute Test 16 Signal to Noise Ratio Spec 100 dB below rated 8 ohm power 20 Hz to 20 kHz 105 dB A Weighted Initial Conditions...

Page 16: ...fier should not activate any protective circuits ODEP Fault or LF Protection Post Testing After completion of testing if all tests are satisfactory the amplifier controls should be returned to the pos...

Page 17: ...sher 4 H42873 2 Transmotor 120V 60Hz Only 1 H43068 8 Transmotor 100V Units Only 1 H43407 8 Transmotor 120V 50Hz Only 1 H43061 3 Transmotor 200 240V Units Only 1 D 8439 8 Fan Bracket 1 C 9939 7 Fan Bla...

Page 18: ...ith fins 2 Back Panel Assembly CPN ITEM QTY M45491 4 MA 600 1200 Back Panel Assembly 1 A11793 0301A Power Cord US Version 1 A10793 0503B Power Cord European Version 1 A10214 7 Strain Relief 1 C 2823 0...

Page 19: ...Connector 1 D 7623 8 10 22AWG Cable with Terminals 1 H42918 5 Display Ribbon Cable 3 Cond 8 1 C 6965 5 Screw 6 32 X 1562 PH Binder HD 4 A10086 10604 Screw 6 32 X 25 RDHD 3 A10086 70806 Screw 8 32 X 3...

Page 20: ...D 7911 7 board No longer available use Q43030 8 as service replacement Q43036 5 Main module on D 7993 5 board No longer available use Q43030 8 as service replacement Q43030 8 Main module on D 7993 5 b...

Page 21: ...ard 1 Q42862 5 Channel 2 Fuse Module CPN Item Qty A10124 24 24 Solid Buss Wire 7 A10266 1001 10 Ohm 25W 5 Res 1 C 2851 1 1N4004 Diode 1 C 5060 6 PC Mount Fuse Clip 2 C 7526 4 3 Pos 1 Center Header 1 C...

Page 22: ...Q605 D 2961 7 Sel 2N3859 Q506 Q606 C 3954 2 MPSA56 Resistors R501 R601 C 3198 6 1M R502 R602 C 4346 0 33K R503 R603 C 2885 9 270K R504 R604 C 2631 7 10K R505 R605 C 1053 5 1K 5W R506 R606 C 1036 0 2 2...

Page 23: ...E602 C 4342 9 Amber E701 C 4342 9 Amber Transistors Q501 Q601 C 3625 8 2N4125 Q502 Q602 D 2961 7 Sel 2N3859 Q503 Q603 D 2961 7 Sel 2N3859 Q504 Q604 C 3625 8 2N4125 Q506 Q606 C 3954 2 MPSA56 Resistors...

Page 24: ...1N4148 D701 C 8235 1 1N6263 LED s E501 E601 C 7863 1 Green E502 E602 C 4342 9 Amber E701 C 4342 9 Amber Transistors Q501 Q601 C 3625 8 2N4125 Q502 Q602 D 2961 7 Sel 2N3859 Q503 Q603 D 2961 7 Sel 2N385...

Page 25: ...6 FP R03 C 6486 2 2 5W R04 C 6486 2 2 5W R06 C 6486 2 2 5W R07 C 6486 2 2 5W R09 C 7779 9 22 FP R10 A10266 4711 470 R11 A10266 2R73 2 7 1W R12 A10266 2R73 2 7 1W R13 A10266 7501 75 R14 A10266 2R73 2 7...

Page 26: ...6486 2 2 5W R09 C 7779 9 22 FP R10 A10266 4711 470 R11 A10266 2R73 2 7 1W R12 A10266 1204 12 2W R13 A10266 7501 75 R14 A10266 1204 12 2W R15 C 6486 2 2 5W R16 C 6486 2 2 5W R17 C 6486 2 2 5W R18 C 64...

Page 27: ...R09 C 7779 9 22 FP R10 A10266 4711 470 R11 A10266 2R73 2 7 1W R12 A10266 1204 12 2W R13 A10266 7501 75 R14 A10266 1204 12 2W R15 C 6486 2 2 5W R16 C 6486 2 2 5W R17 C 6486 2 2 5W R18 C 6486 2 2 5W R1...

Page 28: ...8 C 6486 2 2 5W R09 C 7779 9 22 FP R10 A10266 4711 470 R11 A10266 2R73 2 7 1W R12 A10266 1204 12 2W R13 A10266 7501 75 R14 A10266 1204 12 2W R15 C 6486 2 2 5W R16 C 6486 2 2 5W R17 C 6486 2 2 5W R18 C...

Page 29: ...C 6486 2 2 5W R09 C 7779 9 22 FP R10 A10266 4711 470 R11 A10266 2R74 2 7 2W R12 A10266 1204 12 2W R13 A10266 7501 75 R14 A10266 1204 12 2W R15 C 6486 2 2 5W R16 C 6486 2 2 5W R17 C 6486 2 2 5W R18 C 6...

Page 30: ...D5 C 2851 1 1N4004 D6 C 2851 1 1N4004 Q42666 0 Main Module D 6721A9 board Parts List D7 C 2851 1 1N4004 D104 D204 C 2851 1 1N4004 D105 D205 C 2851 1 1N4004 D106 D206 C 2851 1 1N4004 D107 D207 C 2851...

Page 31: ...800 7 200 R150 R250 C 5168 7 2 7K R151 R251 C 2631 7 10K R152 R252 C 2878 4 12K R154 R254 C 2872 7 100 R156 R256 C 3144 0 1 3K R157 R257 C 3144 0 1 3K R158 R258 C 5878 1 9 1K R159 R259 C 2631 7 10K R1...

Page 32: ...N4004 D3 C 2851 1 1N4004 D4 C 2851 1 1N4004 D5 C 2851 1 1N4004 D6 C 2851 1 1N4004 D7 C 2851 1 1N4004 D8 C 3181 2 1N4148 D9 C 3549 0 1N961B D104 D204 C 2851 1 1N4004 D105 D205 C 2851 1 1N4004 D106 D206...

Page 33: ...2 C 5062 2 100K R133 R233 C 2885 9 270K R134 R234 C 1075 8 18K R135 R235 C 2872 7 100 R136 R236 C 5166 1 6 8K R137 R237 C 2872 7 100 R138 R238 C 5166 1 6 8K R139 R239 C 2627 5 1K R140 R240 C 3960 9 82...

Page 34: ...5 6 Inch Ribbon Cable C 1889 2 6 32 Hex Nut C 2176 3 6 32 x 5 Screw C 3450 1 14 Pin Socket C 4508 5 16 Pin Socket C 5341 0 TO220 Heatsink C 5594 4 6 Internal Star Washer J100 J200 C 6777 4 1 4 Phone...

Page 35: ...N4004 D3 C 2851 1 1N4004 D4 C 2851 1 1N4004 D5 C 2851 1 1N4004 D6 C 2851 1 1N4004 D7 C 2851 1 1N4004 D8 C 3181 2 1N4148 D9 C 3549 0 1N961B D104 D204 C 2851 1 1N4004 D105 D205 C 2851 1 1N4004 D106 D206...

Page 36: ...2 C 5062 2 100K R133 R233 C 2885 9 270K R134 R234 C 1075 8 18K R135 R235 C 2872 7 100 R136 R236 C 5166 1 6 8K R137 R237 C 2872 7 100 R138 R238 C 5166 1 6 8K R139 R239 C 2627 5 1K R140 R240 C 3960 9 82...

Page 37: ...J800 D 6619 7 10 Inch Ribbon Cable J600 J700 D 6620 5 6 Inch Ribbon Cable C 1889 2 6 32 Hex Nut C 2176 3 6 32 x 5 Screw C 3450 1 14 Pin Socket C 4508 5 16 Pin Socket C 5341 0 TO220 Heatsink C 5594 4...

Page 38: ...C250 OPEN C151 C251 OPEN C152 C252 C 6809 5 220pF C153 C253 C 6804 6 1 F Diodes D1 C 2851 1 1N4004 D2 C 2851 1 1N4004 D3 C 2851 1 1N4004 D4 C 2851 1 1N4004 D5 C 2851 1 1N4004 D6 C 2851 1 1N4004 D7 C 2...

Page 39: ...R227 A10266 6821 6 8K R128 R228 A10266 1031 10K R129 R229 A10266 1041 100K R130 R230 A10266 1041 100K R131 R231 A10266 1031 10K R132 R232 C 5062 2 100K Trim R133 R233 A10266 2741 270K R134 R234 A10266...

Page 40: ...J9 C 7527 2 HDR 6 PIN J10 C 7592 6 HDR 4 PIN J11 C 7526 4 HDR 3 PIN J100 J200 C 6777 4 PH JACK J500 J800 D 6619 7 10 Ribbon J600 J700 D 6620 5 6 Ribbon Misc MOUNTS U1 U2 2 C 1889 2 6 32 NUT 2 C 2176...

Page 41: ...0 C 6806 1 01 F C151 C251 C 6806 1 01 F C152 C252 C 6950 7 82pF 5 C153 C253 C 8897 8 1 F C154 C254 C 8426 6 1 F 250V C155 C255 C 8897 8 1 F C156 C256 C 8897 8 1 F C157 C257 C 6806 1 01 F Diodes D1 C 2...

Page 42: ...K R131 R231 A10266 1031 10K R132 R232 C 5062 2 100K Pot ODEP R133 R233 A10266 2741 270K R134 R234 A10266 1832 18K 5W R135 R235 C 7782 3 100 Flame Proof R136 R236 A10266 6821 6 8K R137 R237 C 7782 3 10...

Page 43: ...51 1M R915 R1015 A10266 1001 10 R916 R1016 A10266 1001 10 Switches S2 C 7325 1 Ground Lift S3 C 7960 5 Sensitivity S4 C 6781 6 Stereo Mono IC s U1 C 5095 2 UA7815 U2 C 5096 0 UA7915 U100 U200 C 6911 9...

Page 44: ...250 C 6806 1 01 F C151 C251 C 6806 1 01 F C152 C252 C 6950 7 82pF 5 C153 C253 C 8897 8 1 F C154 C254 C 8426 6 1 F 250V C155 C255 C 8897 8 1 F C156 C256 C 8897 8 1 F C157 C257 C 6806 1 01 F Diodes D1 C...

Page 45: ...A10266 1041 100K R131 R231 A10266 1031 10K R132 R232 C 5062 2 100K Pot ODEP R133 R233 A10266 2741 270K R134 R234 A10266 1832 18K 5W R135 R235 C 7782 3 100 Flame Proof R136 R236 A10266 6821 6 8K R137 R...

Page 46: ...266 1001 10 R917 R1017 A10266 10021 10K R918 R1018 A10266 10021 10K R919 R1019 A10266 10021 10K R920 R1020 A10266 10021 10K R921 R1021 C 9079 2 200 Pot CMR Null Switches S2 C 7325 1 Ground Lift S3 C 7...

Page 47: ...0 C 6806 1 01 F C151 C251 C 6806 1 01 F C152 C252 C 6950 7 82pF 5 C153 C253 C 8897 8 1 F C154 C254 C 8426 6 1 F 250V C155 C255 C 8897 8 1 F C156 C256 C 8897 8 1 F C157 C257 C 6806 1 01 F Diodes D1 C 2...

Page 48: ...00K R131 R231 A10266 1031 10K R132 R232 C 5062 2 100K Pot ODEP R133 R233 A10266 2741 270K R134 R234 A10266 1832 18K 5W R135 R235 C 7782 3 100 Flame Proof R136 R236 A10266 6821 6 8K R137 R237 C 7782 3...

Page 49: ...917 R1017 A10266 10021 10K R918 R1018 A10266 10021 10K R919 R1019 A10266 10021 10K R920 R1020 A10266 10021 10K R921 R1021 C 9079 2 200 Pot CMR Null Switches S2 C 7325 1 Ground Lift S3 C 7960 5 Sensiti...

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