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INSTALLATION & OPERATION MANUAL 10105 REV 0 (04/21)

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as

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ired

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team

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acketed

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ettle

I

NSTALLATION

 

 

WARNING

Do not connect the appliance to the electrical supply until after the gas connection has been made.

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 C

onnection

1.   The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn. DO NOT connect to 

any other gas type.

2.   A 3/4” NPT line is provided at rear for the connection. The unit is equipped with an internal pressure regulator which is 

set at 4” W.C. manifold pressure for Natural Gas and 10” W.C. for Propane Gas. Use 1/8” pipe tap on the union elbow 

assembly located in the console for checking pressure.

An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for 

satisfactory performance. A steady supply pressure, minimum 6 inch W.C. for natural gas and minimum 12 inch W.C. 

for propane gas is recommended. With all units operating simultaneously, the manifold pressure on all units should 

not show any appreciable drop. Fluctuations of more than 25% on natural gas and 10% on propane gas will create 

problems, affecting burner operation. Contact you gas company for correct supply line sizes.

Purge the supply line to clean out any dust, dirt or other foreign matter before connecting the line to the unit. Use pipe joint 

compound which is suitable for use with L.P. on all threaded connections.
Test pipe connections thoroughly for gas leaks.

 

NOTICE

If this equipment is being installed at over 2,000 feet altitude and was not so specified on order, contact service 

department. Failure to install with proper orifice sizing may void the warranty.

 

 

CAUTION

The pipe thread compound used when installing pipes must be a type that is resistant  

to the action of liquified petroleum or propane gases.

 

 

WARNING

Never use an open flame to check for gas leaks. Check all connections for leaks using soapy water before use.

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nstall

1.  Uncrate carefully. Report any hidden freight damage to the freight company immediately.

2.   Ideally an exhaust system should be directly above the appliance to exhaust combustion gases generated by the unit.

3.   The appliance is intended for use on noncombustible floors. The minimum clearance from combustible and 

noncombustible floor construction is 0” on right side, 0” on left side and 6” (152 mm) from the back of the flue chimney.

4.   Appliance location must allow air supply to unit and obstruction free clearance for air opening into the combustion chamber.

5.   Set the appliance in place and level using spirit level. Level left to right and front to back.

6.   Mark hole locations on the floor through the anchoring holes provided in the flanged adjustable feet.

7.   Remove the appliance from installation position and drill holes in locations marked on the floor. 

 

(See installation diagram on Page 4). Insert proper anchoring devices. (Not supplied).

8.   Place appliance back in the installation position and Re-level left to right and front to back.

9.   Bolt and anchor appliance securely to the floor.

10. Seal bolts and flanged feet with silastic or equivalent compound.

11.  Make service connections as indicated.
12.  The pressure relief valve is located at the left rear of the unit. This area should be kept clear and should not be in an area 

where operators will normally stand. The elbow on the relief valve should be turned toward the floor. 3/4” diameter pipe 

may be used to extend to the floor, but must not be piped directly to a drain. It must be vented to the atmosphere.

13.  Check the pressure gauge on the front panel before operating. The reading should be in the green vacuum zone 

(below 0 PSI). See “Re-establishing Vacuum” section under Service Instructions.

Summary of Contents for GC-12

Page 1: ...__________________ WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions tho...

Page 2: ...e instructions thoroughly before installing operating or servicing this equipment NOTICE This manual should be retained for future reference NOTICE This product is intended for commercial use only NOT...

Page 3: ...e RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents Important Notes For Installation and Operation 2 Service Connections 4 Introduction 5 Installation 6 Operation 8 Cleaning 10 Periodic Mainte...

Page 4: ...CE CONNECTIONS Electrical Connection Unless otherwise specified field wire electrical connection to be 120V 60 Hz 1 Phase with grounding wire Unit Furnished with 8 cord and 3 prong plug Total max AMPS...

Page 5: ...in the kettle reservoir The sequence of operation is as follows 1 Operator turns the power switch to the on position and sets the temperature control dial to the desired setting 2 The red light comes...

Page 6: ...off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1 2 psi 3 5 kPa 2 The appliance must be isolated from the gas supp...

Page 7: ...resistant to the action of liquified petroleum or propane gases WARNING Never use an open flame to check for gas leaks Check all connections for leaks using soapy water before use To Install 1 Uncrat...

Page 8: ...d and ignition light green TEMPERATURE PILOT LIGHT Red This light is on when the thermostat is calling for heat IGNITION PILOTLIGHT GREEN Comes on with temperature light red and indicates ignition has...

Page 9: ...ps to tilt kettle 1 Pull out the tilt knob at the top left of console 2 Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at 105 degrees The tilt knob can be...

Page 10: ...orrosive WARNING The equipment and its parts are hot Use care when operating cleaning and servicing WARNING If you are cleaning a valve that is assembled to a kettle be sure the kettle is completely e...

Page 11: ...ppearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to c...

Page 12: ...riod CAUTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be experienced during...

Page 13: ...y back on terminal 10 Ignition and temperature light will come on 2 Turn on unit and allow it to reach approximately 35 psi Rotate knob on pressure switch clockwise to increase counterclockwise to dec...

Page 14: ...be added until the water level is past the centre of the sight glass The sight glass is located on the lower front left of the kettle 5 When sufficient water has been added replace and tighten the nu...

Page 15: ...but does not heat Gas supply to the unit is OFF The manual shut off valve is OFF The thermostat is not turned ON The kettle is not in the upright position The electronic ignition is not functioning P...

Page 16: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 16 OF 28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets Appendix A...

Page 17: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 17 OF28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 18: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 18 OF 28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 19: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 19 OF28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 20: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 20 OF 28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 21: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 21 OF28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 22: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 22 OF 28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 23: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 23 OF28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 24: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 24 OF 28 Gas Fired Steam Jacketed Tilting Kettle Material Safety Data Sheets...

Page 25: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 25 OF28 Gas Fired Steam Jacketed Tilting Kettle Notes...

Page 26: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 26 OF 28 Gas Fired Steam Jacketed Tilting Kettle Notes Notes...

Page 27: ...INSTALLATION OPERATION MANUAL 10105 REV 0 04 21 PAGE 27 OF28 Gas Fired Steam Jacketed Tilting Kettle Notes Notes...

Page 28: ...owever that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Crown Authorized Service Agency or your...

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